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stellar labs 3315 Owner's Manual

Telescopic crane
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Model 3315
Telescopic Crane
Owner's Manual
Installation • Assembly Drawings • Parts
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
Rev 1
www.stellarindustries.com
© 2023 Stellar Industries, Inc.
PN 89643

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  • Page 1 Model 3315 Telescopic Crane Owner’s Manual Installation • Assembly Drawings • Parts Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street...

  • Page 2: P65 Warning / Warranty Info / Cold Weather Notice

    Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com www.stellarindustries.com Page ii | Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 ®...

  • Page 3: Table Of Contents

    Extension Cylinder Assembly - PN 69817 ......................45 Extension Cylinder Assembly (1 Hyd/1 Manual) - PN 69911 ..................46 Cable & Hook Assembly - PN 69978 ........................47 5-Function Radio Transmitter Assembly - PN 67894 ....................48 Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 | Page iii ®...

  • Page 4: Introduction

    800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page iv | Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 ®...

  • Page 5: Chapter 1 - Specifications

    (7.6 lpm @ 179 bar) PTO & Pump: 3 gpm @ 2,600 psi (11.4 lpm @ 179 bar) *Subject to change without notifcation. **Subject to change without notification. Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 | Page 1 ®...

  • Page 6: Capacity Chart - Decal Pn 70304

    3.1 m 3.7 m 4.3 m 4.9 m 0.6 m 1.2 m 1.8 m 2.4 m 0’ 7’ 11’ 15’ 2.13m 3.35m 4.57m PN 70304 - Rev A Page 2 | Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 ®...

  • Page 7: Dimensional Drawing 1

    Page: 3 of 4 Dimensional Drawing 1 3'6" 1.07m 2'10" 0.86m 2'1" 0.64m 17'9" 5.41m 13'10" 4.22m 9'10" 1'7" 11in 0.48m 0.27m 7'8" 2.34m 11'8" 3.56m 15'8" 4.78m Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 | Page 3 ®...

  • Page 8: Dimensional Drawing 2

    Specifications Sheet Page: 4 of 4 Dimensional Drawing 2 47.20in 3.93ft 34.63in 2.89ft 23.29in 16.50in 1.94ft 1.38ft 31.15in 2.60ft 11.73in .98ft 15.75in 21.00in 1.31ft 1.75ft 92.11in 7.68ft 108.85in 9.07ft Page 4 | Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 ®...

  • Page 9: Chapter 2 - Installation

    Chapter 2 - Installation General Installation This chapter is designed to serve as a general guide for the installation of a Stellar 3315 Crane on a Stellar Service Body. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application.

  • Page 10: Torque Data Chart

    “Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts. Page 6 | Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 ®...

  • Page 11: Installation Overview

    Installation Overview 1. Determine that the mounting location for the 3315 is at least 18” x 15” (45.7 x 38.1 cm). 2. Use the detail below to drill .938” diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean.

  • Page 12: Control Kit (12V Cdt Non-Boost) - Pn 69983

    EXTENSION EXTENSION EXTEND RETRACT WINCH WINCH DOWN MAIN MAIN DOWN PROPORTIONAL VALVE ROD END BASE END Page 8 | Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 ®...

  • Page 13: Control Kit (Cradle Cdt Non-Boost) - Pn 69985

    EXTENSION EXTENSION EXTEND RETRACT WINCH WINCH DOWN MAIN MAIN DOWN PROPORTIONAL VALVE ROD END BASE END Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 | Page 9 ®...

  • Page 14: Control Kit (V2 Cradle 12V) - Pn 70022

    Page 10 | Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 ®...

  • Page 15: Control Kit (V2 Cradle) - Pn 70023

    Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 | Page 11 ®...

  • Page 16: Wiring Diagram (Electrical Version)

    NOTE: POWER SOURCE FOR SWITCH MINIMUM WIRE POWER RADIO REMOTE 10 AMP SIZE - 2 GA CAB OR CRANE COMPARTMENT Page 12 | Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 ®...
  • Page 17 This page left intentionally blank. Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 | Page 13 ®...

  • Page 18: Hydraulic Kit (V2 12V Cdt) - Pn 70005

    Hydraulic Kit (V2 12V CDT) - PN 70005 NOTE: USE 32" OF HOSE PROTECTOR P/N 4043 OVER THE ROTATION HOSES NOTE: USE 12" OF HOSE PROTECTOR P/N 4043 OVER THE 2 WINCH HOSES Page 14 | Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 ®...

