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Nitsuko DS1000 Hardware Manual

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80200INS01
September 2000
1. Installation
2. Extension and
Basics
Trunk Cabling
Hardware Manual
3. Connecting
4. Optional
Extensions and Trunks
Equipment
5. Maintenance
6. Specifications
Options and SMDR
and Parts
9/8/00

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  • Page 1 Hardware Manual 80200INS01 September 2000 9/8/00 1. Installation 2. Extension and 3. Connecting 4. Optional 5. Maintenance 6. Specifications Basics Trunk Cabling Extensions and Trunks Equipment Options and SMDR and Parts...
  • Page 2 This manual has been developed by Nitsuko America. It is intended for the use of its customers and service personnel, and should be read in its entirety before attempting to install or program the system. Any com- ments or suggestions for improving this manual would be appreciated. Forward your remarks to:...

  • Page 3: Table Of Contents

    Section 1, INSTALLATION BASICS In this section In this section . . . Page . . . Page Installing the Cabinet ....1-3 Grounding the Cabinet ....1-8 Unpacking .
  • Page 4 — For Your Notes —...

  • Page 5: Installing The Cabinet

    INSTALLING THE CABINET Unpacking Site Requirements Unpack the equipment and check it against your equipment lists. The common equipment is contained in the wall-mounted Main Inspect for physical damage. If you are not sure about a compo- Equipment Cabinet. Choose a central location for the cabinet nent’s function, review the Product Description Manual.

  • Page 6: System Configuration

    The combination of extensions, trunks, Digital Door Boxes and 24-Button DSS Console DSS Consoles you can connect to your system may be limited by the System Load Factor. Use the DS1000 System Load Factor 110-Button DSS Console Calculations chart at right to verify your system’s configuration.

  • Page 7: Installing The Cabinet

    INSTALLING THE CABINET Planning the Installation (Figure 1-1) Plywood backboard 4’ Before installing the common equipment, you should mount a !! Warning !! Main Distribution Frame (MDF) plywood backboard in a centrally Do not plug in the 25-pair extension cable with power applied. located spot.

  • Page 8: Removing The Cover

    INSTALLING THE CABINET Removing the Cover (Figure 1-2) You must remove the Main Equipment Cabinet cover to get access to the extension, trunk and auxiliary connections. 1. Slide the cover button to OPEN 2. Slide the cover away from the Main Equipment Cabinet. Push button to "OPEN"...

  • Page 9: Hanging The Cabinet

    INSTALLING THE CABINET Hanging the Cabinet (Figure 1-3) 1. Screw suitable fasteners 11 3/16” apart in a convenient loca- tion on the MDF. Be sure to leave the fasteners “backed out” about 3/16” from the MDF backboard. 2. Hang the cabinet as shown in Figure 1-3. 11 - 3/16"...

  • Page 10: Grounding The Cabinet

    GROUNDING THE CABINET Attaching the Ground Wire (Figure 1-4) !! Important !! You must connect your system to a known earth ground accord- ing the following instructions. 1. Loosen the lug on the cabinet’s ground connection. 2. Following Figure 1-4, run a 12 AWG stranded copper wire from the ground lug to a known earth ground.

  • Page 11: Installing The Battery And Expansion Board

    INSTALLING THE BATTERY AND EXPANSION BOARD Removing the Top Panel (Figure 1-5) You must remove the top panel in order to install the system battery and Expansion Board. In the event of commercial AC power failure, the battery pro- vides short-term backup of system memory and the system time and date (Real Time Clock).

  • Page 12: Installing The Battery

    INSTALLING THE BATTERY AND EXPANSION BOARD Installing the Battery (Figure 1-6) To install the battery: 1. Insert the battery into the battery clips as shown at right. Battery 2. Replace and resecure the top panel. Go to page 1-12 and install the Expansion Board. 1-10 Figure 1-6 INSTALLING THE BATTERY...

  • Page 13: Replacing The Battery

    3. Replace the battery with a Sony CR2032 3 Volt Lithium cell battery or equivalent. (This battery is not available from Nitsuko.) 4. Verify that the system’s programmed data is intact. 5. Discard the old battery. !! Important !! Take proper precautions when discarding the battery.

