stellar labs 3315 Owner's Manual
Telescopic crane
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- Owner's manual (74 pages) ,
- Owner's manual (54 pages) ,
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3315
odel
T
c
elescopic
rane
o
' M
wners
anual
installation • assembly drawings • parts
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
www.stellarindustries.com
© 2012 Stellar Industries, Inc.
Last Revision: 09/06/12
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Table of Contents
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Summary of Contents for stellar labs 3315
- Page 1 3315 odel elescopic rane ’ M wners anual installation • assembly drawings • parts Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 Subject to Change without Notification. www.stellarindustries.com © 2012 Stellar Industries, Inc.
- Page 2 3315 Manual Revisions Date of Revision Section Revised Description of Revision...
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Page 3: Table Of Contents
Table of Contents Table of Contents Chapter 1 - Specifications ....................1 Capacity Chart - Decal PN 20424 ................2 Chapter 2 - Installation......................3 Installation Overview......................4 Control Kit (Electrical Version) - PN 44737..............5 Control Kit (Hydraulic Version) - PN 44739 ..............6 Control Kit (Electrical Version Cradle A2B) - PN 48112..........7 Control Kit (Hydraulic Version Cradle A2B) - PN 48113 ..........8 Control Kit (CDT™... - Page 4 3315 Owner’s Manual...
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Page 5: Chapter 1 - Specifications
Specifications Chapter 1 - Specifications Model 3315 Crane SPECIFICATION SHEET Crane Rating: 11,500 ft-lb (1.59 ton-meters) Standard Boom Length: 7’ (2.13 m) from CL of Crane Boom Extension: 1st stage: Hydraulic 48" (121.9 cm) 2nd stage: Manual 48" (121.9 cm) Maximum Horizontal Reach: 15’... -
Page 6: Capacity Chart - Decal Pn 20424
3315 Owner’s Manual Capacity Chart - Decal PN 20424 3200 Reach in Feet/Meters 1450 Capacity in Pounds/Kilograms 16’9” 2925 6.02 1325 1500 15’ 4.57 3200 1450 3200 1050 1450 12’ 2025 3.66 3200 1425 3200 1450 9’ 1450 2.74 3125... -
Page 7: Chapter 2 - Installation
According to Federal Law (49 cfr part 571), general guide for the installation of a Stellar each final-stage manufacturer shall 3315 Telescopic Crane on a Stellar Service complete the vehicle in such a manner that Body. Each installation is considered unique... -
Page 8: Installation Overview
Installation Overview 1. Determine that the mounting location for the 3315 crane is at least 18” x 15” (45.7 x 38.1 cm). 2. Use the detail below to drill .938” diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean. -
Page 9: Control Kit (Electrical Version) - Pn 44737
Installation Control Kit (Electrical Version) - PN 44737 PN 44737... -
Page 10: Control Kit (Hydraulic Version) - Pn 44739
3315 Owner’s Manual Control Kit (Hydraulic Version) - PN 44739 PN 44739... -
Page 11: Control Kit (Electrical Version Cradle A2B) - Pn 48112
Installation Control Kit (Electrical Version Cradle A2B) - PN 48112 PN 48112... -
Page 12: Control Kit (Hydraulic Version Cradle A2B) - Pn 48113
3315 Owner’s Manual Control Kit (Hydraulic Version Cradle A2B) - PN 48113 PN 48113... -
