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stellar labs 3315 Owner's Manual

Telescopic crane
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Model 3315
Telescopic Crane
Owner's Manual
Installation • Assembly Drawings • Parts
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
www.stellarindustries.com
© 2016 Stellar Industries, Inc.
Last Revision: 10/27/16

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  • Page 1 Model 3315 Telescopic Crane Owner’s Manual Installation • Assembly Drawings • Parts Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street...
  • Page 2 MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 http://www.stellarindustries.com/ip M O DE L NO . SER IA L N O. MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 Page ii | Stellar 3315 Telescopic Crane Owner’s Manual ®...

  • Page 3: Table Of Contents

    Extension Cylinder Assembly (1 Hyd/1 Manual) - PN 69911 ..........36 Cable & Hook Assembly - PN 69978 ..................37 CDT™ Radio Transmitter Assembly - PN 56647 ..............38 5-Function Radio Transmitter Assembly - PN 67894 ............. 39 Stellar 3315 Telescopic Crane Owner’s Manual | Page iii ®...

  • Page 4: Introduction

    For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page iv | Stellar 3315 Telescopic Crane Owner’s Manual ®...

  • Page 5: Chapter 1 - Specifications

    2 gpm @ 2,600 psi (7.6 lpm @ 179 bar) PTO & Pump: 3 gpm @ 2,600 psi (11.4 lpm @ 179 bar) *Subject to change without notifcation. **Subject to change without notification. Stellar 3315 Telescopic Crane Owner’s Manual | Page 1 ®...

  • Page 6: Capacity Chart - Decal Pn 70304

    350 kg 3.1 m 3.7 m 4.3 m 4.9 m 0.6 m 1.2 m 1.8 m 2.4 m 0’ 7’ 11’ 15’ 2.13m 3.35m 4.57m PN 70304 - Rev A Page 2 | Stellar 3315 Telescopic Crane Owner’s Manual ®...

  • Page 7: Dimensional Drawing 1

    Specifications Sheet Page: 3 of 4 Dimensional Drawing 1 3'6" 1.07m 2'10" 0.86m 2'1" 0.64m 17'9" 5.41m 13'10" 4.22m 9'10" 1'7" 11in 0.48m 0.27m 7'8" 2.34m 11'8" 3.56m 15'8" 4.78m Stellar 3315 Telescopic Crane Owner’s Manual | Page 3 ®...

  • Page 8: Dimensional Drawing 2

    Model 3315 Crane Specifications Sheet Page: 4 of 4 Dimensional Drawing 2 47.20in 3.93ft 34.63in 2.89ft 23.29in 16.50in 1.94ft 1.38ft 31.15in 2.60ft 11.73in .98ft 15.75in 21.00in 1.31ft 1.75ft 92.11in 7.68ft 108.85in 9.07ft Page 4 | Stellar 3315 Telescopic Crane Owner’s Manual ®...

  • Page 9: Chapter 2 - Installation

    Chapter 2 - Installation General Installation This chapter is designed to serve as a general guide for the installation of a Stellar 3315 Crane on a Stellar Service Body. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. If a question should arise during the installation process, please contact Stellar Customer Service at (800) 321 3741.

  • Page 10: Torque Data Chart

    “Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts. Page 6 | Stellar 3315 Telescopic Crane Owner’s Manual ®...

  • Page 11: Installation Overview

    Installation Overview 1. Determine that the mounting location for the 3315 is at least 18” x 15” (45.7 x 38.1 cm). 2. Use the detail below to drill .938” diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean.

  • Page 12: Control Kit (12V Cdt Non-Boost) - Pn 69983

    WINCH WINCH DOWN EXTENSION EXTENSION EXTEND RETRACT MAIN MAIN DOWN PROPORTIONAL VALVE Page 8 | Stellar 3315 Telescopic Crane Owner’s Manual ®...

  • Page 13: Control Kit (Cradle Cdt Non-Boost) - Pn 69985

    WINCH WINCH DOWN EXTENSION EXTENSION EXTEND RETRACT MAIN MAIN DOWN PROPORTIONAL VALVE Stellar 3315 Telescopic Crane Owner’s Manual | Page 9 ®...

  • Page 14: Control Kit (V2 Cradle 12V) - Pn 70022

    Page 10 | Stellar 3315 Telescopic Crane Owner’s Manual ®...

