HIAB Effer JIB 155Q Operator's Manual
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HIAB Effer JIB 155Q Operator's Manual

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JIB Operator's Manual GB
737 4058

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Summary of Contents for HIAB Effer JIB 155Q

  • Page 1 JIB Operator's Manual GB 737 4058...
  • Page 3 Congratulations! You are now the owner of a quality Product manufactured by Hiab (part of Cargotec Corporation). The aim of this manual is to help you handle, maintain your crane safely and with full satisfaction. This Manual provides detailed information about your Product, its control systems and its practical management and maintenance.
  • Page 4 This page is intentionally left blank.

  • Page 5: Table Of Contents

    Table of Contents 1. Introduction ..................7 1.1. This Operator's Manual is intended for operators of cranes with a JIB ... 7 1.2. The JIB ................... 8 1.3. The Machinery Directive 2006/42/EC ..........9 1.4. The Machinery (Safety) Regulations 2008 ......... 10 1.5.
  • Page 6 9. Technical Data ................... 52 JIB Operator's Manual GB...

  • Page 7: Introduction

    Introduction 1. Introduction 1.1. This Operator's Manual is intended for operators of cranes with a JIB This manual describes • operation • maintenance and faults This manual is a supplement to the Operator's Manual for your type of crane. DANGER If you have not studied the complete Operator’s Manual for your crane and for your JIB carefully, it could lead to fatal accidents or serious damage.

  • Page 8: The Jib

    Introduction 1.2. The JIB The JIB is an interchangeable equipment that extends the crane boom. Use the JIB so as to be able to reach further. NOTE • Load diagram signs for the JIB are placed on the column. • See the Technical Data for the precise technical information concerning the JIB on your crane.

  • Page 9: The Machinery Directive 2006/42/Ec

    (2): Factory addresses: Hiab Cranes S.L.U. Pol. Ind. Malpica, calle E, 86 50016 Zaragoza, Spain Cargotec Poland Sp. z o. o. Ul. Metalowa 2, 73-102 Stargard, Poland Hiab Italia S.r.l. Via IV Novembre 12, 40061 Minerbio complies with the provisions of the machinery directive 2006/42/EC;...

  • Page 10: The Machinery (Safety) Regulations 2008

    (2): Factory addresses: hereby declares that the interchangeable equipment: Hiab Cranes S.L.U. Pol. Ind. Malpica, calle E, 86 equipment: 50016 Zaragoza, Spain Cargotec Poland Sp. z o. o. Ul. Metalowa 2, 73-102 Stargard, Poland ·...

  • Page 11: Structure And Parts Of The Jib

    Structure and parts of the JIB 2. Structure and parts of the JIB 2.1. JIB Components The JIB consists of the following components: Main components: Some accessories can be installed depending on your crane and JIB configuration: (1) JIB boom (2) JIB cylinder (7) JIB hook support [option] (3) JIB extension...

  • Page 12: Safety Precautions And Warnings

    Safety precautions and warnings 3. Safety precautions and warnings 3.1. Safety precautions and warnings DANGER If you have not studied the Operator’s Manual for your crane carefully, it could lead to fatal accidents or serious damage. DANGER When using the JIB, always connect the JIB to the SPACE control system.
  • Page 13 Safety precautions and warnings DANGER Always check that the JIB is firmly attached before use. WARNING The operation of a crane with JIB is different from the operation of a crane without it. For example, there is a big difference when you need to put the crane in and out of transport position.

  • Page 14: Hydraulic Connections

    Hydraulic connections 4. Hydraulic connections You can disconnect a hydraulic line or a hose only for specific operator’s tasks (for example, disconnecting the interchangeable equipment). DANGER • STAY AWAY from oil leaks in the hydraulic system! Oil in the hydraulic system is under high pressure, can spill, be very hot and cause you injury.
  • Page 15 Hydraulic connections To connect the hydraulic quick couplings you must: Switch off the control system. Disengage the PTO. Remove the protection caps. Connect the respective hydraulic quick couplings taking care with the corresponding identification: • Yellow and blue collars = 5th function •...