Page 13: Control Kit (Cdt™ Version) - Pn 60235
Installation Control Kit (CDT™ Version) - PN 60235 PN 60235... -
Page 14: Wiring Diagram (Electrical Version)
3315 Owner’s Manual Wiring Diagram (Electrical Version) FUSE 200 AMP MASTER SWITCH 200 AMP (STELLAR SUPPLIED) (NOT SUPPLIED) TRUCK BATTERY UNDERHOOD CRANE CRANE HARNESS START MOTOR SOLENOID FUSE 200 AMP OPT1 (STELLAR SUPPLIED) Torque Spec OPT2 Large Nuts: 35 in-lbs... -
Page 15: Hydraulic Kit (Electrical Version) - Pn 20433
Installation Hydraulic Kit (Electrical Version) - PN 20433 11 20 18,22,19 PN 20433 C4922 D1190 3338 C5908 21160 1ref D1291 21159 1ref C1111 21161 1ref 21158 1ref 6691 15032 1ref 6397 11991 1ref 21157 1ref 3ref 21156 1ref 9803 3ref C4961 25006 1ref... -
Page 16: Hydraulic Kit (Hydraulic Version) - Pn 23181
3315 Owner’s Manual Hydraulic Kit (Hydraulic Version) - PN 23181 20 21 18,22,19 PN 23181 3ref C4961 C2345 3861 49314 C0338 C4922 0279 26196 12171 D1291 23182 1ref 12172 21159 1ref D1190 23183 1ref C5908 21158 1ref 3338 15032 1ref... -
Page 17: Hydraulic Kit (Proportional Version) - Pn 50604
Installation Hydraulic Kit (Proportional Version) - PN 50604 PN 50604... -
Page 18: Hydraulic Kit (Cdt™ Version) - Pn 60234
3315 Owner’s Manual Hydraulic Kit (CDT™ Version) - PN 60234 PN 60234... -
Page 19: Valve Bank (Standard Hydraulic Version) - Pn 50591
Installation Valve Bank (Standard Hydraulic Version) - PN 50591 HYDRAULIC SCHEMATIC PN 50591 25376 SEAL KIT 25375 25377 VALVE SOLND 3 POS 4 WAY TAND G02571 25378 VALVE SOLND 3 POS 4 WAY OPEN G02591 1 25379 SEAL KIT 25377/25378 55126 COIL 12VDC DUETSCH CCP012H... -
Page 20: Valve Bank (Proportional Version) - Pn 50592
3315 Owner’s Manual Valve Bank (Proportional Version) - PN 50592 HYDRAULIC SCHEMATIC PN 50592 25367 RELIEF VALVE 24685/24690 25368 SEAL KIT 25367 25381 VALVE FLW CTRL PRP/JP04C3150N 0-4 25369 SEAL KIT 24960/25381 25371 VALVE SOLND 3 POS 4 WAY TAND G04571... -
Page 21: Hydraulic Installation
Installation Hydraulic Installation 1. After mounting, locate the pressure and return lines. Note: Pressure line is 3/8” hose; Return line is 1/2” hose. Hoses are terminated using swivel fittings. 2. Install hydraulic lines per diagram below. Note: Stabilizerger valve supplies oil to crane using the Power Beyond feature. -
Page 22: Hydraulic System
3315 Owner’s Manual Hydraulic System... -
Page 23: Stability Procedure
2. Set stabilizers so that they make contact with firm, level footings. 3. Operate the crane under partial load to assure operator proficiency and proper machine function. 3315 Stability Data Max Horizontal Reach: 180” (From the center of rotation to boom tip) Stability Test Weight: 875 lbs. -
Page 24: Stability Capacity Chart
3315 Owner’s Manual Stability Capacity Chart STABILITY CAPACITY CHART For a decal version of this capacity chart, please contact Stellar Customer Service at (800) 321-3741... -
Page 25: Decal Kit Placement - Pn 21162
C0568 DECAL-DIESEL C4545 DECAL-ELECTROCUTION 5x13 12452 DECAL MANUAL EXT 20424 DECAL CAPACITY C5911 DECAL-STELLAR 2x4.5 55129 DECAL 3315 IDENTIFICATION C5910 DECAL-STELLAR 4x9.5 55128 DECAL STELLAR LOGO 2.75 X 7.75 ITEM PART No. DESCRIPTION ITEM PART No. DESCRIPTION **THESE DECALS NOT INCLUDED WITH THE DECAL KIT... - Page 26 3315 Owner’s Manual...
