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- Page 1 Model 3200 Articulating Crane Owners’ Manual Installation • Assembly Drawings • Parts Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 Subject to Change without Notification. Rev 1 www.stellarindustries.com © 2023 Stellar Industries, Inc.
- Page 2 MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 http://www.stellarindustries.com/ip M ODE L NO . SERI AL NO. MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 Page ii | Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808...
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Page 3: Table Of Contents
Extension Boom Assembly - PN 18159 ....................34 Extension Boom Assembly - PN 18159 Parts List ..................35 Radio Remote - PN 88454 ........................36 Radio Remote - PN 88454 Parts List .....................37 Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808 | Page iii... -
Page 4: Introduction
800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page iv | Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808... -
Page 5: Chapter 1 - Specifications
Chapter 1 - Specifications Chapter Contents Specifications ......................... 2 Capacity Chart - Decal PN 4161 ..................3 Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808 | Page 1... -
Page 6: Specifications
LIFTING CAPACITIES: 2,900 LBS @ 14’ (1315 @ 4.27 2,200 LBS @ 17’ (1000 @ 5.18 POWER SUPPLY REQUIRED: PTO & PUMP (4.0 @ 2,800 PSI) (15.14 @ 193 Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808 | Page 2... -
Page 7: Capacity Chart - Decal Pn 4161
Capacity Chart - Decal PN 4161 Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808 | Page 3... - Page 8 Page 4 | Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808...
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Page 9: Chapter 2 - Installation
Mounting Kit - F550 2017 - PN 31040 Parts List ............11 Mounting Kit - Ram - PN 87375 ..................12 Mounting Kit - Ram - PN 87375 Parts List ..............13 Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808 | Page 5... -
Page 10: General Installation
General Installation This chapter is designed to serve as a general guide for the installation of a Stellar 3200 Crane on a Stellar Service Body. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. -
Page 11: Torque Data Chart
Note: “Lubricated” means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings. “Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts. Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808 | Page 7... -
Page 12: Mounting Kit - F550 2017 - Pn 87478
TYP 2 500 FT-LB TYP 2 SPACER PLATE: -NOT USED WHEN FACTORY FRAME REINFORCEMENT PRESENT -WHEN USED, TACK TO MOUNT WELDMENT TO HOLD IN PLACE 280 FT-LB TYP 12 Page 8 | Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808... -
Page 13: Mounting Kit - F550 2017 - Pn 87478 Parts List
CAP SCR 1.00-8X12.00 HHGR8 87569 CAP SCR 1.00-8X11.00 HHGR8 87570 PLATE SPACER 0.50X2.00X2.00 PC BLACK 112855 PLATE SPACER TIE DOWN 4500 F550-F600 REV. A NOTE: CRANE BASE SHOWN FOR REFERENCE. Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808 | Page 9... -
Page 14: Mounting Kit - F550 2017 - Pn 31040
Mounting Kit - F550 2017 - PN 31040 680 FT-LB TYP 4 280 FT-LB TYP 8 Page 10 | Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808... -
Page 15: Mounting Kit - F550 2017 - Pn 31040 Parts List
