Related Manuals for HIAB J14S
Summary of Contents for HIAB J14S
- Page 1 HIAB J14S J24S Operator's Manual GB This operator ’ s manual is an Original Instruction and applies for loaders from serial number: BJ14S0000001, BJ24S0000001 2020-07...
- Page 2 This manual includes interactive contents. Download the 'Hiab AR+ App' for the interactive content in this manual. Look for the AR symbol. Use your device to scan the image next to the symbol. The interactive contents in the Hiab AR+ App will display suggestions to make the loader operation easier for you to understand.
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Page 3: Table Of Contents
1.1. This Operator's Manual is intended for operators of this loader....5 1.1.1. Cleanliness certificate ............6 1.1.2. Description of Hiab J14S and J24S ......... 7 1.2. Indications in the Operator’s Manual ..........7 1.3. Identification of the utility loader ............9 2. - Page 4 8.8.1. Faults in the loader ............58 8.8.2. Troubleshooting of the boom extension control ......59 9. Technical Data ................... 60 9.1. Load plate table ................ 60 10. Decommissioning ................61 10.1. Decommissioning a loader ............61 HIAB J14S J24S...
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Page 5: Introduction
• Safety precautions and warnings • The loader control system • Maintenance and troubleshooting Enclosed to this manual the Installer will provide: • Technical Data for your loader • Technical Data and manuals for add on equipment if fitted HIAB J14S J24S... -
Page 6: Cleanliness Certificate
If you do not study the complete Operator’s Manual for your loader carefully, it could lead to fatal accidents or serious damage. 1.1.1. Cleanliness certificate All Hiab equipment has been tested and certified at the factory according to the Hiab Standard C250.52 that defines the Cleanliness Requirements for Hydraulic Systems. -
Page 7: Description Of Hiab J14S And J24S
Installation can be done either as rear mounted or behind the cab. Utility loaders are not intended for hook operation The Hiab J14S and J24S are available for various applications in different boom versions and with wide range of options and accessories On the serial number plate, you can find information on the loader type and on the manufacturer. - Page 8 Not all [option] are available for your loader. DANGER Only persons with the requisite knowledge and experience with loaders may use the loader. Never operate the loader when you are sick, tired, under the influence of medicines, alcohol or other drugs. HIAB J14S J24S...
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Page 9: Identification Of The Utility Loader
Introduction • Take the delivery instructions from your HIAB Service workshop, or receive instruction from an experienced person from your own company. Only then should you operate your loader. • Ensure that you comply with the statutory requirements of the country in which you use the loader (for example, certificate, obligatory safety-helmet). -
Page 10: Structure And Parts Of The Loader
Structure and parts of the loader 2. Structure and parts of the loader 2.1. Main groups This HIAB loader consists of the following main groups: • Loader base with column and slewing system • Stabiliser system • Boom system • Operating system - hydraulic components Some accessories can be fitted depending on your loader configuration: •... -
Page 11: Lhv Load Holding Valves (Option)
The extra weight of the lifting accessories has to be added to the load. Thus, with lifting accessories the load you can lift is less heavy. Load Holding Valves are not mandatory. The installation is based on the application and regulatory requirements. HIAB J14S J24S... -
Page 12: Stabiliser System
• oil cooler [option on some loaders] • main control valve • stabiliser control valve • hydraulic hoses and lines • actuators: - first boom cylinder - second boom cylinder - extension cylinder/s - slewing cylinders • return filter/oil tank • pressure filter HIAB J14S J24S... -
Page 13: Buttons On The Control Panel
(9) Button to be used together with (1), (2), (3) (10) Optional button (11) Emergency STOP button DANGER Take care not to put your foot on the pedals when entering in the high seat. Unintentional loader movements can occur. HIAB J14S J24S... -
Page 14: Premium High Seat
• Stabiliser leg (2) upward/downward ➀ The stop button affects the oil supply to this valve. Operate the stabiliser extensions and stabiliser legs. From the high seat: ➁ Press and hold the button (3) at the same time. HIAB J14S J24S... -
Page 15: Safety Precautions And Warnings
• Fixed pump: Operate the stabiliser leg up for one minute in order to warm up the oil. • Variable pump: Operate stabiliser legs up and down for one minute, in order to warm up the oil. HIAB J14S J24S... -
Page 16: Wind Speeds
Severe storm Uprooted trees; considerable damage to 55.1 - 64.0 buildings etc. (occurs infrequently on land). Very severe Causes extensive damage (occurs very infre 64.1 - 73.0 storm quently on land). > 73.0 Hurricane HIAB J14S J24S... -
Page 17: Signs On The Loader
Never increase a hanging load, since that may cause a Load Holding Valve to open and/or the vehicle to turn over. NOTE The extra weight of the lifting accessories has to be added to the load. Thus, with lifting accessories the load you can lift is less heavy. HIAB J14S J24S... - Page 18 WARNING Care must be taken when handling loads in the high lifting area, so the load/tool does not come into contact with the boom system. HIAB J14S J24S...
