HIAB EFFER JIB 150X Operator's Manual
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HIAB EFFER JIB 150X Operator's Manual

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JIB Operator's Manual GB
737 4095

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Summary of Contents for HIAB EFFER JIB 150X

  • Page 1 JIB Operator's Manual GB 737 4095...
  • Page 3 Congratulations! You are now the owner of a quality Product manufactured by Hiab (part of Cargotec Corporation). The aim of this manual is to help you handle, maintain your crane safely and with full satisfaction. This Manual provides detailed information about your Product, its control systems and its practical management and maintenance.
  • Page 4 This page is intentionally left blank.

  • Page 5: Table Of Contents

    Table of Contents 1. Introduction ..................7 1.1. This Operator's Manual is intended for operators of cranes with a JIB ... 7 1.2. The JIB ................... 8 1.3. The Machinery Directive 2006/42/EC ..........9 1.4. The Machinery (Safety) Regulations 2008 ......... 10 1.5.
  • Page 6 6.7.1. Operating a crane with JIB and hoist (with integrated pulleys) out of parked position ..............50 6.7.2. Operating a crane with JIB and hoist (with removable pulleys) out of parked position ..............51 6.8. Operating a crane with JIB and hoist to parking position ......52 6.8.1.

  • Page 7: Introduction

    Introduction 1. Introduction 1.1. This Operator's Manual is intended for operators of cranes with a JIB This manual describes • operation • maintenance and faults This manual is a supplement to the Operator's Manual for your type of crane. DANGER If you have not studied the complete Operator’s Manual for your crane and for your JIB carefully, it could lead to fatal accidents or serious damage.

  • Page 8: The Jib

    Introduction 1.2. The JIB The JIB is an interchangeable equipment that extends the crane boom. Use the JIB so as to be able to reach further. NOTE • Load diagram signs for the JIB are placed on the column. • See the Technical Data for the precise technical information concerning the JIB on your crane.

  • Page 9: The Machinery Directive 2006/42/Ec

    (2): Factory addresses: Hiab Cranes S.L.U. Pol. Ind. Malpica, calle E, 86 50016 Zaragoza, Spain Cargotec Poland Sp. z o. o. Ul. Metalowa 2, 73-102 Stargard, Poland Hiab Italia S.r.l. Via IV Novembre 12, 40061 Minerbio complies with the provisions of the machinery directive 2006/42/EC;...

  • Page 10: The Machinery (Safety) Regulations 2008

    (2): Factory addresses: hereby declares that the interchangeable equipment: Hiab Cranes S.L.U. Pol. Ind. Malpica, calle E, 86 equipment: 50016 Zaragoza, Spain Cargotec Poland Sp. z o. o. Ul. Metalowa 2, 73-102 Stargard, Poland ·...

  • Page 11: Structure And Parts Of The Jib

    Structure and parts of the JIB 2. Structure and parts of the JIB 2.1. JIB Components The JIB consists of the following components: (1) JIB boom (2) JIB cylinder (3) JIB extension (4) JIB extension cylinder (5) JIB manual extension [option] (6) JIB support / JIB long support [option] JIB Operator's Manual GB...

  • Page 12: Safety Precautions And Warnings

    Safety precautions and warnings 3. Safety precautions and warnings 3.1. Safety precautions and warnings DANGER If you have not studied the Operator’s Manual for your crane carefully, it could lead to fatal accidents or serious damage. DANGER When using the JIB, always connect the JIB to the SPACE control system.
  • Page 13 Safety precautions and warnings DANGER Always check that the JIB is firmly attached before use. WARNING The operation of a crane with JIB is different from the operation of a crane without it. For example, there is a big difference when you need to put the crane in and out of transport position.

  • Page 14: Hydraulic Connections

    Hydraulic connections 4. Hydraulic connections You can disconnect a hydraulic line or a hose only for specific operator’s tasks (for example, disconnecting the interchangeable equipment). DANGER • STAY AWAY from oil leaks in the hydraulic system! Oil in the hydraulic system is under high pressure, can spill, be very hot and cause you injury.
  • Page 15 Hydraulic connections To connect the hydraulic quick couplings you must: Switch off the control system. Disengage the PTO. Remove the protection caps. Connect the respective hydraulic quick couplings taking care with the corresponding identification: • Yellow and blue collars = 5th function •...