NUT 1.00-8 HHGR8 NYLOC 31038 TIE DOWN 4500 STRAIGHT FRAME PC BLACK 58681 CAP SCR 0.75-10X2.50 HHGR8 58192 SPACER INST KIT 3200/4500 NOTE: CRANE BASE SHOWN FOR REFERENCE. Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808 | Page 11... -
Page 16: Mounting Kit - Ram - Pn 87375
BOLT OR USE EXISTING HOLE TYP 8 IN SPACER. THE PLACEMENT CAN VARY DUE TO CROSS MEMBERS OR OTHER ITEMS ON THE FRAME. NEED 5TH BOLT ON RAM. Page 12 | Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808... -
Page 17: Mounting Kit - Ram - Pn 87375 Parts List
58681 CAP SCR 0.75-10X2.50 HHGR8 58192 SPACER INST KIT 3200/4500 48670 SPACER CRANE MNT W/32 DODGE 08 MY PC BLACK REV. A NOTE: CRANE BASE SHOWN FOR REFERENCE. Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808 | Page 13... -
Page 18: Mounting Kit - Straight Frame - Pn 87377
Mounting Kit - Straight Frame - PN 87377 680 FT-LB TYP 4 280 FT-LB TYP 8 Page 14 | Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808... -
Page 19: Mounting Kit - Straight Frame - Pn 87377 Parts List
WASHER 1.00 SAE FLAT YELLOW GR8 6294 NUT 1.00-8 HHGR8 NYLOC 31038 TIE DOWN 4500 STRAIGHT FRAME PC BLACK 58681 CAP SCR 0.75-10X2.50 HHGR8 INITIAL RELEASE NOTE: CRANE BASE SHOWN FOR REFERENCE. Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808 | Page 15... -
Page 20: Hydraulic Installation
BURN HAZARD • Oil temperatures may exceed 120°F (35°C). • Do not touch hydraulic system. • Hot surface can burn. CHECK HYDRAULIC HOSES, TUBES, AND PIPES DAILY. Page 16 | Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808... -
Page 21: Face Seal / O-Ring Size Chart
Face Seal (A) O-ring Boss (B) Size Size Stellar Stellar ® ® 1/4” C2027 D1245 3/8” C2028 D1246 1/2” C2029 D1247 5/8” 32223 D1248 3/4” D1244 D1249 1” D1250 Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808 | Page 17... -
Page 22: Hydraulic Kit - Pn 13283
Hydraulic Kit - PN 13283 SS STABILIZER EXTEND SS STABILIZER RETRACT CS STABILIZER RETRACT CS STABILIZER EXTEND Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808 | Page 18... -
Page 23: Hydraulic Kit - Pn 13283 Parts List
FTG 6-6 MFS-MORB STRAIGHT 1554 FTG 8-8 MFS-MORB STRAIGHT 3338 FTG 4-6 MFS-MAORB 90 C0885 FTG 8-6 MORB-FORB REDUCER C4961 FTG 6 MORB PLUG HOLLOW HEX REV. I Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808 | Page 19... -
Page 24: Control Kit - Pn 52257
Flood Light Circuit Crane Mounted Crane Power Crane Power Jumper Speed Control Truck Wire Harness Beacon Circuit (In cab switch) Speed Control RADIO CONTROL Crane Power/ (TRANSMITTER) main power Page 20 | Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808... -
Page 25: Control Kit - Pn 52257 Parts List
TRANSMITTER (PART OF 1) 1REF 50921 WIRE HARNESS - RADIO 78246 OVERLOAD ALARM C4815 SWITCH TOGGLE ON/OFF 19076 WIRE HARNESS - CRANE 115324 HOUR METER ASM TS CRANE CPRSR REV. C Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808 | Page 21... -
Page 26: Decal Placement - Pn 13290
C4545 DECAL DANGER ELECTROCUTION Four Corners of the Body 53850 DECAL STELLAR LOGO 4X11.5 PRE-MASKED Main Boom - Both Sides C5910 DECAL STELLAR LOGO 4.00X9.50 PRE-MASKED Body - Optional Page 22 | Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808... -
Page 27: Chapter 3 - Assembly Drawings
Extension Boom Assembly - PN 18159 ................ 34 Extension Boom Assembly - PN 18159 Parts List ............35 Radio Remote - PN 88454 ................... 36 Radio Remote - PN 88454 Parts List ................37 Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808 | Page 23... -
Page 28: Base Assembly - Pn 18156
