Rockwell Automation Allen-Bradley Guard master MSR22LM Installation Instructions Manual

Rockwell Automation Allen-Bradley Guard master MSR22LM Installation Instructions Manual

Safety relay module

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Installation Instructions
Original Instructions
MSR22LM Safety Relay Module
Catalog Number 440R-P23071
Topic

Summary of Changes

This publication contains the following new or updated information. This list
includes substantive updates only and is not intended to reflect all changes.
Topic
Updated Product Overview
Updated Certifications
Updated Compliance with EU Directives

Product Overview

Before installing, operating, or maintaining this device, these instructions must be
carefully read and understood.
SHOCK HAZARD: Dangerous voltage.
Electric shock results in death or serious injury.
Disconnect all power supplies before you service equipment.
ATTENTION:
• Safe operation of the device is only guaranteed when using
certified components.
• Only qualified personnel must perform installation and
configuration.
General Notes
The product hereby described was developed to perform safety functions as a part
of a whole installation or machine. A complete safety system normally includes
sensors, evaluation units, signals, and logical modules for safe disconnections. The
manufacturer of the installation or machine is responsible for verifying the proper
functioning of the whole system. Rockwell Automation cannot guarantee all
specifications of an installation or machine that was not designed by
Rockwell Automation. The total concept of the control system into which the
device is integrated must be validated by the user. Rockwell Automation also takes
over no liability for recommendations that are given or implied in the following
description. The following description implies no modification of the general
Rockwell Automation terms of delivery, warranty, or liability claims.
Designated Use
Page
1
The MSR22LM safety relay interrupts a safety circuit in a safe way. In applications
with light curtains it can be operated in protection, muting and stepping mode to
1
protect people and machinery.
2
3
When used in accordance with its intended purpose and following these operating
instructions, this device presents no known residual risks. Nonobservance can
3
lead to personal injuries and damages to property.
7
11
Safety Notes
12
13
ATTENTION: Risk of electrocution!
Danger to life of risk of serious injuries.
• Disconnect the system and device from the power supply and
confirm they remain disconnected during electrical
installation.
• The device may only be used for the applications that are
described in the mutually applicable operating instructions/
Page
data sheet. The notes in the respective documentation must be
heeded. The permissible ambient conditions must be observed.
1
• The contact protection of the elements that are connected and
13
the insulation of the supply cables must be designed in
13
accordance with the requirements in the operating
instructions / data sheet.
• Note the VDE and local regulations, particularly ones related to
protective measures.
ATTENTION: Risk of fire or other thermal hazards!
Danger to life, risk of serious injuries or property damage.
• The device may only be used for the applications that are
described in the mutually applicable operating instructions/
data sheet. The notes in the respective documentation must be
heeded. The permissible ambient conditions must be observed.
In particular, the current limit curve must be heeded.
• The device may only be installed and put into operation by
experts who are familiar with this technical documentation and
the applicable health and safety and accident prevention
regulations.
ATTENTION: Functional error!
Danger to life, risk of serious injuries or property damage.
• The device may only be used for the applications that are
described in the mutually applicable operating instructions /
data sheet. The notes in the respective documentation must be
heeded. The permissible ambient conditions must be observed.
• The device may only be installed and put into operation by
experts who are familiar with this technical documentation and
the applicable health and safety and accident prevention
regulations.
• The unit should be panel mounted in an enclosure that is rated
at IP54 or better. Dust and dampness can lead to malfunction.

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Summary of Contents for Rockwell Automation Allen-Bradley Guard master MSR22LM

  • Page 1: Table Of Contents

    Rockwell Automation. The total concept of the control system into which the at IP54 or better. Dust and dampness can lead to malfunction. device is integrated must be validated by the user. Rockwell Automation also takes over no liability for recommendations that are given or implied in the following description.
  • Page 2: Setting

    LC S1 Manu, Muting 2 sensors • Width: 45 mm (1.8 in.) LC S1 Auto, Muting 4 sensors Applications LC S1 Manu, Muting 4 sensors Protection of personnel and machines (for example, presses and conveyors). Rockwell Automation Publication 440R-IN083A-EN-P - April 2023...
  • Page 3: Status Indicators