  • Page 14: Installing The Expansion Board

    INSTALLING THE BATTERY AND EXPANSION BOARD Installing the Expansion Board (Figure 1-7) To install the Expansion Board: 1. Be sure your system’s power cord is unplugged. The Expansion Board is not hot-swappable. 2. Plug in the Expansion Board as shown at right. Be sure to snap the Expansion Board into the plastic standoffs that are supplied with the Expansion Board.
  • Page 15 Section 2, EXTENSION AND TRUNK CABLING In this section . . . Page Before You Start Cabling ....2-3 Reviewing the Installation Method ..2-3 The Extension Block .
  • Page 16 — For Your Notes —...

  • Page 17: Before You Start Cabling

    BEFORE YOU START CABLING Reviewing the Installation Method Your system uses a different installation method for extensions and trunk/AUX connections: Extension Blocks The system uses a 66M1-50 extension block and a second 66M1-50 cross connect block for connecting extensions. See The Extension Block on page 2-4 and the illustration on page 2-5.

  • Page 18: The Extension Block

    THE EXTENSION BLOCK Installing The Extension Block (Figures 2-1 through 2-3). To connect to the extension block: 1. Arrange your extension and extension cross-connect blocks according to the illustration below. 2. Following Figure 2-2 on page 2-6, punch down a standard 25-pair cable on the extension block.
  • Page 19 THE EXTENSION BLOCK Trunk/AUX Jacks !! Warning !! Do not plug in the 25-pair extension AUDIO cable with power applied. AUDIO PTF/MD 6-Conductor DOOR DOOR DOOR1 DOOR2 RJ-11X Plugs BOX 1 BOX 2 CO 1-3 CO 4-6 CO 4-6 CO 1-3 Cross Connect Block...
  • Page 20 THE EXTENSION BLOCK ANALOG EXTENSIONS ANALOG EXTENSIONS DIGITAL EXTENSIONS DIGITAL EXTENSIONS 320-323 316-319 308-315 (EXPANSION) 300-307 (BASE) (EXPANSION) (BASE) Figure 2-2 EXTENSION ASSIGNMENTS...
  • Page 21 THE EXTENSION BLOCK RJ-25C Port 6-Pin WHT-BLU (1T) Designation Mod Jack BLU-WHT (1R) WHT-ORN (2T) ORN-WHT (2R) Latch WHT-GRN (3T) faces up 80200 - 10 GRN-WHT (3R) Figure 2-3 MOD PLUG PINOUTS 2. Extension and Trunk Cabling...

  • Page 22: Trunk And Aux Mod Jacks

    TRUNK AND AUX MOD JACKS Installing Trunk and AUX Mod Jacks (Figures 2-1 and 2-4). To connect to trunk mod jacks: 1. Arrange your mod jacks trunk according to Figure 2-1 on page 2-5. 2. Using standard 6-conductor line cords, connect each mod jack to the appropriate plug in the Main Equipment Cabinet.
  • Page 23 TRUNK AND AUX MOD JACKS Audio PFT/MDM Page T PFT/MDM T Page R PFT/MDM R Music T Music R Door Box 1 Door Box 2 DB 1T DB 2T DB 1R DB 2R Relay 1T Relay 2T Relay 1R Relay 2R CO 1-3 CO 4-6 Figure 2-4 MOD JACK ASSIGNMENTS...
  • Page 24 — For Your Notes — 2-10...
  • Page 25 Section 3, CONNECTING EXTENSIONS AND TRUNKS In this section . . . Page Connecting Extensions ....3-2 Connecting Extensions ....3-2 Connecting Trunks .

  • Page 26: Connecting Extensions

    CONNECTING EXTENSIONS Connecting Extensions (Figure 3-1) One-Pair Cross Connect The base system connects 8 digital extensions and 4 analog extensions. With the Expansion Board installed, the system pro- vides a total of 16 digital extensions and 8 analog extensions. 1. Install a modular jack for each extension within 6 feet of the telephone’s location.

  • Page 27: Connecting Trunks

    BLUE From To CO 1-3 1. Using Figure 3-2 as a guide, install additional modular jacks Telco RJ-25C on DS1000 Cabinet as required. The telco may provide your trunks in a single RJ-25C BLUE jack or in multiple RJ-11C jacks. Review the installa- tion at right.

  • Page 28: Power Up The System

    POWERING UP THE SYSTEM Power-Up (Figures 3-3 and 3-4) Now that you have cabled the system, it is time to power-up. To power up the system: 1. Make sure the system is properly grounded. 2. Install a surge protector in the AC outlet. 3.