  • Page 19: Hydraulic Kit (V2 12V Cdt) - Pn 70005 Parts List

    FTG 6-6 MFS-MAORB 90 39780 GAUGE OIL LF 2.5 0-5000 CBM SAE D1190 FTG 4-6 MFS-MAORB 45 55833 FTG 10-4 MORB-FORB STRAIGHT REDUCER REV. D NOTES: HARDWARE KIT: 115664 Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 | Page 15 ®...

  • Page 20: Hydraulic Kit - Pn 70006

    Hydraulic Kit - PN 70006 NOTE: USE 32" OF HOSE PROTECTOR P/N 4043 OVER THE ROTATION HOSES NOTE: USE 12" OF HOSE PROTECTOR P/N 4043 OVER THE 2 WINCH HOSES Page 16 | Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 ®...

  • Page 21: Hydraulic Kit - Pn 70006 Parts List

    FTG 6-6 MFS-MAORB 45 39780 GAUGE OIL LF 2.5” 0-5000 CBM 32302 FTG 4-4 MFS-MFS SWIVEL STRAIGHT 12171 FTG 6-6 MFS-MFS SWIVEL STRAIGHT REV. D NOTE: HARDWARE KIT: 115665. Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 | Page 17 ®...

  • Page 22: Hydraulic Kit - Pn 70018

    Hydraulic Kit - PN 70018 NOTE: USE 32" OF HOSE PROTECTOR P/N 4043 OVER THE ROTATION HOSES NOTE: USE 12" OF HOSE PROTECTOR P/N 4043 OVER THE 2 WINCH HOSES Page 18 | Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 ®...

  • Page 23: Hydraulic Kit - Pn 70018 Parts List

    32302 FTG 4-4 MFS-MFS SWIVEL STRAIGHT 12171 FTG 6-6 MFS-MFS SWIVEL STRAIGHT 26196 VALVE FLW CTRL/PR FRCA-XAN-ECI-3GPM 0279 FTG 6-6 MFS-MORB STRAIGHT REV. D NOTE: HARDWARE KIT: 115667. Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 | Page 19 ®...

  • Page 24: Hydraulic Kit - Pn 70019

    Hydraulic Kit - PN 70019 NOTE: USE 32" OF HOSE PROTECTOR P/N 4043 OVER THE ROTATION HOSES NOTE: USE 12" OF HOSE PROTECTOR P/N 4043 OVER THE 2 WINCH HOSES Page 20 | Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 ®...

  • Page 25: Hydraulic Kit - Pn 70019

    FTG 4-6 MFS-MORB STRAIGHT C0338 FTG 6-6 MFS-MAORB 90 39780 GAUGE OIL LF 2.5 0-5000 CBM SAE 55833 FTG 10-4 MORB-FORB STRAIGHT REDUCER REV. D NOTE: HARDWARE KIT: 115666. Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 | Page 21 ®...

  • Page 26: Valve Bank - Pn 50591

    25377 VALVE SOLND 3 POS 4 WAY TAND G02571 22 FT-LBS 25378 VALVE SOLND 3 POS 4 WAY OPEN G02591 22 FT-LBS 25379 SEAL KIT 25377/25378 55126 COIL 12VDC DUETSCH CCP012H 3 FT-LBS Page 22 | Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 ®...

  • Page 27: Valve Bank - Pn 72666

    25378 VALVE SOLND 3 POS 4 WAY OPEN G02591 1 22 FT LBS 25379 SEAL KIT 25377/25378 44532 COIL 12VDC DUETSCH CAP012H 3 FT LBS 55126 COIL 12VDC DUETSCH CCP012H 3 FT LBS Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 | Page 23 ®...

  • Page 28: Hydraulic Installation

    4. Fill system with hydraulic oil (See Stellar® Lubrication Recommendations for fluid details). 3/8” Line 1/4” Line Stabilizer Functions Stabilizer Functions Typical Stabilizer Valve with Power Beyond Capabilities Page 24 | Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 ®...

  • Page 29: Hydraulic System

    Hydraulic System Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 | Page 25 ®...

  • Page 30: Face Seal/O-Ring Size Chart

    Face Seal (A) O-ring Boss (B) Size Size Stellar Stellar ® ® 1/4” C2027 D1245 3/8” C2028 D1246 1/2” C2029 D1247 5/8” 32223 D1248 3/4” D1244 D1249 1” D1250 Page 26 | Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 ®...

