HIAB EFFER JIB 70X Operator's Manual
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HIAB EFFER JIB 70X Operator's Manual

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JIB Operator's Manual GB
737 4229

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Summary of Contents for HIAB EFFER JIB 70X

  • Page 1 JIB Operator's Manual GB 737 4229...
  • Page 3 Congratulations! You are now the owner of a quality Product manufactured by Hiab (part of Cargotec Corporation). The aim of this manual is to help you handle, maintain your crane safely and with full satisfaction. This Manual provides detailed information about your Product, its control systems and its practical management and maintenance.
  • Page 4 This page is intentionally left blank.

  • Page 5: Table Of Contents

    Table of Contents 1. Introduction ..................7 1.1. This Operator's Manual is intended for operators of cranes with a JIB ... 7 1.2. The JIB ................... 8 1.3. The Machinery Directive 2006/42/EC ..........9 1.4. The Machinery (Safety) Regulations 2008 ......... 10 1.5.
  • Page 6 This page is intentionally left blank. JIB Operator's Manual GB...

  • Page 7: Introduction

    Introduction 1. Introduction 1.1. This Operator's Manual is intended for operators of cranes with a JIB This manual describes • operation • maintenance and faults This manual is a supplement to the Operator's Manual for your type of crane. DANGER If you have not studied the complete Operator’s Manual for your crane and for your JIB carefully, it could lead to fatal accidents or serious damage.

  • Page 8: The Jib

    Introduction 1.2. The JIB The JIB is an interchangeable equipment that extends the crane boom. Use the JIB so as to be able to reach further. NOTE • Load diagram signs for the JIB are placed on the column. • See the Technical Data for the precise technical information concerning the JIB on your crane.

  • Page 9: The Machinery Directive 2006/42/Ec

    (2): Factory addresses: Hiab Cranes S.L.U. Pol. Ind. Malpica, calle E, 86 50016 Zaragoza, Spain Cargotec Poland Sp. z o. o. Ul. Metalowa 2, 73-102 Stargard, Poland Hiab Italia S.r.l. Via IV Novembre 12, 40061 Minerbio complies with the provisions of the machinery directive 2006/42/EC;...

  • Page 10: The Machinery (Safety) Regulations 2008

    (2): Factory addresses: hereby declares that the interchangeable equipment: Hiab Cranes S.L.U. Pol. Ind. Malpica, calle E, 86 equipment: 50016 Zaragoza, Spain Cargotec Poland Sp. z o. o. Ul. Metalowa 2, 73-102 Stargard, Poland ·...

  • Page 11: Structure And Parts Of The Jib

    Structure and parts of the JIB 2. Structure and parts of the JIB 2.1. JIB Components 2.1.1. The JIB consists of the following components: (1) JIB boom (2) JIB cylinder (3) JIB extension (4) JIB extension cylinder (5) JIB manual extension [option] (6) JIB support JIB Operator's Manual GB...

  • Page 12: Safety Precautions And Warnings

    Safety precautions and warnings 3. Safety precautions and warnings 3.1. Safety precautions and warnings DANGER If you have not studied the Operator’s Manual for your crane carefully, it could lead to fatal accidents or serious damage. DANGER When using the JIB, always connect the JIB to the SPACE control system.
  • Page 13 Safety precautions and warnings DANGER Always check that the JIB is firmly attached before use. WARNING The operation of a crane with JIB is different from the operation of a crane without it. For example, there is a big difference when you need to put the crane in and out of transport position.

  • Page 14: Hydraulic Connections

    Hydraulic connections 4. Hydraulic connections You can disconnect a hydraulic line or a hose only for specific operator’s tasks (for example, disconnecting the interchangeable equipment). DANGER • STAY AWAY from oil leaks in the hydraulic system! Oil in the hydraulic system is under high pressure, can spill, be very hot and cause you injury.
  • Page 15 Hydraulic connections To connect the hydraulic quick couplings you must: Switch off the control system. Disengage the PTO. Remove the protection caps. Connect the respective hydraulic quick couplings taking care with the corresponding identification: • Yellow and blue collars = 5th function •...