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Page 19: Signals When Using A Loader [Ar+]
Arm pointing downwards and index finger down. Circular motion with hand. Stop all loader movements / Hold the load in position Raise the open hand, with the palm clearly visible, and arm at shoulder height. Keep the hand still. HIAB J14S J24S... - Page 20 Change the reach Signal with your hands. • Sideways movement outwards with both hands. Thumbs outwards. • Sideways movement inwards with both hands. Thumbs inwards. Turn in the direction indicated Indicate the direction with the hands. HIAB J14S J24S...
- Page 21 Lift the open grapple a little Extend both arms at shoulder height, with the palms facing upwards. Make vertical movements with both arms outstretched. Keep the grapple in position briefly Raise the hand drooping slightly, with the fist clenched. HIAB J14S J24S...
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Page 22: Use Of The Loader
• Slide the stabiliser extension, on both sides of the vehicle, out completely if possible. Then lower the stabiliser legs for support. • Never operate the stabiliser legs, while the loader has a load! HIAB J14S J24S... - Page 23 WARNING • If a part of the loader comes in contact with an electricity line, you will be electrocuted! • Maintain the following minimum distances between loader overhead electricity lines, unless otherwise prescribed by national rules. HIAB J14S J24S...
- Page 24 When you go into the control station (high-seat, cabin, platform) remove all jewellery, loose clothing or other hanging items from your body (for example, rings, scarfs, bracelets…). Jewellery, loose clothes and other hanging items can be caught in some parts of the loader. HIAB J14S J24S...
- Page 25 • Use low force when placing the stabiliser legs on the ground. • Do not raise the vehicle with the stabiliser legs, if the loader is equipped with only two stabiliser legs! If you raise the vehicle with the stabiliser legs, this may damage the stabiliser legs. HIAB J14S J24S...
- Page 26 During operation, never stand below the boom system or load! • Do not slew the loader, nor lift the first boom, nor lift the second boom into their ends positions at full speed. This can damage the loader. HIAB J14S J24S...
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Page 27: Use Of Lifting Equipment
3.6.1. Use of lifting equipment DANGER • Only use lifting accessories that are suitable for your loader. Contact a HIAB service workshop. • Never attempt to install add-on lifting accessories yourself! • Add-on lifting accessories may only be installed by an authorised HIAB service workshop. - Page 28 • Disengage the PTO or power supply after work. • If you drive with the PTO or power supply engaged, this will cause serious damage to the PTO/gearbox combination. Only after doing the above, should you drive the vehicle away. HIAB J14S J24S...
- Page 29 Make sure the parked loader can not hit bridges, tunnels etc. • Pay attention to overhead power lines! Make sure that no part of the loader ever comes in contact with overhead power lines. For further instructions see vehicle's manual(s). HIAB J14S J24S...
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Page 30: Manual Control System
For safety reasons, it is necessary to sit down on the seat to operate the controls. Slewing Rotator Grapple Extension 2nd boom 1st boom DANGER Take care not to put your foot on the pedals when taking place in the high seat. Unintentional loader movements can occur. HIAB J14S J24S... - Page 31 After ending operate the extension, turn off extension control by button from the control box. Hydraulic stabiliser extensions and legs are controlled by an additional control valve installed on the stabiliser beam. Stabiliser legs can also be operated from the high seat. HIAB J14S J24S...