  • Page 16: Hydraulic Quick Couplings (Multi-X) [Option]

    Hydraulic connections 4.2. Hydraulic quick couplings (MULTI-X) [option] Hydraulic quick couplings allow the connection of several hydraulic lines at the same time. WARNING • Switch off the control system and the PTO before connecting or disconnecting the connectors. • Always remove/attach first the electrical connection before the hydraulic connection.

  • Page 17: Operation

    Operation 5. Operation 5.1. Assembling the JIB.155Q (without hoist) WARNING Take care, when assembling and disassembling the JIB that your fingers do not get trapped. WARNING • Switch off the control system and the PTO before connecting or disconnecting the electrical and hydraulic connections. •...
  • Page 18 Operation Assemble the JIB on the crane: Operate the crane to align the boom system with the JIB support. Carefully extend the crane extension to put the JIB support in the last crane extension. Place the shaft (2) and push. Slew 90º...

  • Page 19: Disassembling The Jib.155Q (Without Hoist)

    Operation Connect the JIB to the control system: Switch off the control system and the PTO before connecting the electrical connections. Remove the plug from the JIB connector (A). Remove the crane connector (B) from the connector (C). Protect the connector (C) with the plug. Connect the JIB connector (A) to the crane connector (B).
  • Page 20 Operation Operate the crane and JIB: Extend the 2nd boom cylinder totally to reach a similar position as shown on the picture. Extend the crane extensions at least the length of the JIB support (800 mm approx.). Lower the JIB very carefully on to a level surface until the JIB supports for the ground rest on the ground.

  • Page 21: Saf Semi Automatic Folding [Option]

    Operation Remove the JIB from the tip of the crane: Remove the locking pin (1). Push the shaft (2) and slew 90º until it is unlocked. Remove the shaft (2). The JIB is now free from the crane. Carefully retract the crane extension away from the JIB support.
  • Page 22 Operation WARNING Make sure there is enough space for the boom system to unfold/fold semi automatically. If the situation does not allow SAF, use crane mode to operate the boom system out of/into the parked position. WARNING If your crane has manual extensions, make sure that they are totally retracted or removed before operating the crane with the SAF feature.

  • Page 23: Operate The Crane With Jib (Without Hoist) Out Of Parked Position

    Operation DANGER Pay careful attention when using this feature. Always maintain eye contact when operating the crane. During this movement, the boom system will unfold itself, release the lever immediately if the boom system is about to: • Hit a person •...
  • Page 24 Operation EFFER iQ.950-1200 HP NOTE SAF option is possible with this crane configuration. When the stabiliser extensions are extended, the catcher “A” will be released and allow the movements of the 1st boom. Increase the pressure in the cylinders on the crane and JIB before starting the operation. CAUTION Do these operations slowly to not damage any parking support or parking pins of the crane and JIB.

  • Page 25: Working With The Jib

    Operation Raise the 2nd boom (6). CAUTION Pay careful attention not to damage the slewing motors. Raise the JIB (7). Make sure that the 1st boom and 2nd boom are unfolded before starting this JIB operation. Slew the crane (8) to working position. 5.5.

  • Page 26: How To Achieve Sufficient Reach

    Operation 5.5.2. How to achieve sufficient reach First extend the crane extensions completely. Then extend the JIB as far as needed. WARNING Do not slew the crane until the load is completely free of the ground. DANGER Never exceed the JIB's maximum permitted load. WARNING In high boom positions, retract the JIB extensions before retracting crane extensions.

  • Page 27: Jdc) Jib Dual Capacity [Option]

    Operation 5.5.3. (JDC) JIB Dual Capacity [option] JDC is a feature that increases the lifting capacity on the JIB, allowing extra capacity on the JIB when the last crane extension is fully retracted. (This position is automatically detected by the control system.) •...
  • Page 28 Operation WARNING If your crane has long JIB support, make sure that it is totally retracted before operating the crane with the SAF feature. WARNING If your crane is equipped with a hoist , change from hoist to hook operation. Displace the hoist, if needed, to the outside position before operating the crane to parking position with JIB and hoist.
  • Page 29 Operation • CombiDrive DANGER Pay careful attention when using this feature. Always maintain eye contact when operating the crane. During this movement, the boom system will fold itself, release the lever immediately if the boom system is about to: • Hit a person •...