  • Page 16: Hydraulic Quick Couplings (Multi-X) [Option]

    Hydraulic connections 4.2. Hydraulic quick couplings (MULTI-X) [option] Hydraulic quick couplings allow the connection of several hydraulic lines at the same time. WARNING • Switch off the control system and the PTO before connecting or disconnecting the connectors. • Always remove/attach first the electrical connection before the hydraulic connection.

  • Page 17: Operation

    Operation 5. Operation 5.1. Assembling the JIB (without hoist) WARNING Take care, when assembling and disassembling the JIB that your fingers do not get trapped. WARNING • Switch off the control system and the PTO before connecting or disconnecting the electrical and hydraulic connections. •...
  • Page 18 Operation Carefully connect the JIB to the hydraulic system: WARNING Clean the quick connect coupling on the hydraulic system and on the JIB. Dirt will cause serious damage to the hydraulic system. Switch off the control system and the PTO before connecting the hydraulic system. Release the pressure on the hydraulic system.

  • Page 19: Disassembling The Jib (Without Hoist)

    Operation 5.2. Disassembling the JIB (without hoist) WARNING • Take care, when assembling and disassembling the JIB that your fingers do not get trapped. • Disassemble the JIB carefully. Rough and careless handling can damage the JIB. Operate the crane and put it in a safe area to disassemble the JIB.
  • Page 20 Operation Disconnect the JIB from the control system: Remove the JIB connector (A) from the crane connector (B). Remove the plug from the connector (C). Protect the JIB connector (A) with the plug. Connect the crane connector (B) to the connector (C). NOTE Make sure that the crane connector (B) is connected to the connector (C) when disassembling the JIB.

  • Page 21: Saf Semi Automatic Folding [Option]

    Operation Remove the JIB from the tip of the crane: Remove the securing plate (1). Remove the shaft (2). The JIB is now free from the crane. Carefully retract the crane extension away from the JIB support. If you are going to work with the hook on the tip of the crane: Attach the hook support to the last crane extension.
  • Page 22 Operation WARNING Make sure there is enough space for the boom system to unfold/fold semi automatically. If the situation does not allow SAF, use crane mode to operate the boom system out of/into the parked position. WARNING If your crane has manual extensions, make sure that they are totally retracted or removed before operating the crane with the SAF feature.

  • Page 23: Operate The Crane With Jib (Without Hoist) Out Of Parked Position

    Operation DANGER Pay careful attention when using this feature. Always maintain eye contact when operating the crane. During this movement, the boom system will unfold itself, release the lever immediately if the boom system is about to: • Hit a person •...
  • Page 24 Operation EFFER 355 HP Turn the pin (1) and pull it out to unlock the 1st boom. Increase the pressure in the cylinders on the crane and JIB before starting the operation. CAUTION Do these operations slowly to not damage any parking support or parking pins of the crane and JIB.

  • Page 25: Working With The Jib

    Operation Raise the JIB (9). Make sure that the 1st boom and 2nd boom are unfolded before starting this JIB operation. Slew the crane (10) to working position. 5.5. Working with the JIB 5.5.1. Operation with the 5th and 6th functions The JIB is operated with the 5th and 6th functions of the control valve or from the remote control.

  • Page 26: How To Achieve Sufficient Reach

    Operation 5.5.2. How to achieve sufficient reach First extend the crane extensions completely. Then extend the JIB as far as needed. WARNING Do not slew the crane until the load is completely free of the ground. DANGER Never exceed the JIB's maximum permitted load. WARNING In high boom positions, retract the JIB extensions before retracting crane extensions.
  • Page 27 Operation WARNING Make sure there is enough space for the boom system to unfold/fold semi automatically. If the situation does not allow SAF, use crane mode to operate the boom system out of/into the parked position. WARNING If your crane has manual extensions, make sure that they are totally retracted or removed before operating the crane with the SAF feature.
  • Page 28 Operation Confirm on the controller that the extensions are totally retracted: • XSDrive • CombiDrive NOTE If you stop the SAF sequence, remember that when you start it again, the crane will not move. You must push the confirm button/lever on the controller to continue with the sequence.