  • Page 16: Hydraulic Quick Couplings (Multi-X) [Option]

    Hydraulic connections 4.2. Hydraulic quick couplings (MULTI-X) [option] Hydraulic quick couplings allow the connection of several hydraulic lines at the same time. WARNING • Switch off the control system and the PTO before connecting or disconnecting the connectors. • Always remove/attach first the electrical connection before the hydraulic connection.

  • Page 17: Operation

    Operation 5. Operation 5.1. Assembling the JIB (without hoist) WARNING Take care, when assembling and disassembling the JIB that your fingers do not get trapped. WARNING • Switch off the control system and the PTO before connecting or disconnecting the electrical and hydraulic connections. •...
  • Page 18 Operation Assemble the JIB on the crane: Operate the crane to align the boom system with the JIB support. Carefully extend the crane extension to put the JIB support in the last crane extension. Place the shaft (2) and push. Slew 90º...

  • Page 19: Disassembling The Jib (Without Hoist)

    Operation Connect the JIB to the control system: Switch off the control system and the PTO before connecting the electrical connections. Remove the plug from the JIB connector (A). Remove the crane connector (B) from the connector (C). Protect the connector (C) with the plug. Connect the JIB connector (A) to the crane connector (B).
  • Page 20 Operation CAUTION Make sure that the tip of the crane and the JIB are not damaged in this operation. Disconnect the JIB from the control system: Remove the JIB connector (A) from the crane connector (B). Remove the plug from the connector (C). Protect the JIB connector (A) with the plug.

  • Page 21: Saf Semi Automatic Folding [Option]

    Operation Remove the JIB from the tip of the crane: Remove the locking pin (1). Push the shaft (2) and slew 90º until it is unlocked. Remove the shaft (2). The JIB is now free from the crane. Carefully retract the crane extension away from the JIB support.
  • Page 22 Operation Unfold the boom system semi automatically WARNING Never use SAF with mounted tools. WARNING Make sure there is enough space for the boom system to unfold/fold semi automatically. If the situation does not allow SAF, use crane mode to operate the boom system out of/into the parked position.

  • Page 23: Operate The Crane With Jib (Without Hoist) Out Of Parked Position

    Operation • CombiDrive DANGER Pay careful attention when using this feature. Always maintain eye contact when operating the crane. During this movement, the boom system will unfold itself, release the lever immediately if the boom system is about to: • Hit a person •...
  • Page 24 Operation EFFER iX.550 HP When the stabiliser extensions are extended, the stabiliser extension “A” will allow the movements of the 1st boom. Increase the pressure in the cylinders on the crane and JIB before starting the operation. CAUTION Do these operations slowly to not damage any parking support or parking pins of the crane and JIB.

  • Page 25: Working With The Jib

    Operation Raise the 2nd boom (6). CAUTION Pay careful attention not to damage the slewing motors. Raise the JIB (7). Make sure that the 1st boom and 2nd boom are unfolded before starting this JIB operation. Slew the crane (8) to working position. 5.5.

  • Page 26: How To Achieve Sufficient Reach

    Operation 5.5.2. How to achieve sufficient reach First extend the crane extensions completely. Then extend the JIB as far as needed. WARNING Do not slew the crane until the load is completely free of the ground. DANGER Never exceed the JIB's maximum permitted load. WARNING In high boom positions, retract the JIB extensions before retracting crane extensions.

  • Page 27: How To Use The Long Jib Support [Option]

    Operation 5.5.3. How to use the long JIB support [option] The JIB is equipped with a long JIB support that can be extended to get longer outreach. To work with the long JIB support extended: Starting from transport position of the JIB and working position of the crane: Move the support (1) with hoses and electrical wire from the crane extension support (2) , to the JIB support (3).
  • Page 28 Operation Never work with the long JIB support extended in SAF mode. To work with the long JIB support retracted: Starting from working position of the JIB and the crane: Retract the JIB extensions. Check that supports (4) and (5) are mounted. Lower the JIB very carefully on to a level surface.