  • Page 15: Control Kit (V2 Cradle) - Pn 70023

    Stellar 3315 Telescopic Crane Owner’s Manual | Page 11 ®...

  • Page 16: Wiring Diagram (Electrical Version)

    NOTE: POWER SOURCE FOR SWITCH MINIMUM WIRE POWER RADIO REMOTE 10 AMP SIZE - 2 GA CAB OR CRANE COMPARTMENT Page 12 | Stellar 3315 Telescopic Crane Owner’s Manual ®...

  • Page 17: Hydraulic Kit (V2 12V Cdt) - Pn 70005

    NOTE: USE 32" OF HOSE PROTECTOR P/N 4043 OVER THE ROTATION HOSES NOTE: USE 12" OF HOSE PROTECTOR P/N 4043 OVER THE 2 WINCH HOSES PN 70005 V2 12V CDT 4043 Stellar 3315 Telescopic Crane Owner’s Manual | Page 13 ®...

  • Page 18: Hydraulic Kit - Pn 70006

    NOTE: USE 32" OF HOSE PROTECTOR P/N 4043 OVER THE ROTATION HOSES PN 70006 NOTE: USE 12" OF HOSE PROTECTOR P/N 4043 OVER THE 3 WINCH HOSES V2 CDT 4043 Page 14 | Stellar 3315 Telescopic Crane Owner’s Manual ®...

  • Page 19: Hydraulic Kit - Pn 70018

    Hydraulic Kit - PN 70018 NOTE: USE 32" OF HOSE PROTECTOR P/N 4043 OVER THE ROTATION HOSES NOTE: USE 12" OF HOSE PROTECTOR P/N 4043 OVER THE 3 WINCH HOSES PN 70018 4043 Stellar 3315 Telescopic Crane Owner’s Manual | Page 15 ®...

  • Page 20: Hydraulic Kit - Pn 70019

    NOTE: USE 32" OF HOSE PROTECTOR P/N 4043 OVER THE ROTATION HOSES NOTE: USE 12" OF HOSE PROTECTOR P/N 4043 OVER THE 2 WINCH HOSES PN 70019 V2 12V 4043 Page 16 | Stellar 3315 Telescopic Crane Owner’s Manual ®...

  • Page 21: Valve Bank - Pn 50591

    25377 VALVE SOLND 3 POS 4 WAY TAND G02571 22 FT-LBS 25378 VALVE SOLND 3 POS 4 WAY OPEN G02591 22 FT-LBS 25379 SEAL KIT 25377/25378 55126 COIL 12VDC DUETSCH CCP012H 3 FT-LBS Stellar 3315 Telescopic Crane Owner’s Manual | Page 17 ®...

  • Page 22: Valve Bank - Pn 72666

    25378 VALVE SOLND 3 POS 4 WAY OPEN G02591 1 22 FT LBS 25379 SEAL KIT 25377/25378 44532 COIL 12VDC DUETSCH CAP012H 3 FT LBS 55126 COIL 12VDC DUETSCH CCP012H 3 FT LBS Page 18 | Stellar 3315 Telescopic Crane Owner’s Manual ®...

  • Page 23: Hydraulic Installation

    4. Fill system with hydraulic oil (See Stellar® Lubrication Recommendations for fluid details). 3/8” Line 1/4” Line Stabilizer Functions Stabilizer Functions Typical Stabilizer Valve with Power Beyond Capabilities Stellar 3315 Telescopic Crane Owner’s Manual | Page 19 ®...

  • Page 24: Hydraulic System

    Hydraulic System Page 20 | Stellar 3315 Telescopic Crane Owner’s Manual ®...

  • Page 25: Face Seal/O-Ring Size Chart

    Fitting Face Seal (A) O-ring Boss (B) Size Size Stellar Stellar ® ® 1/4” C2027 D1245 3/8” C2028 D1246 1/2” C2029 D1247 5/8” 32223 D1248 3/4” D1244 D1249 1” D1250 Stellar 3315 Telescopic Crane Owner’s Manual | Page 21 ®...

  • Page 26: Stability Procedure

    Note: The radio can only be put into stability mode five times. After that, the radio would have to be returned to Stellar to be reprogrammed to allow additional stability testing. All other radio functions will work properly even if stability mode is not available. Page 22 | Stellar 3315 Telescopic Crane Owner’s Manual ®...