  • Page 29: Operate The Crane With A Jib (Without Hoist) To Parking Position

    Operation 5.7. Operate the crane with a JIB (without hoist) to parking position WARNING Always operate a crane with a JIB very carefully. The space for moving the boom system and the JIB is limited. Make sure that there is enough space. Careless or rough crane movements can seriously damage the crane and the JIB.
  • Page 30 Operation Operate the 2nd boom against the 1st boom (6) . Lower the JIB completely on to the 2nd boom (7) until the parking support "B" rests on the 2nd boom Lower the 1st boom completely (8) on to the parking support "C", on the crane base. Release OLP.

  • Page 31: Olp Jib

    Operation Lower the 2nd boom slowly (9) until the parking pin "D" rests on the parking support "E" on the column. CAUTION Take care not to damage the parking pin and parking support during these operations. 10. Always lock the 1st boom with the locking pin (10). 11.

  • Page 32: Olp Jib On The Xsdrive Controller

    Operation 5.8.2. OLP JIB on the XSDrive controller OLP prevents the JIB from being overloaded. When 100% of the maximum permitted pressure is reached, OLP cuts in and stops all functions that increase the pressure. The pressure level in the JIB boom is indicated by the LEDs on the User Interface: Lower green LED on: 70% of maximum pressure.

  • Page 33: Olp Jib On The Combidrive Controller

    Operation 5.8.3. OLP JIB on the CombiDrive controller OLP prevents the JIB from being overloaded. When 100% of the maximum permitted pressure is reached, OLP cuts in and stops all functions that increase the pressure. • A percentage of maximum permitted pressure in the cylinders is shown on the displays.
  • Page 34 Operation CAUTION To operate the crane to transport position, do not forget either dismantle manual extension or place manual extension completely into the last hydraulic extension. To extend the manual extensions Locate the boom system as close as possible to the horizontal position, but low enough to reach the extension by hand.
  • Page 35 Operation Activate and de-activate OLP for manual extensions on the User Interface WARNING You must switch the OLP on and off manually for additional manual extensions! Activate: Push button on the User Interface. manual extensions included OLP protection. The lifting capacity will be reduced automatically.
  • Page 36 Operation Activate and de-activate OLP for manual extensions on the CombiDrive controller WARNING You must switch the OLP on and off manually for additional manual extensions! Activate and deactivate with the ON-OFF buttons Push the appropriate button to activate or deactivate the feature.

  • Page 37: Special Hook Application Without Dismantling The Jib

    Operation 5.10. Special hook application without dismantling the JIB This is the special hook application to handle heavy loads without dismantling the JIB. Raise the 1st boom (1). Retract the JIB extensions (2). Remove the hook from the tip of the JIB. Operate the JIB against the 2nd boom (3).

  • Page 38: Operation With Hoist

    Operation with hoist 6. Operation with hoist 6.1. Operation with hoist If a hoist is mounted on the crane the rope is guided by pulleys mounted on the extensions and on the JIB. 6.2. Moving the hoist manually WARNING The hoist must work in line with the pulleys. To move the hoist from the outside position to the central position: 1.
  • Page 39 Operation with hoist Connecting the hoist TI2L rope to the JIB (with integrated pulleys) Remove the rope from the support (7) on the 2nd boom. WARNING To obtain a correct rolling up, the rope has to be guided. A wrong rolling up can result in damage on rope or unexpected movements.

  • Page 40: Disconnecting The Hoist Ti2L Rope From The Jib (With Integrated Pulleys)

    Operation with hoist 6.3. Disconnecting the hoist TI2L rope from the JIB (with integrated pulleys) Remove hook and counter weight (1) if mounted. Pulley (2): Remove the securing pin and the locking pin (3). Remove the rope. Reinstall the locking pin and the securing pin (3). Remove the rope through pulleys (4) and (5).