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Page 32: Extension Boom Control System
(1) Connector 1. (2) Connector 2. (3) LED red (error flashes). (4) LED green (power supply on). HIAB J14S J24S... -
Page 33: Starting Loader Operation
5.2. Extend stabiliser extensions and set stabiliser legs To ensure the full loader capacity, all the stabiliser extensions and legs must be fully extended and set to the ground. WARNING Take care not to lower the stabiliser leg to your foot. HIAB J14S J24S... -
Page 34: Stabiliser System And Ground Conditions
Extend the stabiliser extension until the yellow mark is visible. If the stabiliser extensions are equipped with a separate lock, lock it with the handle (2). Operate the stabiliser leg downwards until it is set to the ground. HIAB J14S J24S... - Page 35 2. Extend the stabiliser extension until the yellow mark is visible. If the stabiliser extensions are equipped with a separate lock, lock it with the handle (2). 3. Operate the stabiliser leg downwards until it is set to the ground. HIAB J14S J24S...
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Page 36: During Operation
Comply with the values listed on the load plate; do not overload the loader. Follow the operation of the load warning indicator (1). The warning lights will flash when the load exceeds 90 % of the maximum allowed value. HIAB J14S J24S... - Page 37 - warn others, ask them to move farther away, forbid them from touching the load, loader, vehicle or ground near the loader. - request that power is turned off from the electricity line. HIAB J14S J24S...
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Page 38: Ending Loader Operation
3. Raise the stabiliser leg slowly until the plate touches the bar on the “inside” of the stabiliser leg. 4. Stop the operation as soon as the stabiliser leg is tilt back to transport position (transport angle depends of the design), lock the stabiliser leg lock (1). HIAB J14S J24S... -
Page 39: Operate The Boom System Into Transport Position
Retract the stabiliser extension and lock with the handle (2). 7.2. Operate the boom system into transport position WARNING • When you finish loading, always stop the hydraulic pump • Disengage the PTO of the pump and its gear. HIAB J14S J24S... - Page 40 • Operate the boom system into a parking position that prevents free swinging of the grapple during transportation. • Operate the boom system into a parking position that prevents the grapple from hitting the operator’s control station in case of accidental operation of the loader. HIAB J14S J24S...
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Page 41: Transport Warning Interface (Twi)
If you switch off the safety system when manual operated stabiliser extensions/tiltable legs are not locked in the transport position, and/or if the first boom angle exceeds a certain specified angle, the system will give you a warning. The vehicle must not be moved. HIAB J14S J24S... -
Page 42: Emergency Operation Of The Dump Valve
Operate the loader with the utmost care. This emergency operation is only allowed to operate the loader to transport position. All other actions is strictly forbidden! The loader may only be taken back in use once the damage has been repaired by an HIAB authorized service workshop. HIAB J14S J24S... -
Page 43: Emergency Operation Of The Boom Extension
Operate the loader with the utmost care. This emergency operation is only allowed to operate the loader to transport position. All other actions are strictly forbidden! The loader may only be taken back in use once the damage has been repaired by an HIAB authorized service workshop. HIAB J14S J24S... -
Page 44: Maintenance And Service
• The "Warranty – Terms and Conditions" specified in the "Service & Warranty Manual" are fulfilled. • The loader is inspected and maintained, at least once a year, by a Hiab service workshop as specified in the "Service & Warranty Manual". -
Page 45: Follow The Maintenance Instructions
5. Small leak on a line or hose: Determine if you can still park the loader. If you can: park the loader and go to a HIAB service workshop. If you cannot: contact a HIAB service workshop. 6. In all other cases, contact a HIAB service workshop. -
Page 46: Daily Inspection
• If necessary, top up. Add-on equipment • Check the cables, cable connections, the cable guides and the attachment points for the add-on equipment. • Maintain all add-on equipment, auxiliary equipment etc. according to the instructions supplied with it. HIAB J14S J24S... -
Page 47: Weekly Inspection And Maintenance