  • Page 30: Operate The Crane With A Jib (Without Hoist) To Parking Position

    Operation 5.7. Operate the crane with a JIB (without hoist) to parking position WARNING Always operate a crane with a JIB very carefully. The space for moving the boom system and the JIB is limited. Make sure that there is enough space. Careless or rough crane movements can seriously damage the crane and the JIB.
  • Page 31 Operation CAUTION Pay careful attention not to damage the slewing motors. Lower the 1st boom completely (6). Check if the parking support “C” rests on the slot “D”. When the stabiliser extensions are retracted, the catcher “E” will lock the 1st boom and hold the boom system in parking position.

  • Page 32: Olp Jib

    Operation 5.8. OLP JIB 5.8.1. OLP JIB on the User Interface OLP prevents the JIB from being overloaded. When 100% of the maximum permitted pressure is reached, OLP cuts in and stops all functions that increase the pressure. The pressure level in the JIB boom is indicated by the LEDs on the User Interface: •...

  • Page 33: Olp Jib On The Xsdrive Controller

    Operation 5.8.2. OLP JIB on the XSDrive controller OLP prevents the JIB from being overloaded. When 100% of the maximum permitted pressure is reached, OLP cuts in and stops all functions that increase the pressure. The pressure level in the JIB boom is indicated by the LEDs on the User Interface: Lower green LED on: 70% of maximum pressure.

  • Page 34: Olp Jib On The Combidrive Controller

    Operation 5.8.3. OLP JIB on the CombiDrive controller OLP prevents the JIB from being overloaded. When 100% of the maximum permitted pressure is reached, OLP cuts in and stops all functions that increase the pressure. • A percentage of maximum permitted pressure in the cylinders is shown on the displays.

  • Page 35: Assembling And Disassembling Jib Manual Extensions

    Operation CAUTION To operate the crane to transport position, do not forget either dismantle manual extension or place manual extension completely into the last hydraulic extension. 5.9.1. Assembling and disassembling JIB manual extensions DANGER Do not stand in front of moving parts. They may move and cause injuries. Assembling the manual extension 1.
  • Page 36 Operation Activate and de-activate OLP for manual extensions on the XSDrive controller WARNING You must switch the OLP on and off manually for additional manual extensions! Activate: Push buttons on the controller. The manual extensions are now included in the OLP protection and the lifting capacity will be reduced automatically.
  • Page 37 Operation Activate and de-activate OLP for manual extensions on the CombiDrive controller WARNING You must switch the OLP on and off manually for additional manual extensions! Activate and deactivate with the ON-OFF buttons Push the appropriate button to activate or deactivate the feature.

  • Page 38: Raised Hook Support [Option]

    Operation 5.10. Raised hook support [option] This support allows to raise the attachment point of the hook. DANGER Do not stand in front of moving parts. They may move and cause injuries. Assembling the raised hook support 1. Place the raised hook support (1) into the last JIB extension until it is possible to place the locking device (2) in the hole.

  • Page 39: Special Hook Application Without Disassembling The Jib

    Operation 5.11. Special hook application without disassembling the JIB This is the special hook application to handle heavy loads without disassembling the JIB. 1. Raise the 1st boom (1). 2. Retract the JIB extensions (2). 3. Remove the hook from the tip of the JIB. 4.

  • Page 40: Operation With Hoist

    Operation with hoist 6. Operation with hoist 6.1. Operation with hoist If a hoist is mounted on the crane the rope is guided by pulleys mounted on the extensions and on the JIB. 6.2. Moving the hoist with the controller To change between the different positions of the hoist: •...

  • Page 41: Connecting The Hoist Ti2L/Ti4 Rope To The Jib.155Q

    Operation with hoist 6.3. Connecting the hoist TI2L/TI4 rope to the JIB.155Q WARNING During the following operations, keep the rope loose. Use the controller to wind/ unwind the rope while putting/removing the rope from the pulleys. Make sure that the hoist is in the central position (working position). Remove the rope from the support (1).