  • Page 29: Jdc) Jib Dual Capacity [Option]

    Operation 5.5.4. (JDC) JIB Dual Capacity [option] JDC is a feature that increases the lifting capacity on the JIB, allowing extra capacity on the JIB when: Without long JIB support. • When the last crane extension is extended, the lifting capacity of the JIB will be standard to prevent overload.
  • Page 30 Operation WARNING If your crane has manual extensions, make sure that they are totally retracted or removed before operating the crane with the SAF feature. WARNING If your crane has long JIB support, make sure that it is totally retracted before operating the crane with the SAF feature.
  • Page 31 Operation NOTE If you stop the SAF sequence, remember that when you start it again, the crane will not move. You must push the confirm button/lever on the controller to continue with the sequence. Push this button/lever once, because it activates/deactivates the SAF sequence. So, if you push the button twice you will need to push it again to continue with the SAF sequence.

  • Page 32: Operate The Crane With A Jib (Without Hoist) To Parking Position

    Operation 5.7. Operate the crane with a JIB (without hoist) to parking position WARNING Always operate a crane with a JIB very carefully. The space for moving the boom system and the JIB is limited. Make sure that there is enough space. Careless or rough crane movements can seriously damage the crane and the JIB.
  • Page 33 Operation Lower the 1st boom completely (6). Make sure that the parking support “B” rests on the slot “C”. When the stabiliser extension “D” is retracted, it will stop the 1st boom and hold the boom system in parking position. CAUTION Do these operations slowly to not damage the parking supports.

  • Page 34: Olp Jib

    Operation 5.8. OLP JIB 5.8.1. OLP JIB on the User Interface OLP prevents the JIB from being overloaded. When 100% of the maximum permitted pressure is reached, OLP cuts in and stops all functions that increase the pressure. The pressure level in the JIB boom is indicated by the LEDs on the User Interface: •...

  • Page 35: Olp Jib On The Xsdrive Controller

    Operation 5.8.2. OLP JIB on the XSDrive controller OLP prevents the JIB from being overloaded. When 100% of the maximum permitted pressure is reached, OLP cuts in and stops all functions that increase the pressure. The pressure level in the JIB boom is indicated by the LEDs on the User Interface: Lower green LED on: 70% of maximum pressure.

  • Page 36: Olp Jib On The Combidrive Controller

    Operation 5.8.3. OLP JIB on the CombiDrive controller OLP prevents the JIB from being overloaded. When 100% of the maximum permitted pressure is reached, OLP cuts in and stops all functions that increase the pressure. • A percentage of maximum permitted pressure in the cylinders is shown on the displays.
  • Page 37 Operation CAUTION To operate the crane to transport position, do not forget either dismantle manual extension or place manual extension completely into the last hydraulic extension. To extend the manual extensions Locate the boom system as close as possible to the horizontal position, but low enough to reach the extension by hand.
  • Page 38 Operation Activate and de-activate OLP for manual extensions on the User Interface WARNING You must switch the OLP on and off manually for additional manual extensions! Activate: Push button on the User Interface. manual extensions included OLP protection. The lifting capacity will be reduced automatically.
  • Page 39 Operation Activate and de-activate OLP for manual extensions on the CombiDrive controller WARNING You must switch the OLP on and off manually for additional manual extensions! Activate and deactivate with the ON-OFF buttons Push the appropriate button to activate or deactivate the feature.

  • Page 40: Special Hook Application Without Dismantling The Jib

    Operation 5.10. Special hook application without dismantling the JIB This is the special hook application to handle heavy loads without dismantling the JIB. 1. Raise the 1st boom (1). 2. Retract the JIB extensions (2). 3. Remove the hook from the tip of the JIB. 4.

