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Summary of Contents for Schaeffler CONCEPT1
- Page 1 Lubricators CONCEPT1 User Manual...
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Page 3: Table Of Contents
Operation .................................. 12 Setting the dispensing time ........................12 Start-up time ..............................12 Refilling with grease or oil.......................... 13 Lubricant overview ............................13 Disposal ..................................14 Technical data ................................15 Declaration of Conformity.......................... 15 Accessories ................................16 Schaeffler BA 69 | 3... -
Page 4: About The Manual
Unauthorised modifications to or improper use of the product are not permit- ted. Schaeffler accepts no liability in these cases. The lubricator CONCEPT1 is certified in accordance with the ATEX directive and with IECEx. Changes to the product or the use of accessories that are not certi- fied in accordance with this directive or standard will invalidate this certifica- tion. -
Page 5: General Safety Regulations
▸ If external lubricants are used, observe the necessary marking of safety instructions. If the CONCEPT1 lubricator is filled by the customer and filling is not carried out correctly, or lubricants are used that have not been approved by Schaeffler... -
Page 6: Product Description
3|Product description 3 Product description | 3 q1 CONCEPT1 q2 CONCEPT1 components 001AAC0F Drive unit Scale Cover Housing Pressure chamber Piston Lubricant Outlet 6 | BA 69 Schaeffler... -
Page 7: Commissioning
▸ Activate the lubricator by setting the dispensing time. Use a screwdriver or coin to set the dispensing time on the drive unit in accordance with the data in the tables u12|e3 u12|e4. q5 Setting the dispensing time 001AAE51 Schaeffler BA 69 | 7... -
Page 8: Initial Filling With Grease
When the lubricator is completely full, stop the filling process immediately and do not increase the pressure any further. ▸ Press the grease into the lubricator until the piston has been completely pushed back, ensuring that there are no air pockets in the lubricant. 8 | BA 69 Schaeffler... - Page 9 1,5 Nm − 2 Nm 001AAC4F ▸ Align the “0” marking on the scale with the arrow head of the drive unit and press the scale on by hand u10|q13. ▸ Press the cover on by hand. Schaeffler BA 69 | 9...
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Page 10: Initial Filling With Oil
001AAF1B ▸ With the aid of a funnel, fill with oil up to the lower edge of the outlet open- ing. q16 Filling with oil 001AAF2B ▸ Insert the yellow check valve plug. 10 | BA 69 Schaeffler... - Page 11 Commissioning|4 q17 Inserting the check valve plug 001AAF3B ▸ Mount the drive unit, scale and cover, and mark the label: as for initial filling with grease, from u9|q11. Schaeffler BA 69 | 11...
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Page 12: Operation
This period is dependent on the set dispensing time and the ambient temperature. At an ambient temperature of +20 °C and a set dispensing time of 12 months, for example, the start-up time will be one week. At –20 °C, the start-up time is doubled. 12 | BA 69 Schaeffler... -
Page 13: Refilling With Grease Or Oil