  • Page 31: Stability Procedure

    Note: The radio can only be put into stability mode five times. After that, the radio would have to be returned to Stellar to be reprogrammed to allow additional stability testing. All other radio functions will work properly even if stability mode is not available. Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 | Page 27 ®...

  • Page 32: Crane Load Level Indicator

    This level should be installed in the isolated crane compartment of the body. If level indicator is missing or damaged, please contact Stellar Customer Support for a replacement. PN 76483 Page 28 | Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 ®...

  • Page 33: Decal Placement - Pn 70303

    Main Boom (Both Sides) 55129 DECAL IDENTIFICATION 3315 Main Boom (Both Sides) 70304 DECAL CAPACITY 3315 Main Boom and Crane Compartment *Not Shown **Not used on 3315 Crane Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 | Page 29 ®...
  • Page 34 This page left intentionally blank. Page 30 | Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 ®...

  • Page 35: Chapter 3 - Assembly Drawings

    FTG 2-2 FP-FP COUPLER STRAIGHT BRASS 21151 GASKET MOTOR 008-10056-1 GASKET SHOWN AS REFERENCE D0240 SHOWN AS REFERENCE (INCLUDED WITH GEAR BEARING) NOT SHOWN: TRIM EDGE C4759 (3FT) Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 | Page 31 ®...

  • Page 36: Gear Bearing - Pn 16653

    Gear Bearing - PN 16653 GEAR PRODUCTS 62488 WORM 3315/4420/5520 GEAR PROD 170-10058-1 KINEMATICS 67866 BEARING AND SEAL KIT 9IN/4IN/17IN KINEMTICS 102101 WORM 9IN CAST BASE KINEMATICS Page 32 | Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 ®...

  • Page 37: Mast Assembly (Cdt Version) - Pn 69785

    CAP SCR 0.31-18X4.00 HHGR5 20362 BUSHING BPC16DXR08 1.00X.50 19511 WINCH 1600 3315 CRANE 66838 CAP SCR 0.63-11X2.50 HHGR8 W/RED PATCH 85930 STRAP VALVE RETAINING Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 | Page 33 ® RADIO RECEIVER RUBBER MOUNT 64977...

  • Page 38: Mast Assembly (Non-Cdt Version) - Pn 70072

    0340 WASHER 0.25 USS FLAT ZINC 24139 CAP SCR 0.31-18X3.75 HHGR5 50591 VB 4 SECT ELECT ON/OFF STERLING4GPM 0333 NUT 0.25-20 HHGR5 NYLOC 0332 CAP SCR 0.25-20X1.75 HHGR5 Page 34 | Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 ®...

  • Page 39: Power Unit Assembly (Electric Version Only) - Pn 57939

    NUT 0.31-18 HHGR5 NYLOC 56673 NUT 0.38-16 HHGR8 NYLOC C6353 WASHER 0.38 SAE FLAT YELLOW GR8 16962 CAP SCR 0.38-16X1.50 HHGR8 0479 CAP SCR 0.25-20X0.75 HHGR5 NOTES: SOLENOID 12V 24956 Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 | Page 35 ®...

  • Page 40: Main Boom Assembly (Cdt Version) - Pn 69786

    Main Boom Assembly (CDT Version) - PN 69786 18 19 27 17 NOTE: INCLINOMETER MOUNTS INSIDE THE BOOM. VIEW SHOWS POSITION OF INCLINOMETER Page 36 | Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 ®...

  • Page 41: Main Boom Assembly (Cdt Version) - Pn 69786 Parts List

    C1592 ZERK 1/8 NPT STRAIGHT C0078 CLAMP 0.38 BLK VINYL 0479 CAP SCR 0.25-20X0.75 HHGR5 0521 WASHER 0.25 LOCK REV. H NOTE: HARDWARE KITS: 115288, 97629, 115649, 115651 Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 | Page 37 ®...

  • Page 42: Cylinder Asm 3315 Inner Cdt - Pn 69980

    Cylinder Asm 3315 Inner CDT - PN 69980 CYLINDER SERIAL NUMBER LOCATION NOTES: C-BALANCE VALVE: 9803 PRESSURE REDUCING VALVE: 35454 CYLINDER SEAL KIT: 79123 BASE END BUSHINGS: 0068 ROD END BUSHINGS: 0249 BUSHINGS INCLUDED IN 69981 PN 69980 ITEM PART...