  • Page 41: Operation With Hoist

    Operation with hoist 6. Operation with hoist 6.1. Operation with hoist If a hoist is mounted on the crane the rope is guided by pulleys mounted on the extensions and on the JIB. 6.2. Moving the hoist with the controller To change between the different positions of the hoist: •...

  • Page 42: Connecting The Hoist Rope To The Jib

    Operation with hoist 6.3. Connecting the hoist rope to the JIB 6.3.1. Connecting the hoist TI2L rope to the JIB (with integrated pulleys) Remove the rope from support (10). WARNING To obtain a correct rolling up, the rope has to be guided. A wrong rolling up can result in damage on rope or unexpected movements.

  • Page 43: Connecting The Hoist Ti4 Rope To The Jib (With Removable Pulleys)

    Operation with hoist 6.3.2. Connecting the hoist TI4 rope to the JIB (with removable pulleys) 1. Remove the rope from support (1). WARNING To obtain a correct rolling up, the rope has to be guided. A wrong rolling up can result in damage on rope or unexpected movements.

  • Page 44: Connecting The Hoist Ti4 Rope To The Jib (With Integrated Pulleys)

    Operation with hoist 2. Move the hoist to working position (centred). 3. Remove the securing pin and the shaft (2), pass the rope between rollers and reinstall shaft and securing pin. 4. Install pulley (3) with the cable and insert the shaft (4) not completely.
  • Page 45 Operation with hoist WARNING To obtain a correct rolling up, the rope has to be guided. A wrong rolling up can result in damage on rope or unexpected movements. Move the hoist to working position (centred). Remove locking pin, shaft and roller (2), pass the rope.

  • Page 46: Disconnecting The Hoist Rope From The Jib

    Operation with hoist 6.4. Disconnecting the hoist rope from the JIB 6.4.1. Disconnecting the hoist TI2L rope from the JIB Remove the hook and counter weight (1) if mounted, or unfasten the rope from support (2) if no hook present/used. To unfasten the rope from the support (2): Remove the securing pin and the locking pin (4).

  • Page 47: Disconnecting The Hoist Ti4 Rope From The Jib (With Removable Pulleys)

    Operation with hoist 6.4.2. Disconnecting the hoist TI4 rope from the JIB (with removable pulleys) Remove the hook and counter weight (1). Remove securing pin and the locking pin (2), slew support (3) until hole gets free and put again the securing pin and the locking pin. Remove securing pin and shaft (4), pass the rope and reinstall shaft and locking pin (2).

  • Page 48: Disconnecting The Hoist Ti4 Rope From The Jib 150X (With Integrated Pulleys)

    Operation with hoist 6.4.3. Disconnecting the hoist TI4 rope from the JIB 150X (with integrated pulleys) Remove the hook and counter weight (1). Remove locking pin and shaft (2), slew support (3) until hole gets free. Reinstall shaft and locking pin. Remove securing pin (4), pass the rope.

  • Page 49: Assembling The Jib With Hoist Ti2L/Ti4

    Operation with hoist 6.5. Assembling the JIB with hoist TI2L/TI4 Follow the procedure: Section 5.1: Assembling the JIB (without hoist) (page 17). Make sure that the hoist is in the central position (working position). WARNING To obtain a correct rolling up, the rope has to be guided. A wrong rolling up can result in damage on rope or unexpected movements.

  • Page 50: Operating A Crane With Jib And Hoist Out Of Parked Position

    Operation with hoist 6.7. Operating a crane with JIB and hoist out of parked position 6.7.1. Operating a crane with JIB and hoist (with integrated pulleys) out of parked position WARNING • Always ensure that the stabiliser extensions and legs are in working position and securely locked before operating the boom system out of parking position.

  • Page 51: Operating A Crane With Jib And Hoist (With Removable Pulleys) Out Of Parked Position

    Operation with hoist Remove the securing pin and the locking pin (2), slew support (3) and put again securing pin and locking pin through hole (4). Follow next steps. Fit the hook and the counter weight (5). Move hoist working position (centred).