  • Page 29: Finishing The Installation

    FINISHING THE INSTALLATION Reinstalling the Cover (Figure 3-5) Now that your cabling is complete and the system is up and run- ning, you should reinstall the cover. 1. Slide the cover onto the Main Equipment Cabinet as shown. 2. Slide the cover button to LOCK Push button to "LOCK"...
  • Page 30 — For Your Notes —...
  • Page 31 Section 4, OPTIONAL EQUIPMENT In this section . . . In this section . . . Page Page External Paging .....4-3 Power Failure Telephone .
  • Page 32 — For Your Notes —...

  • Page 33: External Paging

    1. Connect the external Paging amplifier to the GRN and RED lugs on the Audio modular jack. To AUDIO in DS1000 cabinet 2. Plug a 6-conductor line cord into the AUDIO jack on the cabinet and into the Audio modular jack.
  • Page 34 EXTERNAL PAGING External Paging Relay Control Connecting the Relays for External Paging Control You can alternately use the 2 Door Box relays to control an In 0201: Door 1 Relay, to assign the Door 1 Relay for External Paging amplifier. Figure 4-2 on page 4-7 shows you External Paging control, enter 2.

  • Page 35: Analog Door Box

    ANALOG DOOR BOX Installing the Analog Door Box (Figure 4-2) The Analog Door Box is a weather-tight unit, with an operating temperature range of -20 to 60 degrees C (-4 to 140 degrees F) Do not connect an Analog Door Box to a digital station port. and a relative humidity of 10-95%, non-condensing.
  • Page 36 ANALOG DOOR BOX To connect an Analog Door Box: Door Box Audio 1. Connect the GRN and RED lugs on the Door Box 1 modular jack to terminals 1 and 2 on Analog Door Box 1 (324). 2. Connect the GRN and RED lugs on the Door Box 2 modular jack to terminals 1 and 2 on Analog Door Box 2 (325).
  • Page 37 ANALOG DOOR BOX Door Box 1 BLUE Door Box 1T Door Box 1R Relay 1T Door Box 1 Relay 1R Relay To DOOR1 in DS1000 cabinet Figure 4-2 CONNECTING AN ANALOG DOOR BOX 4. Optional Equipment...

  • Page 38: Digital Door Box

    DIGITAL DOOR BOX Installing the Digital Door Box (Figure 4-3) The Digital Door Box is a weather-tight unit, with an operating temperature range of 0 to 45 degrees C (32 to 113 degrees F) Do not connect a Digital Door Box to an Analog Door Box port. and a relative humidity of 10-95%, non-condensing.
  • Page 39 Digital Door Box (Extension 304) White/Blue Blue/White 80000 - 39A Station Cable Lead Designations White/Blue Blue/White Mounting screws (Customer provided) Digital Door Box (P/N 80560) Figure 4-3 CONNECTING A DOOR BOX 4. Optional Equipment...

  • Page 40: Door Box Programming

    DOOR BOX PROGRAMMING Programming the Door Box Group to which the Door Box belongs. For example, if the Door Box and extensions 301 and 302 are in Ring Group 1, Door Box Setup pressing the call button alerts 301 and 302. You must assign the circuit type and chime pattern to each In 1802: Ring Group Number, assign the Door Box and installed Door Box.

  • Page 41: Door Box Operation

    DOOR BOX OPERATION Operating the Door Box To control the system relay which in turn controls the door strike: To place a call from the Door Box: Once set up in programming, this option is available to any member of the Door Box Ring Group as well as 1.

  • Page 42: Music Source

    1. Connect the music source to the BLK and YEL lugs on the Audio modular jack. To AUDIO in 2. Plug a 6-conductor line cord into the AUDIO jack on the DS1000 cabinet cabinet and into the Audio modular jack. Figure 4-4 INSTALLING A MUSIC SOURCE 4-12...

  • Page 43: Programming Background Music

    MUSIC SOURCE Programming Background Music 0201: Background Music Enter Y to enable Background Music system-wide. 1802: BGM Enter Y to enable Background Music at the extension. Programming Music on Hold 0201: Music on Hold Enter Y to enable Music on Hold system-wide. 0201: MOH on Transfer Enter Y to enable Music on Hold for transferred calls.

