HIAB EFFER JIB 150X X4 Operator's Manual
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HIAB EFFER JIB 150X X4 Operator's Manual

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JIB Operator's Manual GB
737 4115

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Summary of Contents for HIAB EFFER JIB 150X X4

  • Page 1 JIB Operator's Manual GB 737 4115...
  • Page 3 Congratulations! You are now the owner of a quality Product manufactured by Hiab (part of Cargotec Corporation). The aim of this manual is to help you handle, maintain your crane safely and with full satisfaction. This Manual provides detailed information about your Product, its control systems and its practical management and maintenance.
  • Page 4 This page is intentionally left blank.

  • Page 5: Table Of Contents

    Table of Contents 1. Introduction ..................7 1.1. This Operator's Manual is intended for operators of cranes with a JIB ... 7 1.2. The JIB ................... 8 1.3. The Machinery Directive 2006/42/EC ..........9 1.4. The Machinery (Safety) Regulations 2008 ......... 10 1.5.
  • Page 6 6.6. Operating a crane with JIB and hoist to parking position ......48 6.6.1. Operating a crane with JIB and hoist TC2L/TI2L to parking position .. 48 6.6.2. Operating a crane with JIB and hoist TC3/TI4 (with removable pulleys) to parking position ............49 6.6.3.

  • Page 7: Introduction

    Introduction 1. Introduction 1.1. This Operator's Manual is intended for operators of cranes with a JIB This manual describes • operation • maintenance and faults This manual is a supplement to the Operator's Manual for your type of crane. DANGER If you have not studied the complete Operator’s Manual for your crane and for your JIB carefully, it could lead to fatal accidents or serious damage.

  • Page 8: The Jib

    Introduction 1.2. The JIB The JIB is an interchangeable equipment that extends the crane boom. Use the JIB so as to be able to reach further. NOTE • Load diagram signs for the JIB are placed on the column. • See the Technical Data for the precise technical information concerning the JIB on your crane.

  • Page 9: The Machinery Directive 2006/42/Ec

    ........interchangeable equipment is manufactured (2): ........➁ ........Factory addresses: hereby declares that the interchangeable Hiab Cranes S.L.U. Pol. Ind. Malpica, calle E, 86 50016 equipment: Zaragoza, Spain Mark: ... ➂ Type: ....Cargotec Poland Sp. z o. o. Ul. Metalowa 2, 73-102 Serial number: .....

  • Page 10: The Machinery (Safety) Regulations 2008

    (2): Factory addresses: hereby declares that the interchangeable equipment: Hiab Cranes S.L.U. Pol. Ind. Malpica, calle E, 86 equipment: 50016 Zaragoza, Spain Cargotec Poland Sp. z o. o. Ul. Metalowa 2, 73-102 Stargard, Poland ·...

  • Page 11: Structure And Parts Of The Jib

    Structure and parts of the JIB 2. Structure and parts of the JIB 2.1. JIB Components The JIB consists of the following components: (1) JIB boom (2) JIB cylinder (3) JIB extension (4) JIB extension cylinder (5) JIB manual extension [option] (6) JIB support / JIB long support [option] JIB Operator's Manual GB...

  • Page 12: Safety Precautions And Warnings

    Safety precautions and warnings 3. Safety precautions and warnings 3.1. Safety precautions and warnings DANGER If you have not studied the Operator’s Manual for your crane carefully, it could lead to fatal accidents or serious damage. DANGER When using the JIB, always connect the JIB to the SPACE Safety System.
  • Page 13 Safety precautions and warnings DANGER Always check that the JIB is firmly attached before use. WARNING The operation of a crane with JIB is different from the operation of a crane without it. For example, there is a big difference when you need to put the crane in and out of transport position.

  • Page 14: Hydraulic Connections

    Hydraulic connections 4. Hydraulic connections You can disconnect a hydraulic line or a hose only for specific operator’s tasks (for example, disconnecting the interchangeable equipment). DANGER • STAY AWAY from oil leaks in the hydraulic system! Oil in the hydraulic system is under high pressure, can spill, be very hot and cause you injury.
  • Page 15 Hydraulic connections To connect the hydraulic quick couplings you must: Switch off the control system. Disengage the PTO. Remove the protection caps. Connect the respective hydraulic quick couplings taking care with the corresponding identification: • Yellow and blue collars = 5th function •...

  • Page 16: Hydraulic Quick Couplings (Multi-X) [Option]

    Hydraulic connections 4.2. Hydraulic quick couplings (MULTI-X) [option] Hydraulic quick couplings allow the connection of several hydraulic lines at the same time. WARNING • Switch off the control system and the PTO before connecting or disconnecting the connectors. • Always remove/attach first the electrical connection before the hydraulic connection.