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Page 27: Chapter 3 - Assembly Drawings
Assembly Drawings Chapter 3 - Assembly Drawings Base Assembly - PN 19998 PN 19998 16653 BEARING SWING DRIVE CAST D1307 CAP SCR 0.50-13X1.25 SH 18948 CAP SCR 0.88-9 X .63 PLASTIC 0479 CAP SCR 0.25-20X0.75 HHGR5 D0240 FTG ELL 0.13 CPRSN TUBE TO NPT D1345 FTG CPRSN 0.12NPT/0.25 TUBE 21151... -
Page 28: Base Assembly (315 Degree Rotation) - Pn 29336
D1307 CAP SCR 0.50-13X1.25 SH 18948 CAP SCR 0.88-9 X .63 PLASTIC 0479 CAP SCR 0.25-20X0.75 HHGR5 D0240 FTG ELL 0.13 CPRSN TUBE TO NPT D1345 FTG CPRSN 0.12NPT/0.25 TUBE 21151 GASKET MOTOR 008-10056-1 29337 STOP SLIDING 315 DEG 3315... -
Page 29: Mast Assembly - Pn 44647
WASHER 0.63 SAE FLAT YELLOW GR8 C1026 CAP SCR 0.63-11X2.50 HHGR8 ZY 21810 BUSHING GSI-2426-12 1.50X0.75 50591 VB 4 SECT ELECT ON/OFF STERLING4GPM 0489 CAP SCR 0.31-18X2.50 HHGR5 0437 CAP SCR 0.25-20X1.25 HHGR5 50599PC COVER 3315 HYD PROP H2 0479 CAP SCR 0.25-20X0.75 HHGR5... -
Page 30: Mast Assembly (Proportional Version) - Pn 50596
CAP SCR 0.63-11X2.50 HHGR8 ZY 21810 BUSHING GSI-2426-12 1.50X0.75 C0930 CAP SCR 0.31-18X3.00 HHGR5 0437 CAP SCR 0.25-20X1.25 HHGR5 50592 VB 4 SECT W/PROP STER4GPM DEUTSCH 0343 WASHER 0.31 USS FLAT ZINC 0479 CAP SCR 0.25-20X0.75 HHGR5 50599PC COVER 3315 HYD PROP H2... -
Page 31: Mast Assembly (Cdt™ Version) - Pn 60034
CAP SCR 0.63-11X2.50 HHGR8 ZY 21810 BUSHING GSI-2426-12 1.50X0.75 C0930 CAP SCR 0.31-18X3.00 HHGR5 50592 VB 4 SECT W/PROP STER4GPM DEUTSCH 0343 WASHER 0.31 USS FLAT ZINC 0479 CAP SCR 0.25-20X0.75 HHGR5 24391 CAP SCR 6MMX25MM HH 10.9(GR8) 50599PC COVER 3315 HYD PROP H2... -
Page 32: Power Unit Assembly (Electric Version Only) - Pn 20432
3315 Owner’s Manual Power Unit Assembly (Electric Version Only) - PN 20432 PN 20432... -
Page 33: Main Boom Assembly - Pn 20000
Main Boom Assembly - PN 20000 PN 20000 25676 CYLINDER ASM 3.00X19.88 25677 CYLINDER ASM 2.00X48.00 19496 WEAR PAD .88X1.38 RND 19497PC PLATE 1ST EXT 3315 WEAR PAD 19511 WINCH 1600 3315 CRANE C6353 WASHER 0.38 SAE FLAT YELLOW GR8 0067 BUSHING BPC-2426-24 1.50X1.50 &... -
Page 34: Main Boom Assembly (Cdt™ Version) - Pn 60039
PN 60039 60040 CYLINDER ASM 3315 CDT 25677 CYLINDER ASM 2.00X48.00 19496 WEAR PAD .88X1.38 RND 19497PC PLATE 1ST EXT 3315 WEAR PAD 19511 WINCH 1600 3315 CRANE 0067 BUSHING BPC-2426-24 1.50X1.50 & CAP SCR 0.38-16X0.75 HHGR8 (TRQ 33 9843... -
Page 35: Extension Boom Assembly - Pn 20001
Extension Boom Assembly - PN 20001 PN 20001 19457 WEAR PAD 0.16X1.38 RND 19496 WEAR PAD .88X1.38 RND 19497PC PLATE 1ST EXT 3315 WEAR PAD 5591 WASHER 0.31 SAE FLAT YELLOW GR8 0420 CAP SCR 0.31-18X0.75 HHGR5 0337 HOSE CLAMP LN 3160 PP 0220 CAP SCR 0.25-20 X 1.50 HHGR5... -
Page 36: Extension Boom Assembly (Optional) - Pn 36296