  • Page 27: Crane Load Level Indicator

    This level should be installed in the isolated crane compartment of the body. If level indicator is missing or damaged, please contact Stellar Customer Support for a replacement. PN 76483 Stellar 3315 Telescopic Crane Owner’s Manual | Page 23 ®...

  • Page 28: Decal Placement - Pn 70303

    24* C4545 DECAL DANGER ELECTROCUTION LARGE Four corners of the body/chassis 25* C5910 DECAL STELLAR 4x9.5 Suggested: Rear body/tailgate 26* C5911 DECAL STELLAR 2x4.5 Suggested: Side corners of body *Not Shown Page 24 | Stellar 3315 Telescopic Crane Owner’s Manual ®...

  • Page 29: Chapter 3 - Assembly Drawings

    56589 ZERK 1/8 NPT STRAIGHT LONG THREAD 22161 FTG 2-2 FP-FP COUPLER STRAIGHT BRASS 21151 GASKET MOTOR 008-10056-1 GASKET SHOWN AS REFERENCE D0240 SHOWN AS REFERENCE (INCLUDED WITH GEAR BEARING) Stellar 3315 Telescopic Crane Owner’s Manual | Page 25 ®...

  • Page 30: Gear Bearing - Pn 16653

    Gear Bearing - PN 16653 PN 16653 62488 WORM 3315/4420/5520 GEAR PROD 170-10058-1 Page 26 | Stellar 3315 Telescopic Crane Owner’s Manual ®...

  • Page 31: Mast Assembly (Cdt Version) - Pn 69785

    NUT 0.38-16 HHGR8 NYLOC C5902 WASHER 0.63 SAE FLAT YELLOW GR8 0491 CAP SCR 0.31-18X4.00 HHGR5 20362 BUSHING BPC16DXR08 1.00X.50 19511 WINCH 1600 3315 CRANE CAP SCR 0.63-11X2.50 HHGR8 W/RED 66838 PATCH Stellar 3315 Telescopic Crane Owner’s Manual | Page 27 ®...

  • Page 32: Mast Assembly (Non-Cdt Version) - Pn 70072

    66838 PATCH 0340 WASHER 0.25 USS FLAT ZINC 24139 CAP SCR 0.31-18X3.75 HHGR5 50591 VB 4 SECT ELECT ON/OFF STERLING4GPM 0333 NUT 0.25-20 HHGR5 NYLOC 0332 CAP SCR 0.25-20X1.75 HHGR5 Page 28 | Stellar 3315 Telescopic Crane Owner’s Manual ®...

  • Page 33: Power Unit Assembly (Electric Version Only) - Pn 57939

    CAP SCR 0.25-20X0.75 HHGR5 0342 NUT 0.31-18 HHGR5 NYLOC 56673 NUT 0.38-16 HHGR8 NYLOC 0343 WASHER 0.31 USS FLAT ZINC C6353 WASHER 0.38 SAE FLAT YELLOW GR8 0340 WASHER 0.25 USS FLAT ZINC Stellar 3315 Telescopic Crane Owner’s Manual | Page 29 ®...

  • Page 34: Main Boom Assembly (Cdt Version) - Pn 69786

    CAP SCR 0.38-16X1.25 HHGR5 19881PC PLATE ANGLE INDICATOR 3315 0347 NUT 0.38-16 HHGR5 NYLOC 70213 CAP SCR 0.38-16X7.50 HHGR5 19497 PLATE 1ST EXT 3315 WEAR PAD 70081 CYLINDER ASM 3315 INNER 18618 SCREW #6-32X1.00 PHMS PH 9320 PIN CAP 0.44X1.75X0.19 YZ 0068 BUSHING BPC16DXR24 1.00X1.50...

  • Page 35: Main Boom Assembly (Non-Cdt Version) - Pn 70080

    WASHER 0.31 SAE FLAT YELLOW GR8 70213 CAP SCR 0.38-16X7.50 HHGR5 9843 CAP SCR 0.38-16X0.75 HHGR8 C6353 WASHER 0.38 SAE FLAT YELLOW GR8 0249 BUSHING BPC20DXR20 1.25X1.25 0335 CAP SCR 0.38-16X1.25 HHGR5 & Stellar 3315 Telescopic Crane Owner’s Manual | Page 31 ®...