  • Page 41: Assembling The Jib With Hoist Ti2L

    Operation with hoist 6.4. Assembling the JIB with hoist TI2L Follow the procedure: Section 5.1: Assembling the JIB (without hoist) (page 17) Move the hoist to the working position (outside position). Make sure that the hoist is in line with the pulleys.

  • Page 42: Operating A Crane With Jib And Hoist Out Of Parked Position

    Operation with hoist 6.6. Operating a crane with JIB and hoist out of parked position Operating a crane with JIB and hoist TI2L out of parked position (with integrated pulleys) Rope fitted to the JIB support Release the rope from the support (1) on the JIB. DANGER Before moving the boom system, unroll the rope far enough to release the crane from the transport lock.
  • Page 43 Operation with hoist Rope fitted to the 2nd boom support Release the rope from the support (1) on the 2nd boom. DANGER Before moving the boom system, unroll the rope far enough to release the crane from the transport lock. NOTE Keep the rope loose.

  • Page 44: Operating A Crane With Jib And Hoist To Parking Position

    Operation with hoist 6.7. Operating a crane with JIB and hoist to parking position EFFER X-HiPro 355 Dismantle the hook and the counterweight (1). Remove the rope through the pulley (2): Remove the securing pin and the locking pin (3). Remove the rope.
  • Page 45 Operation with hoist CAUTION If JIB fitted with the cylinder protection, the cable guide (8 must be removed before operating the crane to parking position. NOTE During the following operations keep the rope loose. Use the controller to roll/ unroll the rope while you are folding the crane. Take care, not to damage hoist.
  • Page 46 Operation with hoist Without movable hoist support: Lower the JIB until it rests on the parking support "B" of the hoist. JIB Operator's Manual GB...

  • Page 47: Operating With Hoist Ti2L (Without Jib)

    Operation with hoist 6.8. Operating with hoist TI2L (without JIB) Once the JIB has been disassembled: 1. If the crane has 6 or more extensions, install the intermediate pulley (1) at the 4th extension of the crane. NOTE Use this intermediate pulley only for crane operations with hoist. To use the hoist with the JIB again, pulley (1) must be replaced by the cable guide (2).

  • Page 48: Maintenance

    Maintenance 7. Maintenance 7.1. Maintenance and service Follow the instructions in this manual and the Operator's Manual for your crane. 7.2. Lubrication General greasing of the cranes Incorrect or insufficient lubrication of a crane is the number one cause of premature failure. WARNING Before and after a long stop of the crane, lubrication is absolutely necessary.
  • Page 49 Maintenance CAUTION Do NOT grease with graphite or molybdenum-disulphide additives. Recommended greases: BP LS EP 2, ESSO UNIWAY EP2 N, AGIP GR MU/EP3, NYNÄS UNIFETT EP. Alternative: Use a Teflon grease spray to lubricate the extensions and mobile parts. JIB Operator's Manual GB...

  • Page 50: Lubrication Schedule Jib

    Maintenance 7.3. Lubrication schedule JIB Extend the extensions totally. Lubricate all marked points. Lubricate all the marked points. Lubricate after every 16 hours of operation. Lubricate after every 50 hours of operation. Grease after every 50 hours of operation. Lubrication of slide pads in the JIB extensions Clean the surfaces and remove with a spatula all abrasive material (dirt, sand, shavings), and where possible, the old grease.

  • Page 51: Faults

    Maintenance NOTE To prevent or correct malfunctions or the “stick-slip” of the boom extensions operation, we recommend lubricating the lower part of the extensions. If you have any doubt, please contact your Effer representative. 7.4. Faults Make sure that the JIB connections are according to the operation you are doing to avoid errors in the control system: •...

  • Page 52: Technical Data

    Technical Data 8. Technical Data Documentation The Technical Data for the JIB shall be printed out when installed on the crane. The Operator’s manuals for the crane and the JIB should be stored together with Technical Data for both. JIB Operator's Manual GB...
  • Page 54 © EFFER All rights reserved. No part of this publication may be reproduced or copied in any form or by any means without written permission from EFFER. EFFER is part of Cargotec Corporation.

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