  • Page 42: Disconnecting The Hoist Ti2L/Ti4 Rope From The Jib.155Q

    Operation with hoist Top-roller (10): Attach the top-roller (10) to the top-roller support (9). Remove the securing pin and shaft (11). Put the rope through the top-roller (10). Install the securing pin and shaft (11) again. Attach the rope end to the counterweight and hook (12). 6.4.

  • Page 43: Assembling The Jib.155Q With Hoist Ti2L / Ti4

    Operation with hoist Remove the rope through the pulleys (7) and (8). NOTE Keep the crane extensions a little bit extended to remove the rope through the pulley (8) without disassembling it. Remove the rope through the pulleys (9) and (10). NOTE Pulley (9) is only for crane configurations with more than 8 boom extensions.

  • Page 44: Disassembling The Jib.155Q With Hoist Ti2L / Ti4

    Operation with hoist 6.6. Disassembling the JIB.155Q with hoist TI2L / TI4 WARNING • During the following operations, keep the rope loose. Use the controller to wind/ unwind the rope while putting/removing the rope from the pulleys. • To obtain a correct winding, the rope has to be guided. A wrong winding can result in damage on rope or unexpected movements.

  • Page 45: Operating A Crane With Jib.155Q And Hoist Ti2L/Ti4 To Parking Position

    Operation with hoist 6.8. Operating a crane with JIB.155Q and hoist TI2L/TI4 to parking position WARNING • During the following operations, keep the rope loose. Use the controller to wind/ unwind the rope while putting/removing the rope from the pulleys. •...

  • Page 46: Operating With Hoist Ti2L/Ti4 (Without Jib.155Q)

    Operating with hoist TI2L/TI4 (without JIB.155Q) 7. Operating with hoist TI2L/TI4 (without JIB.155Q) NOTE Intermediate pulley on the 6th extension exists only for crane configurations with more than 8 extensions. CAUTION • The intermediate pulleys on the crane (4th extension and 6th extension) are different when working with the JIB or with the crane.
  • Page 47 Operating with hoist TI2L/TI4 (without JIB.155Q) Put the rope through the intermediate pulleys (2). Top-roller (4a) for the TI2L or (4b) for the TI4: Attach the top-roller (4a) or (4b) to the top-roller support (3a) or (3b). Remove the securing pin and shaft (5). Put the rope through the top-roller (4a) or (4b).

  • Page 48: Maintenance

    Maintenance 8. Maintenance 8.1. Maintenance and service Follow the instructions in this manual and the Operator's Manual for your crane. 8.2. Lubrication General greasing of the cranes Incorrect or insufficient lubrication of a crane is the number one cause of premature failure. WARNING Before and after a long stop of the crane, lubrication is absolutely necessary.
  • Page 49 Maintenance CAUTION Do NOT grease with graphite or molybdenum-disulphide additives. Recommended greases: BP LS EP 2, ESSO UNIWAY EP2 N, AGIP GR MU/EP3, NYNÄS UNIFETT EP. Alternative: Use a Teflon grease spray to lubricate the extensions and mobile parts. JIB Operator's Manual GB...

  • Page 50: Lubrication Schedule

    Maintenance 8.3. Lubrication schedule Extend the extensions totally. Lubricate all marked points. Lubricate every 16 running hours. Grease every 16 running hours. Lubrication of slide pads in the JIB extensions Clean the surfaces and remove with a spatula all abrasive material (dirt, sand, shavings), and where possible, the old grease.

  • Page 51: Faults

    Maintenance NOTE To prevent or correct malfunctions or the “stick- slip” of the boom extensions operation, we recommend lubricating the lower part of the extensions. If you have any doubt, please contact your Effer representative. 8.4. Faults Make sure that the JIB connections are according to the operation you are doing to avoid errors in the control system: •...
  • Page 52 Technical Data 9. Technical Data Documentation The Technical Data for the JIB shall be printed out when installed on the crane. The Operator’s manuals for the crane and the JIB should be stored together with Technical Data for both. JIB Operator's Manual GB...
  • Page 54 © EFFER All rights reserved. No part of this publication may be reproduced or copied in any form or by any means without written permission from EFFER. EFFER is part of Cargotec Corporation.

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