  • Page 52: Operating A Crane With Jib And Hoist To Parking Position

    Operation with hoist 6.8. Operating a crane with JIB and hoist to parking position 6.8.1. Operating a crane with JIB and hoist TI2L to parking position 1. Dismantle the hook and the counterweight (1). 2. Remove the securing pin and the locking pin (2), slew support (3) until hole (4) gets free and put again the securing pin and the locking pin (2).
  • Page 53 Operation with hoist Take care, not to damage hoist. JIB Operator's Manual GB...

  • Page 54: Operating A Crane With Jib And Hoist Ti4 (With Removable Pulleys) To Parking Position

    Operation with hoist 6.8.2. Operating a crane with JIB and hoist TI4 (with removable pulleys) to parking position 1. Dismantle the hook and the counterweight (1). 2. Remove securing pin and the locking pin (2), slew support (3) until hole gets free and put again the securing pin and the locking pin.

  • Page 55: Operating A Crane With Jib And Hoist Ti4 (With Integrated Pulleys) To Parking Position

    Operation with hoist 9. Follow the procedure Section 5.7: Operate the crane with a JIB (without hoist) to parking position (page 32) according to your crane configuration. Take care, not to damage hoist. 6.8.3. Operating a crane with JIB and hoist TI4 (with integrated pulleys) to parking position 1.
  • Page 56 Operation with hoist 6. Pass the rope between rollers (8). 7. Two options to fit the end of the rope to operate the crane to parking position: - Fitting the rope in the JIB. (A) 7a. Fit the end of the rope in the support (14) and install the locking pin.

  • Page 57: Operating With Hoist (Without Jib)

    Operation with hoist 8. Tighten the rope lightly. WARNING To obtain a correct rolling up, the rope has to be guided. A wrong rolling up can result in damage on rope or unexpected movements NOTE During the following operations keep the rope loose. Use the controller to roll/ unroll the rope while you are operating the crane to parking position.
  • Page 58 Operation with hoist Attach the intermediate pulley (2) for the crane operation on the 6th extension if needed. NOTE Intermediate pulley on the 6th extension exists only for crane configurations with more than 8 extensions. Attach the top-roller support for TI2L (2a) or TI4 (2b) on the last extension of the crane. Put the rope through the intermediate pulleys (1).

  • Page 59: Maintenance

    Maintenance 7. Maintenance 7.1. Maintenance and service Follow the instructions in this manual and the Operator's Manual for your crane. 7.2. Lubrication General greasing of the cranes Incorrect or insufficient lubrication of a crane is the number one cause of premature failure. WARNING Before and after a long stop of the crane, lubrication is absolutely necessary.
  • Page 60 Maintenance CAUTION Do NOT grease with graphite or molybdenum-disulphide additives. Recommended greases: BP LS EP 2, ESSO UNIWAY EP2 N, AGIP GR MU/EP3, NYNÄS UNIFETT EP. Alternative: Use a Teflon grease spray to lubricate the extensions and mobile parts. JIB Operator's Manual GB...

  • Page 61: Lubrication Schedule Jib

    Maintenance 7.3. Lubrication schedule JIB 1. Extend the extensions totally. 2. Lubricate all marked points. Lubricate every 16 running hours. Grease every 16 running hours. Lubrication of slide pads in the JIB extensions Clean the surfaces and remove with a spatula all abrasive material (dirt, sand, shavings), and where possible, the old grease.

  • Page 62: Faults

    Maintenance 7.4. Faults Make sure that the JIB connections are according to the operation you are doing to avoid errors in the control system: • When you use the JIB, connect the JIB connector (A) to the control system on the crane connector (B).

  • Page 63: Technical Data

    Technical Data 8. Technical Data Documentation The Technical Data for the JIB shall be printed out when installed on the crane. The Operator’s manuals for the crane and the JIB should be stored together with Technical Data for both. JIB Operator's Manual GB...
  • Page 64 This page is intentionally left blank. JIB Operator's Manual GB...
  • Page 66 © EFFER All rights reserved. No part of this publication may be reproduced or copied in any form or by any means without written permission from EFFER. EFFER is part of Cargotec Corporation.

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