CYLINDER SEAL KIT BOB-1099 C4702 - 22.5 INCHES CYLINDER SERIAL NUMBER LOCATION C-BAL VALVE 9803 CYLINDER SEAL KIT BOB-1099 COL-129799 NOTE: BMF-129901 TRIM EDGE IS NOTED BY IT'S PART NUMBER Page 24 | Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808... -
Page 29: Base Assembly - Pn 18156 Parts List
PLUG 0.50 NICKEL PLATED 53569 PLUG PLASTIC 5.00X5.00 SQ-5 9843 CAP SCR 0.38-16X0.75 HHGR8 D1312 CAP SCR 0.63-11X3.50 HHGR8 18611 SCREW #6-32X0.38 HH MACH SELF TAP REV. R Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808 | Page 25... -
Page 30: Gear Bearing - Pn 69743
BEARING AND SEAL KIT 9IN/14IN/17IN TTB KNMTS AFTER 2006 77740 WORM 3200 W14B02 AFTER 2006 KNMTS 67864 END CAP 9IN/14IN/17/IN/25IN KNMTS AFTER 2006 67863 SHIM KIT 6000 KINEMATICS W17B02 AFTER 2006 Page 26 | Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808... -
Page 31: Stabilizer Valve Bank - Pn 61040
Stabilizer Valve Bank - PN 61040 RELIEF 61931 LEVER BOX ASSEMBLY 70790 HANDLE / LEVER 70789 Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808 | Page 27... -
Page 32: Mast Assembly - Pn 18157
Mast Assembly - PN 18157 C4758 C5470 C4739 Page 28 | Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808... -
Page 33: Mast Assembly - Pn 18157 Parts List
WASHER 0.31 LOCK 0478 CAP SCR 0.25-20X0.50 HHGR5 0340 WASHER 0.25 USS FLAT 12152 WASHER 0.63 FLAT SP 78246 BACKUP ALARM 87 DECIBEL 85930 STRAP VALVE RETAINING REV. H Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808 | Page 29... -
Page 34: Valve Bank - Pn 50592
Valve Bank - PN 50592 HYDRAULIC SCHEMATIC Page 30 | Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808... -
Page 35: Valve Bank - Pn 50592 Parts List
VALVE SOLND 3 POS 4 WAY TAND G04571 25 FT-LBS 25372 VALVE SOLND 3 POS 4 WAY OPEN G04591 25 FT-LBS 25373 SEAL KIT 25371/25372 44532 COIL 12VDC DUETSCH CAP012H 3 FT-LBS Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808 | Page 31... -
Page 36: Main Boom Assembly - Pn 18158
Main Boom Assembly - PN 18158 C-BALANCE VALVE EXT: 16405 C-BALANCE VALVE RET: 9803 CYLINDER SEAL KIT: 11670 CYLINDER BUSHINGS: 4381 BUSHINGS INCLUDED IN D0771 Page 32 | Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808... -
Page 37: Main Boom Assembly - Pn 18158 Parts List
CAP SCR 0.50-13X1.00 HHGR8 ZY D0790 WASHER 0.50 FLAT GR8 5145 PIN CAP 0.56X3.00X0.19 YZ 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK C1592 ZERK 1/8 NPT STRAIGHT REV. E NOTE: MAST SHOWN FOR REFERENCE. Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808 | Page 33... -
Page 38: Extension Boom Assembly - Pn 18159
Extension Boom Assembly - PN 18159 C-BALANCE VALVE 9803 CYLINDER SEAL KIT 1101 Page 34 | Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808... -
Page 39: Extension Boom Assembly - Pn 18159 Parts List
D0790 WASHER 0.50 FLAT GR8 5145 PIN CAP 0.56X3.00X0.19 YZ 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK 9991 WEAR PAD 0.19X2.50 RND NYLATRON C1592 ZERK 1/8 NPT STRAIGHT REV. H Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808 | Page 35... -
Page 40: Radio Remote - Pn 88454
Radio Remote - PN 88454 SEE NOTE Page 36 | Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808... -
Page 41: Radio Remote - Pn 88454 Parts List
SCREW 3MMX35MM PHMS PH REV. INITIAL RELEASE NOTE: P/N’S 25999 & 24958 ARE OPTIONAL COVERS FOR THE SWITCHES AND TRIGGER. BACK UP CABLE FOR TRANSMITTER - PART NUMBER 35916. Stellar ® 3200 Articulating Crane Owner’s Manual PN: 37808 | Page 37... - Page 43 Subject to Change without Notification. © 2023 Stellar Industries, Inc.
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