  • Page 44: Power Failure Telephone

    POWER FAILURE TELEPHONE Power Failure Cut-Through (Figure 4-5) To test the Power Failure Telephone: 1. Connect a power failure telephone per Figure 4-5. (Check the Release Notes that came with your system for the availability of this option.) 2. Power down the system. When AC power fails, the system can automatically cut through 3.
  • Page 45 POWER FAILURE TELEPHONE BLUE Power Failure Telephone To PFT/MDM in DS1000 cabinet WHT-BLU BLU-WHT Modular Jack Power Failure Telephone 4-15 Figure 4-5 CONNECTING A POWER FAILURE TELEPHONE 4. Optional Equipment...

  • Page 46: Dss Console

    DSS CONSOLE Installing a DSS Console (Figures 4-6 and 4-7) Programming DSS Consoles The DSS Console gives a keyset user a Busy Lamp Field (BLF) 1801: DSS Type and one-button access to extensions, trunks and system features. For the extension to which you have connected the DSS Console, Keep the following in mind when installing DSS Consoles: enter 1 for 24-button, 2 for 110-button and 0 for unassigned.
  • Page 47 DSS CONSOLE To 625 Modular Jack To 625 Modular Jack DSS Console Keyset DSS Console Keyset Figure 4-6 INSTALLING A 110-BUTTON DSS CONSOLE Figure 4-7 INSTALLING A 24-BUTTON DSS CONSOLE 4-17 4. Optional Equipment...

  • Page 48: Wall-Mount Kit

    WALL-MOUNT KIT Installing the Wall-Mount Kit You can use a wall-mount kit to attach any key telephone to a wall. The wall-mount kit includes a mounting bracket, wall- mount screws and a handset hanger. Installing the Wall-Mount Handset Hanger (Figure 4-8) 1.

  • Page 49: Wall-Mounting A Key Telephone

    WALL-MOUNT KIT Wall-Mounting a Key Telephone (Figures 4-9 through 4-11) To mount the telephone on the wall (Figure 4-9): 1. Using the screws provided, attach the wall-mount bracket to the wall in the desired location. 2. Plug in the telephone’s modular line cord. 3.
  • Page 50 WALL-MOUNT KIT To mount the telephone on a wall plate (Figure 4-10): 1. Snap the wall-mount bracket onto the wall plate. 2. Plug the telephone’s line cord into the jack in the wall plate and into the telephone. 3. Place the telephone on top of the wall-mount bracket and snap into place.
  • Page 51 WALL-MOUNT KIT To remove the telephone from the wall mount kit (Figure 4-11): 1. From the front of the phone, grab the tabs that secure the telephone to the wall-mount kit. 2. While pressing in the tabs, lift up the phone until it snaps clear of the wall-mount kit.
  • Page 52 — For Your Notes — 4-22...

  • Page 53: Desk Stand

    DESK STAND Using the Desk Stand (Figure 4-12) Each telephone has an integrated desk stand. You can extend the desk stand in one of two positions: low and high. To use the desk stand low position: 1. Flip up each telephone leg until it snaps into place. To use the desk stand high position: 1.

  • Page 54: Rej Recording Jack

    REJ RECORDING JACK Installing the REJ Recording Jack (Figure 4-13) To connect the REJ Recording Jack: 1. Route the REJ wires through the guides in the telephone base. Use the REJ Recording Jack (P/N 80175) to connect a Super 2. Plug the REJ cable into the connector in the telephone PCB. Display or 34-Button Display Telephone to an external tape recorder or amplifier.
  • Page 55 REJ RECORDING JACK Red wire To mono AUX input on amplifier 4-25 Figure 4-13 INSTALLING THE REJ 4. Optional Equipment...
  • Page 56 REJ RECORDING JACK — For Your Notes — 4-26...
  • Page 57 Section 5, MAINTENANCE OPTIONS AND SMDR In this section . . . Page In this section . . . Page SMDR ......5-2 Making your own Data Cables .

  • Page 58: Smdr

    SMDR Installing SMDR (Figure 5-1) Programming SMDR Station Message Detail Recording (SMDR) provides a record 0301: CPU Baud Rate of the system’s outside calls. Once set up in programming, Assign the baud rate for the RS-232-C port on the CPU. The SMDR automatically outputs from the system’s RS-232 (serial) options are 0 (1200), 1 (2400), 2 (4800), 3 (9600), 4 (19200), port to a customer-provided printer, terminal or SMDR data...
  • Page 59 SMDR RS-232 Port DB9M COM PORT P/N 85980 Mod 8 Patch Cord Figure 5-1 CONNECTING SMDR 5. Maintenance Options and SMDR...