  • Page 17: Operation

    Operation 5. Operation 5.1. Dismantling JIB (without hoist) WARNING Take care, when fitting and dismantling the JIB that your fingers do not get trapped. Dismantle the JIB carefully. Rough and careless handling can damage the JIB. Retract the JIB extensions. Move the transport securing pin (P), if fitted from (S) to (T).

  • Page 18: Fitting The Jib (Without Hoist)

    Operation Disconnect the JIB from the hydraulic system: Disconnect the cable contact (4). Put the plug (5) back in place. Pull out the locking pin (2). Push the shaft (3) and slew 90º until is unlocked. Pull out the shaft (3) . The JIB is now free from the crane.

  • Page 19: Saf Semi Automatic Folding [Option]

    Operation Connect the JIB WARNING Clean the quick connect coupling on the hydraulic system and on the JIB. Dirt will cause serious damage to the hydraulic system. 1. Connect the JIB to the hydraulic system. 2. Connect the JIB to the SPACE safety system: •...
  • Page 20 Operation WARNING Make sure there is enough space for the boom system to unfold/fold semi automatically. If the situation does not allow SAF, use crane mode to operate the boom system out of/into the parked position. WARNING If your crane has manual extensions, make sure that they are totally retracted or removed before operating the crane with the SAF feature.

  • Page 21: Operate The Crane With Jib (Without Hoist) Out Of Parked Position

    Operation DANGER Pay careful attention when using this feature. Always maintain eye contact when operating the crane. During this movement, the boom system will unfold itself, release the lever immediately if the boom system is about to: • Hit a person •...
  • Page 22 Operation EFFER iX.550 HP When the stabiliser extensions are extended, the stabiliser extension “A” will allow the movements of the 1st boom. 1. Operate the 2nd boom against the 1st boom (1). 2. Retract the extensions (2). CAUTION Do these operations slowly to not damage the parking pin “B” or the parking support “C”.

  • Page 23: Working With The Jib

    Operation 5.5. Working with the JIB 5.5.1. Operation with the 5th and 6th functions The JIB is operated with the 5th and 6th functions of the control valve or from the remote control. Crane Speed With the boom system fully extended: work at low crane speed. WARNING If the JIB extensions are extended, do not push the JIB tip against the ground.

  • Page 24: How To Use The Long Jib Support [Option]

    Operation 5.5.3. How to use the long JIB support [option] The JIB is equipped with a long JIB support that can be extended to get longer outreach. To work with the long JIB support extended: Starting from transport position of the JIB and working position of the crane: Move the support (1) with hoses and electrical wire from the crane extension support (2) , to the JIB support (3).
  • Page 25 Operation WARNING Never work with the long JIB support extended in MEWP mode (Mobile Elevating Work Platform mode). Never work with the long JIB support extended in SAF mode. To work with the long JIB support retracted: Starting from working positon of the JIB and the crane: Retract the JIB extensions.

  • Page 26: Jdc) Jib Dual Capacity [Option]

    Operation WARNING To operate the crane to parking position, the support (2) must be placed on the crane extension support (1). Move the transport securing pin (P), if fitted from (S) to (T). 10. Raise the first boom and the JIB carefully. 5.5.4.
  • Page 27 Operation WARNING Make sure there is enough space for the boom system to unfold/fold semi automatically. If the situation does not allow SAF, use crane mode to operate the boom system out of/into the parked position. WARNING If your crane has manual extensions, make sure that they are totally retracted or removed before operating the crane with the SAF feature.
  • Page 28 Operation • XSDrive • CombiDrive NOTE If you stop the SAF sequence, remember that when you start it again, the crane will not move. You must push the confirm button/lever on the controller to continue with the sequence. Push this button/lever once, because it activates/deactivates the SAF sequence.

  • Page 29: Operate The Crane With A Jib (Without Hoist) To Parking Position

    Operation 5.7. Operate the crane with a JIB (without hoist) to parking position WARNING Always operate a crane with a JIB very carefully. The space for moving the boom system and the JIB is limited. Make sure that there is enough space. Careless or rough crane movements can seriously damage the crane and the JIB.

  • Page 30: Olp And Jib

    Operation CAUTION Pay careful attention not to damage the slewing motors. 6. Lower the first boom completely (5). Check if the parking support “B” rests on the slot “C”. When the stabiliser extension “D” is retracted, it will stop the first boom and hold the boom system in parking position.

  • Page 31: Manual Extensions [Option]

    Operation NOTE Do not operate heavy loads with the extensions fully retracted. In the event of OLP it is an advantage to be able to retract the extensions. DANGER Never use the OLP override to overload the crane deliberately! Never exceed the values given on the load plate.