• Calculating the recommended dispensing setting: – https://greaseapp.com/app • Lubricant safety data sheets: – https://www.schaeffler.de/sds • Lubricant technical data sheets: – https://www.schaeffler.de/std/1F42 If there is any uncertainty regarding whether a lubricant is suitable for the lubricator, please consult Schaeffler: support.is@schaeffler.com Schaeffler BA 69 | 13... -
Page 14: Disposal
Risk of explosion a) Never expose the drive unit to naked flames or excessive heat. Disposal must be carried out in accordance with locally applicable regulations. q18 Disposing of the CONCEPT1 lubricator EWC Code: 16 06 04 EWC Code: 20 01 39... -
Page 15: Technical Data
3 a (years) from date of production Storage temperature +15 °C to +25 °C Mass (unfilled) 60 cm³ ≈ 65 g 125 cm³ ≈ 80 g Mass (filled) 60 cm³ ≈ 115 g 125 cm³ ≈ 190 g 7.1 Declaration of Conformity | q19 EU Declaration of Conformity 00172A13 Schaeffler BA 69 | 15... -
Page 16: Accessories
ARCALUB-C1.NIPPLE-G3/8‑G1/4 095285792-0000-10 ARCALUB-C1.NIPPLE-G1/8‑G1/4 095285784-0000-10 ARCALUB-C1.NIPPLE-G1/4‑G1/4 = M6 095286071-0000-10 ARCALUB-C1.NIPPLE-M6‑G1/4 = M8 095286080-0000-10 ARCALUB-C1.NIPPLE-M8‑G1/4 = M8×1 095301585-0000-10 ARCALUB-C1.NIPPLE-M8X1‑G1/4 = M10 095286101-0000-10 ARCALUB-C1.NIPPLE-M10‑G1/4 = M10×1 095286721-0000-10 ARCALUB-C1.NIPPLE-M10X1‑G1/4 = M12 095286730-0000-10 ARCALUB-C1.NIPPLE-M12‑G1/4 = M12×1,5 095286748-0000-10 ARCALUB-C1.NIPPLE-M12X1,5‑G1/4 = UNF 095286756-0000-10 ARCALUB-C1.NIPPLE-UNF1/4-G1/4 16 | BA 69 Schaeffler... - Page 17 095285385-0000-10 ARCALUB-C1.CLAMP-MAGNET 095287515-0000-10 ARCALUB-C1.CONNECT-OIL-VALVE-G1/4 D×L = 25 mm×45 mm 095285334-0000-10 ARCALUB-C1.BRUSH-25MM-G1/4-G L = 40 mm 095285342-0000-10 31,5 ARCALUB-C1.BRUSH-40MM-G1/4-G L = 70 mm 095285350-0000-10 ARCALUB-C1.BRUSH-70MM-G1/4-G L = 100 mm 095285369-0000-10 ARCALUB-C1.BRUSH-100MM-G1/4-G 095285768-0000-10 ARCALUB-C1.MOUNT-SUPPORT‑R1/4 L = 105 mm 095285717-0000-10 ARCALUB-C1.COVER L = 75 mm 095285741-0000-10 ARCALUB-C1.FIXING-ANGLE Schaeffler BA 69 | 17...
- Page 18 ARCALUB-C1. FIXING-SCREW-G1/2-R1/4 L = 84 mm 097880906-0000-10 ARCALUB-C1.FIXING-ANGLE-LONG L = 25 mm 097880884-0000-10 ARCALUB-C1.CONNECT-25-G1/4-IA L = 60 mm 097880892-0000-10 ARCALUB-C1.CONNECT-60-G1/4-IA 095248196-0000-10 ARCALUB-C1.NIPPLE-REFILL-R1/4 095248170-0000-10 ARCALUB-C1.NIPPLE-REFILL‑G1/4 M10 1 095248161-0000-10 ARCALUB-C1.NIPPLE-REFILL-GREASE- R1/4 095248137-0000-10 ARCALUB-C1.NIPPLE-REFILL-GREASE- R3/8 095285326-0000-10 ARCALUB-C1.ADAPTER-TWIN 095287043-0000-10 ARCALUB-C1.SEAL-CAP 095286780-0000-10 ARCALUB-C1.PLUG-OIL‑VALVE 095286802-0000-10 11,6 ARCALUB-C1.SEAL 18 | BA 69 Schaeffler...
- Page 19 13,5 e8 Description of accessories Connecting piece, 45° Connecting piece, 90° Connecting piece, between fill nozzle of drum pump and filling adapter #26 (not required for Schaeffler drum pumps) Hose connector part, rotatable Connecting nipple Reducing nipple Extension Hose connector part, for hose Ø 8 mm Hose connector part, for hose Ø...
- Page 20 Schaeffler Technologies AG & Co. KG All information has been carefully compiled and Georg-Schäfer-Straße 30 checked by us, but we cannot guarantee complete accuracy. We reserve the right to make corrections. 97421 Schweinfurt Therefore, please always check whether more Germany up-to-date or amended information is available.
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