    Manual or automatic start possible for each light curtain Error code • With or without feedback input for external contactors : dark : on : flashing : regular flashing For application examples, see Application Examples on page Rockwell Automation Publication 440R-IN083A-EN-P - April 2023...
  • Page 4 K1, K2 by pressing the Start button for more than 3 s for a maximum time of 12 s until the muting sensor are again inactive or the start button is released again. Rockwell Automation Publication 440R-IN083A-EN-P - April 2023...
  • Page 5 : flashing 3 Hz : on : dark : flashing 1Hz : flashing 3Hz : on number of accesses into the protected area of the first LC. This Operation consists of start sequence and normal sequence. Rockwell Automation Publication 440R-IN083A-EN-P - April 2023...
  • Page 6 (13-14, 23-24, 33-34) Wait for access (48) wait for access (48) Wait for start (58) wait for start (58) : dark : flashing 3 Hz : on : dark : flashing 3Hz : on Rockwell Automation Publication 440R-IN083A-EN-P - April 2023...
  • Page 7: Application Examples

    A1+ X44 S12 S14 S21 S22 S24 S23 S31 S32 S34 S33 S41 S42 MSR22LM 23 33 34 24 14 Machine Enabling Machine Enabling Fault Indication Wait for Start Fault Wait for Indication Start Rockwell Automation Publication 440R-IN083A-EN-P - April 2023...
  • Page 8 S21 S22 S24 S23 S31 S32 S34 S33 S41 S42 MSR22LM 23 33 34 24 14 Machine Enabling Machine Enabling Muting Lamp Muting Lamp Wait for Wait for Fault Indication Fault Indication Start Start Rockwell Automation Publication 440R-IN083A-EN-P - April 2023...
  • Page 9 S24 S23 S31 S32 S34 S33 S41 S42 MSR22LM 23 33 34 24 14 Machine Enabling Machine Enabling Wait for Access Wait for Access Wait for Wait for Fault Indication Fault Indication Start Start Rockwell Automation Publication 440R-IN083A-EN-P - April 2023...
  • Page 10 S24 S23 S31 S32 S34 S33 S41 S42 MSR22LM 23 33 34 24 14 Machine Enabling Machine Enabling Wait for Access Wair for Access Wait for Wait for Fault Indication Fault Indication Start Start Rockwell Automation Publication 440R-IN083A-EN-P - April 2023...
  • Page 11: Troubleshooting

    These failure codes are only displayed on status indicator run 1 and output 48 while status indicator run 2 remains on permanently. The relays K1, K2 are de- energized in this state, the module is still active and the relays can be activated by pressing the Start button after the failure has been removed. Rockwell Automation Publication 440R-IN083A-EN-P - April 2023...
  • Page 12: Circuit Diagrams

    Semiconductor monitoring output Stepping operation: The unit is waiting for the required number of interruptions of the Wait for access LC so that the safety relays can be activated. Free junction terminal, volt free Rockwell Automation Publication 440R-IN083A-EN-P - April 2023...
  • Page 13: Specifications

    4 kV / 2 (basis insulation) IEC/EN 60664-1 impulse voltage/pollution degree • Electrostatic discharge: 8 kV (air) IEC/EN 61000-4-2 Rockwell Automation herewith declares that the MSR22LM safety relay is in (according to test degree 3) • HF irradiation: 80 MHz…2.7 GHz: 10V / m IEC/EN 61000-4-3 conformity with the provisions of the following EU directive(s) and UK regulations •...
  • Page 14 MSR22LM Safety Relay Module Installation Instructions Notes: Rockwell Automation Publication 440R-IN083A-EN-P - April 2023...
  • Page 15 MSR22LM Safety Relay Module Installation Instructions Notes: Rockwell Automation Publication 440R-IN083A-EN-P - April 2023...
  • Page 16 Rockwell Otomasyon Ticaret A.Ş. Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400 EEE Yönetmeliğine Uygundur Allen-Bradley, expanding human possibility, Guardmaster, and Rockwell Automation are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.

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