  • Page 32: Fitting And Dismantling Manual Jib Extensions

    Operation 5.9.1. Fitting and dismantling manual JIB extensions DANGER Do not stand in front of moving parts. They may move and cause injuries. Fitting 1. Place the manual extension (1) into the last JIB extension until it is possible to place the locking device (2) in holes (3) (working position) or (4) (transport position).
  • Page 33 Operation Activate and de-activate OLP for manual extensions on the User Interface WARNING You must switch the OLP on and off manually for additional manual extensions! Activate: Push button on the User Interface. manual extensions included OLP protection. The lifting capacity will be reduced automatically.
  • Page 34 Operation Activate and de-activate OLP for manual extensions on the CombiDrive controller WARNING You must switch the OLP on and off manually for additional manual extensions! Activate: Push both button (1) and (2) until symbol on the centre display is lit. (The lamp for manual extension is lit on the User Interface.) The manual extensions are now included in the OLP protection.

  • Page 35: Special Hook Application Without Dismantling The Jib

    Operation 5.10. Special hook application without dismantling the JIB This is the special hook application to handle heavy loads without dismantling the JIB. 1. Raise the first boom (1). 2. Retract the JIB extensions (2). 3. Remove the hook from the tip of the JIB. 4.

  • Page 36: Operation With Hoist

    Operation with hoist 6. Operation with hoist 6.1. Operation with hoist If a hoist is mounted on the crane the rope is guided by pulleys mounted on the extensions and on the JIB. 6.2. Displacing the hoist 6.2.1. Displacing the hoist with the hoist switch box The hoist must work in its central position.

  • Page 37: Displacing The Hoist With The Xsdrive

    Operation with hoist 6.2.2. Displacing the hoist with the XSDrive The hoist must work in its central position. DANGER Before lifting load with the hoist, be sure that the hoist is in working position. Press the crane menu button (1) to go to crane menu 2. To displace the hoist from the outside position to the central position (A): 1.

  • Page 38: Displacing The Hoist With The Combidrive

    Operation with hoist To displace the hoist from the central position to the outside position (B): 1. Keep the 6th lever forward. 2. Move the hoist to the outside position (transport position) with the 5th lever backward. 6.2.3. Displacing the hoist with the CombiDrive The hoist must work in its central position.
  • Page 39 Operation with hoist To displace the hoist from the central position to the outside position (B): 1. Keep the 8th lever forward. 2. Move the hoist to the outside position (transport position) with the 7th lever backward. JIB Operator's Manual GB...

  • Page 40: Dismantling The Jib (With Hoist)

    Operation with hoist 6.3. Dismantling the JIB (with hoist) 6.3.1. Dismantling JIB with hoist TC2L/TI2L 1. Remove hook and counter weight (1) if mounted, or unfasten the rope from support (2) if no hook present/used. After unfasten the rope from support (2), place support (8) in working possition. For that, remove the securing pin and the locking pin (4), slew support (8) and put again securing pin and locking pin through hole (6).

  • Page 41: Dismantling Jib With Hoist Tc3/Ti4 (With Removable Pulleys)

    Operation with hoist 6.3.2. Dismantling JIB with hoist TC3/TI4 (with removable pulleys) 1. Dismantle the hook and the counterweight (1). 2. Remove securing pin and the locking pin (2), slew support (3) until hole gets free and put again the securing pin and the locking pin. 3.

  • Page 42: Dismantling Jib With Hoist Tc3/Ti4 (With Integrated Pulleys)

    Operation with hoist 6.3.3. Dismantling JIB with hoist TC3/TI4 (with integrated pulleys) 1. Dismantle the hook and the counterweight (1). 2. Remove locking pin and shaft (2), slew support (3) until hole gets free. Reinstall shaft and locking pin. 3. Remove securing pin (4), pass the rope. Reinstall securing pin. 4.

  • Page 43: Fitting The Jib (If Hoist)

    Operation with hoist 11. Remove support (3) removing shafts and locking pins (2) and (7). 12. Follow the procedure: Dismantling JIB (without hoist). 13. Once the JIB is dismounted, the hoist must be placed in the central position (working position). 6.4.

  • Page 44: Connect The Hoist Tc3/Ti4 (With Removable Pulleys)

    Operation with hoist a) Remove the securing pin and the locking pin. b) Install the rope. c) Reinstall securing pin and locking pin. 6. Install the hook and the counter weight (1) or fasten the rope to support (2). To fasten the rope to the support: remove the securing pin and the locking pin (4), slew support (8) until hole (6) gets free and put again the securing pin and the locking pin.