Extension Boom Assembly (Optional) - PN 36296 PN 36296 19457 WEAR PAD 0.16X1.38 RND 19496 WEAR PAD .88X1.38 RND 19497PC PLATE 1ST EXT 3315 WEAR PAD 5591 WASHER 0.31 SAE FLAT YELLOW GR8 0420 CAP SCR 0.31-18X0.75 HHGR5 0337 HOSE CLAMP LN 3160 PP 0220 CAP SCR 0.25-20 X 1.50 HHGR5... -
Page 37: Main Cylinder Assembly - Pn 25676
Cylinder Serial Tag Location CYLINDER BUSHINGS FOR REFERENCE ONLY PN 25676 19017 CYLINDER 3.00X19.88 0279 FTG ADAPT 6-F5OLO-S 13080 MANIFOLD SINGLE T11A 3500 PSI 19363 TUBE ASM 0.38X5.69 3315 15173 TUBE ASM 0.38X7.81 MAIN CYL 5520 0067 BUSHING BPC-2426-24 1.50X1.50... -
Page 38: Main Cylinder Assembly (Cdt™ Version) - Pn 60040
Valve C- SUN CBBD-LJN-3500 C4961 PLUG STR HOLLOW HEX 0.38 6-HP5ON Cylinder Serial Tag Location PN 60040 41910 MANIFOLD ASM MAIN CYL CDT 60233 TUBE ASM 0.38X6.06 3315 CDT YZ 0067 BUSHING BPC-2426-24 1.50X1.50 NOTE: CYLINDER BUSHINGS FOR REFERENCE ONLY... -
Page 39: Extension Cylinder Assembly - Pn 25677
Extension Cylinder Assembly - PN 25677 PN 25677 Cylinder Serial Tag Location... -
Page 40: Cable & Hook Assembly - Pn 20002
17006 WIRE ROPE 1/4 7X19 GAC 65FT 9263 PIN .38X3.00 QUICK RELEASE 25842 HOOK 3 TON SWIVEL CROSBY 1028618 27810 SPACER 3315 SNATCH BLOCK UHMW 33749 SCREW #10-24X1.75 SHGR8 ZINC 22 35264PC WEIGHT ANTI 2 BLOCK 37850 CONNECTOR QUICK LINK 0.13 C0949 CAP SCR 0.38-16X3.00 HHGR5... -
Page 41: Basket Cable & Hook Assembly (Optional) - Pn 41070
PN 41070 16494 SHEAVE 3515 5.25 DIA .25R/1.12 THK 0484 CAP SCR 0.31-18 X 0.50 HHGR5 27810 SPACER 3315 SNATCH BLOCK UHMW 16607PC SPACER 3315 SNATCH BLOCK 0504 CAP SCR 0.50-13X3.00 HHGR5 25842 HOOK 3 TON SWIVEL CROSBY 1028618 17006... -
Page 42: Radio Transmitter Assembly
3315 Owner’s Manual Radio Transmitter Assembly NOTE: 1) P/N'S 25999 & 24958 ARE OPTIONAL COVERS FOR THE SWITCHES AND TRIGGER 20088 CONTROL HANDLE HOUSING 4 FCTN HET 51830 CONTROL HANDLE FACE PLT 5 FCTN 24385 GUARD RADIO SWITCH 4 FCTN... -
Page 43: Chapter 4 - Replacement Parts
Replacement Parts Chapter 4 - Replacement Parts PART# DESCRIPTION D1204 HYDRAULIC SWING MOTOR 25375 RELIEF VALVE 25376 SEAL KIT - RELIEF VALVE 25377 SOLENOID VALVE TAND G04571 25378 SOLENOID VALVE OPEN G04591 25379 SEAL KIT - SOLENOID VALVE 55216 COIL - 12VDC 13080 MANIFOLD ASM - MAIN CYLINDER 9803 C-BALANCE VALVE... - Page 44 Limited Warranty Statement Stellar Industries, Inc. (Stellar) warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under proper use and maintenance. Products must be installed and operated in accordance with Stellar’s written instructions and capacities. This warranty shall cover the following: Stellar Cranes, Stellar Hooklift Hoists, Stellar Cable Hoists, Stellar Container Carriers, Stellar Service Trucks, and Stellar X-Tra-Lift Systems: Twelve (12) month warranty on parts from the date recorded by Stellar as the in-service date, not to extend beyond twenty-four (24) months from date...
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