• Lubricate the levers with a grease gun. Note the positions of the levers before greasing. Chain in extension • Lubricate with a grease gun. 8.3.3. Monthly inspection and maintenance In addition to the daily and weekly inspection, carry out the following each month. HIAB J14S J24S... -
Page 48: Twice A Year Maintenance
Spring cups • Clean spring cups and grease them. 8.3.5. Annual maintenance Take the loader, at least twice a year, to a Hiab service workshop for inspection and maintenance. Carry out the following maintenance at least once a year. Hydraulic system... -
Page 49: Lubrication
Use lithium based grease containing EP additives (consistencies 2 and 3 are recommended, depending on the climate). Recommended greases: BP LS EP 2, ESSO UNIWAY EP2 N, AGIP GR MU/EP3, NYNÄS UNIFETT EP. NOTE Avoid grease with graphite or molybdenum-disulphide additives. HIAB J14S J24S... -
Page 50: Lubrication
Maintenance and Service 8.4.1. Lubrication *Only for telescopic booms with 2 extensions. The location and the number of greasing points can vary from the illustrations. HIAB J14S J24S... -
Page 51: Lubrication Of The Upper Column Bearing
3. Fill with grease. 8.5. Adjust the lateral clearance of the boom and/or hydraulic extension Turn the bearing covers an equal amount on both sides. Turn the covers all the way closed. Then open them one quarter of a turn. HIAB J14S J24S... -
Page 52: Adjust The Chain In The Telescope
Tighten the top chain with the adjustment screw. The correct tension is achieved when it is possible to move the chain vertically about 0.5 to 1 in from its center by hand. Check the chain adjustments by extending and retracting the extensions a couple of times. HIAB J14S J24S... -
Page 53: Hydraulics
Air in the hydraulic system can lead to faults and damage To bleed air from the hydraulic system, proceed as follows: Move each loader cylinder and each hydraulically operated piece of add-on equipment at least twice to its end positions (slowly). HIAB J14S J24S... -
Page 54: Replacing The Cartridge In Return Oil Filter
(whichever is the sooner), the cartridge must be replaced. If indicator is not fitted, replace the cartridge periodically as recommended by Hiab. WARNING Dirt will damage the hydraulic system Make sure that the area around the filter is clean to prevent contamination of the hydraulic oil. -
Page 55: Replacing The Cartridge In High Pressure Filter
When clogging indicator turns red or filter time is reached (which ever is the sooner), the cartridge must be replaced. If indicator is not fitted, replace the cartridge periodically as recommended by Hiab. Switch off hydraulic system. Release filter of pressure. -
Page 56: Checking The Oil Tank Level
Use a container with sufficient capacity. 3. Change at the same time: - all filters 4. Refit the drain plug. NOTE Ensure the waste oil is disposed of safely and in accordance with local environmental regulations. HIAB J14S J24S... - Page 57 The oil used for filling must be clean. Do not mix different oils. Hydraulic oils must have been dealt with according to cleanliness requirements ISO 4406: -/16/13. Hydraulic oil that is approved for HIAB products must comply with one of the following standards or equivalents:...
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Page 58: Troubleshooting
DANGER • Only correct yourself the faults that according to the table you may rectify. • Follow the instructions exactly! • All other faults may be dealt with only by personnel in a HIAB service workshop! Fault Probable cause Action... -
Page 59: Troubleshooting Of The Boom Extension Control
8.8.2. Troubleshooting of the boom extension control NOTE The red LED light (1) on the controller indicates an error in the system. DANGER All issues must be repaired or replaced by personnel in a HIAB service workshop! Issue Solution Remark Loosen mechanical thumb Check joystick or replace. -
Page 60: Technical Data
9.1. Load plate table The Installer must fill in the valid foots (ft) and pounds (Ib) in this table, following instructions given in the Installation instructions manual. The enclosed Technical Data must be stored together with this Operator’s manual. HIAB J14S J24S... -
Page 61: Decommissioning
Energy waste can be utilized by incinerating it at a proper waste incineration plant • spiral wraps, manufactured from polyethene, plastic, bearings (cleaned of lubricants) used in the column, beam system etc, manufactured from polyamide plastic. HIAB J14S J24S... - Page 62 Hazardous waste is delivered to a collection point for hazardous waste • oils: hydraulic oil, transmission oil from the slewing system • solid lubricants: greases from the joints and journal bearings • other waste containing oils and greases: hydraulic oil filters. HIAB J14S J24S...
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