  • Page 60: Modem Installation

    MODEM INSTALLATION Installing a Modem (Figure 5-2) To call from a PC at a remote site: The remote PC must have a modem connected. Also, You can connect a modem to the system’s serial port to remote- the default communications parameters of the system’s ly collect history data and/or SMDR.
  • Page 61 MODEM INSTALLATION To trunk P/N 85981 RS-232 Port Mod 8 Modem Power Patch Cord Supply Figure 5-2 CONNECTING A MODEM 5. Maintenance Options and SMDR...

  • Page 62: Making Your Own Data Cables

    MAKING YOUR OWN DATA CABLES 80200 - 25 Latch faces down Mod-8 Mod-8 Mod-8 DB-25 Mod-8 DB-9 Figure 5-3 MAKING YOUR OWN DATA CABLES...

  • Page 63: System Reset

    SYSTEM RESET Resetting Your System (Figure 5-4) You may need to reset your system for troubleshooting purposes. To reset your system: RUN/LOAD Reset Switch 1. Make sure the RUN/LOAD switch is set to RUN. Switch 2. Following the illustration at right, press the red reset switch. Your system will automatically restart.
  • Page 64 — For Your Notes —...
  • Page 65 Section 6, SPECIFICATIONS AND PARTS LIST In this section . . . Page Specifications ..... . .6-2 Parts List ......6-6 6.
  • Page 66 SPECIFICATIONS System Capacities System Capacities Cabinets: Power Failure Telephones: Talk Timeslots (Intercom/line): Non-blocking DSS Consoles: 1 max. per keyset, 4 max. Analog Trunks (CO/PBX lines): Base: 3 per system Expansion: 3 External Paging Zones: Total: 6 Internal Paging Zones: 8 (7 and All Call) Digital Telephones: Base: 8 Page Audio Output:...
  • Page 67 SPECIFICATIONS Environmental Requirements Environmental Specifications Meeting established environmental standards maximizes the Cabinet, Key Telephones and Digital Door Box life of the system. Refer to the Standard Practices Manual for Temperature: 0-45 C (32-113 further information. Be sure that the site is not: Humidity: 10-95% (non-condensing) 1.
  • Page 68 SPECIFICATIONS Mechanical Specifications Relay Contacts Equipment Width Depth Height Weight Contact Configuration: Normally open Cabinet 13 3/4”” 2 1/2”” 10 1/2” 4 lbs 1 oz Maximum Load: 0.5A @ 120 VAC Non-display Keyset 7 1/4” 9” 2 7/8”” 1 lb 11 oz 1A @ 24 VDC Display Keyset 7 1/4”...
  • Page 69 2. When cables must be run on the floor, use cable protectors. 3. Cable runs for key telephones, single line telephones, Door Boxes FCC Registration Information and 3-ACI Modules must be a dedicated, isolated cable pair. Model: DS1000 Device Cable Type Cable Run Length (ft) Notes...
  • Page 70 Part Number 34-Button Super Display Telephone 80673 DS1000 3 x 8 x 4 Cabinet 80200 34-Button Display Telephone 80663 DS1000 3 x 8 x 4 Expansion Board 80221 22-Button Telephone 80570 DB9 to Mod-8 Adaptor 85980 22-Button Display Telephone 80573...
  • Page 71 PARTS LIST Replacement Parts Description Part Number Handset and Cord Assembly 80150 Noise Cancelling Handset 80150NC 22 Button Clear Plastic Cover 80600-22 34 Button Clear Plastic Cover 80600-34 34 Button Super Display Clear Plastic Cover 80600-S34 110 Button DSS Clear Plastic Cover 80600-DSS 24 Button DSS Clear Plastic Cover 80600-24DSS...
  • Page 72 — For Your Notes —...
  • Page 73 Technical Training: ......203-926-5430 Emergency Technical Service (After hours) ...203-929-7920 (Excludes discontinued products) Nitsuko Canada, Division of Nitsuko America 165 Matheson Blvd. E., Unit #4-6 Mississauga, Ontario Canada L4Z 3K2...

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