  • Page 36: Extension Boom Assembly - Pn 69787

    Extension Boom Assembly - PN 69787 PN 69787 19497PC PLATE 1ST EXT 3315 WEAR PAD 0420 CAP SCR 0.31-18X0.75 HHGR5 5591 WASHER 0.31 SAE FLAT YELLOW GR8 51903PC PLATE CRADDLE 6620/6628 27719 SPACER BOOM TIP 6620 UHMW 27710 SPRING ANTI 2 BLOCK CRADLE A2B 31132 CAP SCR #10-24X0.550 SH SS 18-8...

  • Page 37: Extension Boom Assembly (1 Hyd/1 Manual) - Pn 69902

    WASHER 0.38 SAE FLAT YELLOW GR8 16962 CAP SCR 0.38-16X1.50 HHGR8 69903 EXT BOOM 1ST 3315 1H1M 69907 EXT BOOM 2ND 3315 CRADLE A2B 1H1M 69911 CYLINDER ASM 3315 1H1M Stellar 3315 Telescopic Crane Owner’s Manual | Page 33 ®...

  • Page 38: Main Cylinder Assembly - Pn 70081

    BASE END BUSHINGS 0068 ROD END BUSHINGS 0249 BUSHINGS INCLUDED IN 69981 PN 70081 0279 FTG 6-6 MFS-MORB STRAIGHT 13080 MANIFOLD SINGLE T11A 3500 PSI 12158 TUBE ASM 0.38X8.88 MAIN CYL 6620 YZ Page 34 | Stellar 3315 Telescopic Crane Owner’s Manual ®...

  • Page 39: Extension Cylinder Assembly - Pn 69817

    TUBE ASM 0.25X66.88 EXT CYL 3315 PLACE CLAMP TOWARD CENTER OF 69955 AND INCLUDE BOTH 69955 AND 69954 C-BALANCE VALVE 9803 C-BALANCE VALVE 9803 CYLINDER SEAL KIT 79124 CYLINDER SEAL KIT 79124 Stellar 3315 Telescopic Crane Owner’s Manual | Page 35 ®...

  • Page 40: Extension Cylinder Assembly (1 Hyd/1 Manual) - Pn 69911

    CYLINDER SEAL KIT 79126 CYLINDER SEAL KIT 79126 PN 69911 69953 CYLINDER 1.50X48.00 3315 MANUAL 14115 MANIFOLD ASM 6620 EXT CBBD-LJN-XVN 11882 CAP SCR 0.38-16X1.75 SH ZC 14601 CAP SCR 0.38-16X2.25 SH ZC Page 36 | Stellar 3315 Telescopic Crane Owner’s Manual ®...

  • Page 41: Cable & Hook Assembly - Pn 69978

    NUT 0.38-16 HHGR5 NYLOC 5468 NUT 0.50-13 HHGR8 NYLOC 17006 WIRE ROPE 1/4 7X19 GAC 65FT 72514 COLLAR 0.44X0.75X1.25 ZINC COATED 16607PC SPACER 3315 SNATCH BLOCK 0375 MACHY WASHER 0.75ID 14GA Stellar 3315 Telescopic Crane Owner’s Manual | Page 37 ®...

  • Page 42: Cdt™ Radio Transmitter Assembly - Pn 56647

    CONTROL HANDLE FACE PLT W/LABEL 6 FCTN CDT 35447 CONTROL HANDLE GRIP W/TRIGGER HT H2 24958 RUBBER BOOT TRIGGER GUARD HET 22600 SWITCH TOGGLE HET RADIO 63019300 35441 BATTERY TUBE AA HETRONIC RADIO Page 38 | Stellar 3315 Telescopic Crane Owner’s Manual ®...

  • Page 43: 5-Function Radio Transmitter Assembly - Pn 67894

    SWITCH E STOP ASM HETRONIC RADIO 51831 DECAL CONTROL HANDLE 5 FCTN 38475 SCREW 4MMX12MM PHMS PH 36156 SCREW 4MMX14MM PHMS PH 29460 SCREW 3MMX35MM PHMS PH 50932 CONTROL HANDLE GRIP LESS TRIGGER HET H2 Stellar 3315 Telescopic Crane Owner’s Manual | Page 39 ®...
  • Page 44 Subject to Change without Notification. © 2016 Stellar Industries, Inc.

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