  • Page 43: Main Boom Assembly (Non-Cdt Version) - Pn 70080

    WASHER 0.31 SAE FLAT YELLOW GR8 70213 CAP SCR 0.38-16X7.50 HHGR5 9843 CAP SCR 0.38-16X0.75 HHGR8 C6353 WASHER 0.38 SAE FLAT YELLOW GR8 0249 BUSHING BPC20DXR20 1.25X1.25 0335 CAP SCR 0.38-16X1.25 HHGR5 & Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 | Page 39 ®...

  • Page 44: Extension Boom Assembly - Pn 69787

    Extension Boom Assembly - PN 69787 DETAIL A SCALE 1 : 8 Page 40 | Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 ®...

  • Page 45: Extension Boom Assembly - Pn 69787 Parts List

    CYLINDER EXT ASM 3315 1.5/1.5 17007 PIN HITCH 0.75X4.00 19996CR PIN TEAR DROP .75X2.88 ZC 16363 SHEAVE 3515 5.50 DIA .25R/1.94THK REV. C NOTES: HARDWARE KITS: 115651, 115653. Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 | Page 41 ®...

  • Page 46: Extension Boom Assembly (1 Hyd/1 Manual) - Pn 69902

    Extension Boom Assembly (1 Hyd/1 Manual) - PN 69902 DETAIL A SCALE 1 : 8 Page 42 | Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 ®...

  • Page 47: Ext. Boom Assembly (1 Hyd/1 Manual) - Pn 69902 Parts List

    CYLINDER EXT ASM 3315 1.5/1.5 17007 PIN HITCH 0.75X4.00 19996CR PIN TEAR DROP .75X2.88 ZC 16363 SHEAVE 3515 5.50 DIA .25R/1.94THK REV. C NOTES: HARDWARE KITS: 115651, 115653. Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 | Page 43 ®...

  • Page 48: Main Cylinder Assembly - Pn 70081

    C4922 FTG 4-6 MFS-MORB STRAIGHT C4961 FTG 6 MORB PLUG HOLLOW HEX 3861 FTG 6-6 MAORB-FORB 90 70491 SWITCH PRES OVERLD CF-11C-2300R/WD REV. A NOTE: HARDWARE KIT: 115672 Page 44 | Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 ®...

  • Page 49: Extension Cylinder Assembly - Pn 69817

    TUBE ASM 0.25X66.88 EXT CYL 3315 PLACE CLAMP TOWARD CENTER OF 69955 AND INCLUDE BOTH 69955 AND 69954 C-BALANCE VALVE 9803 C-BALANCE VALVE 9803 CYLINDER SEAL KIT 79124 CYLINDER SEAL KIT 79124 Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 | Page 45 ®...

  • Page 50: Extension Cylinder Assembly (1 Hyd/1 Manual) - Pn 69911

    CYLINDER SEAL KIT 79126 PN 69911 69953 CYLINDER 1.50X48.00 3315 MANUAL 14115 MANIFOLD ASM 6620 EXT CBBD-LJN-XVN 11882 CAP SCR 0.38-16X1.75 SH ZC 14601 CAP SCR 0.38-16X2.25 SH ZC Page 46 | Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 ®...

  • Page 51: Cable & Hook Assembly - Pn 69978

    NUT 0.38-16 HHGR5 NYLOC 5468 NUT 0.50-13 HHGR8 NYLOC 17006 WIRE ROPE 1/4 7X19 GAC 65FT 72514 COLLAR 0.44X0.75X1.25 ZINC COATED 16607PC SPACER 3315 SNATCH BLOCK 0375 MACHY WASHER 0.75ID 14GA Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 | Page 47 ®...

  • Page 52: 5-Function Radio Transmitter Assembly - Pn 67894

    DECAL CONTROL HANDLE 5 FCTN 38475 SCREW 4MMX12MM PHMS PH 36156 SCREW 4MMX14MM PHMS PH 29460 SCREW 3MMX35MM PHMS PH 50932 CONTROL HANDLE GRIP LESS TRIGGER HET H2 Page 48 | Stellar 3315 Telescopic Crane Owner’s Manual PN: 89643 ®...
  • Page 54 Subject to Change without Notification. © 2021 Stellar Industries, Inc.

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