  • Page 45: Connect The Hoist Tc3/Ti4 (With Integrated Pulleys)

    Operation with hoist 2. Move the hoist to working position (centred). 3. Remove the securing pin and the shaft (2), pass the rope between rollers and reinstall shaft and securing pin. 4. Install pulley (3) with the cable and insert the shaft (4) not completely.
  • Page 46 Operation with hoist WARNING To obtain a correct rolling up, the rope has to be guided. A wrong rolling up can result in damage on rope or unexpected movements. 2. Place the hoist in the central position (working position). 3. Remove locking pin, shaft and roller (2), pass the rope.

  • Page 47: Operating A Crane With Jib And Hoist Out Of Parked Position

    Operation with hoist 6.5. Operating a crane with JIB and hoist out of parked position 6.5.1. Operating a crane with JIB and hoist TC2L/TI2L out of parked position Follow the procedure: Operate the crane with JIB (without hoist) out of parked position. DANGER Before moving the boom system, unroll the rope far enough to release the crane from the transport lock.

  • Page 48: Operating A Crane With Jib And Hoist To Parking Position

    Operation with hoist 6.6. Operating a crane with JIB and hoist to parking position 6.6.1. Operating a crane with JIB and hoist TC2L/TI2L to parking position 1. Dismantle the hook and the counterweight (1). 2. Remove the securing pin and the locking pin (2), slew support (3) until hole (4) gets free and put again the securing pin and the locking pin (2).

  • Page 49: Operating A Crane With Jib And Hoist Tc3/Ti4 (With Removable Pulleys) To Parking Position

    Operation with hoist 6.6.2. Operating a crane with JIB and hoist TC3/TI4 (with removable pulleys) to parking position 1. Dismantle the hook and the counterweight (1). 2. Remove securing pin and the locking pin (2), slew support (3) until hole gets free and put again the securing pin and the locking pin.

  • Page 50: Operating A Crane With Jib And Hoist Tc3/Ti4 (With Integrated Pulleys) To Parking Position

    Operation with hoist 10. Take care, not to damage hoist. 11. Operate the crane to transport position. 6.6.3. Operating a crane with JIB and hoist TC3/TI4 (with integrated pulleys) to parking position 1. Dismantle the hook and the counterweight (1). 2.
  • Page 51 Operation with hoist 6. Pass the rope between rollers (8). 7. Two options to fit the end of the rope to operate the crane to parking position: - Fitting the rope in the JIB. (A) 7a. Fit the end of the rope in the support (14) and install the locking pin.
  • Page 52 Operation with hoist 9. Follow the procedure: Operate a crane with JIB (without hoist) to parked position. NOTE Keep the rope loose. Use the controller to roll/unroll the rope while you are operating the crane to parking position. 10. Take care, not to damage hoist. 11.

  • Page 53: Operating With Hoist (Without Jib)

    Operation with hoist 6.7. Operating with hoist (without JIB) Once the JIB has been dismounted: 1. Remove support (A). 2. Install guide pulley (1) in extension 4. 3. Install hoist pulleys kit (2) in the last extension of the crane. WARNING The hoist must work in its central position.

  • Page 54: Maintenance

    Maintenance 7. Maintenance 7.1. Maintenance and service Follow the instructions in this manual and the Operator's Manual for your crane. 7.2. Lubrication General greasing of the cranes Incorrect or insufficient lubrication of a crane is the number one cause of premature failure. WARNING Before and after a long stop of the crane, lubrication is absolutely necessary.
  • Page 55 Maintenance CAUTION Do NOT grease with graphite or molybdenum-disulphide additives. Recommended greases: BP LS EP 2, ESSO UNIWAY EP2 N, AGIP GR MU/EP3, NYNÄS UNIFETT EP. Alternative: Use a Teflon grease spray to lubricate the extensions and mobile parts. JIB Operator's Manual GB...

  • Page 56: Lubrication Schedule

    Maintenance 7.3. Lubrication schedule 1. Extend the extensions totally. 2. Lubricate all marked points. Lubricate every 16 running hours. Grease every 16 running hours. JIB Operator's Manual GB...

  • Page 57: Faults

    Maintenance 7.4. Faults If faults occur with the JIB, contact an authorised service workshop. NOTE • when you use the JIB, connect the JIB connector (1) to the SPACE control system. • after you remove the JIB: put the plug (2) in the SPACE connection for the JIB and crane.

  • Page 58: Technical Data

    Technical Data 8. Technical Data Documentation The Technical Data for the JIB shall be printed out when installed on the crane. The Operator’s manuals for the crane and the JIB should be stored together with Technical Data for both. JIB Operator's Manual GB...
  • Page 60 © EFFER All rights reserved. No part of this publication may be reproduced or copied in any form or by any means without written permission from EFFER. EFFER is part of Cargotec Corporation.

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