Pentair CODELINE AQUALINE 80AQ15 User Manual
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Pentair CODELINE AQUALINE 80AQ15 User Manual

Pentair CODELINE AQUALINE 80AQ15 User Manual

8” single cartridge housing, non-asme
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8" SINGLE CARTRIDGE HOUSING
All information included in this publication is based on the latest information available at the
time of printing. Pentair reserves the right to make changes at any time without notice and
without incurring any obligation whatsoever. Photocopying of this publication by authorized
original equipment manufacturers who have purchased directly from Pentair, or by persons
using the materials for legitimate educational purposes, is approved by Pentair. Otherwise all
copyright protection afforded by the law applies.
Product Bulletin: 98760 Rev C
USER'S GUIDE
80AQ15 (Non-ASME)
150
PSI
Goa, India. Phone: 91-832-6754400  Fax: 91-832-6754412
www.codeline.com
ECN No. 6139 Revision dated : 09/06/2023
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Summary of Contents for Pentair CODELINE AQUALINE 80AQ15

  • Page 1 All information included in this publication is based on the latest information available at the time of printing. Pentair reserves the right to make changes at any time without notice and without incurring any obligation whatsoever. Photocopying of this publication by authorized original equipment manufacturers who have purchased directly from Pentair, or by persons using the materials for legitimate educational purposes, is approved by Pentair.
  • Page 2 The Aqualine Series is designed and built in accordance with the Pentair standards and are Hydro tested as per PED/97/23/EC standards,1.5 times the design pressure. Testing as per ASME Standards will be on demand.

  • Page 3: Table Of Contents

    CONTENTS SECTION 1 OPERATION / MAINTENANCE GUIDE • Introduction…………………………………… • Safety precautions…………………………… • Pre-pressurization checklist………………… • Installation notes…………………………….. • Component identification……………………. 80AQ15 • Opening the vessel…………………………. • Closing the vessel………………………….. • Replacing elements…………………………. • Head dis-assembling & assembling………. • Preventive maintenance…………………….. •...

  • Page 4: Operation / Maintenance Guide

    OPERATION AND MAINTENANCE GUIDE INTRODUCTION MODELS 80AQ15 This section is a guide to proper operation and For technical specifications and dimensions, refer Aqualine maintenance of Series pressure vessels. to the Engineering Drawings of each specific Good industrial practice must be used in applying this model.

  • Page 5: Safety Precautions

    SAFETY PRECAUTIONS • Read, understand and follow every part of this section. Failure to take every precaution may void warranty and could result in explosive head failure. • Install in an area where water leakage resulting from a vessel or piping malfunction would not damage sensitive equipment, such as electronic components.

  • Page 6: Pre-Pressurization Checklist

    PRE-PRESSURIZATION CHECKLIST DANGER – High Pressure Device Misuse, incorrect assembly or use of damaged or Incorrect Installation, Operation & maintenance of corroded components can result in explosive these vessels may cause loss of life, severe bodily release of the end closure. harm, and / or property damage.

  • Page 7: Installation Notes

    INSTALLATION NOTES Even though your vessel may be installed by others, there are few installation checks that you should make before system start-up. Vessels must be installed correctly to ensure safe use and long service life. Check that vessels are mounted on horizontal support frame using compatible black urethane saddles with hold-down straps that are snug &...
  • Page 8 COMPONENT IDENTIFICATION PART DWG REF DESCRIPTION MATERIAL NUMBER SHELL Filament Wound Epoxy/Glass 200068 SHELL composites - Head locking grooves integrally wound in place. 96327 3" Feed Port CD3MWCuN SQ. Seal – EPDM 196227 3" Port Seal 97988 1" FNPT Port ENGINEERING THERMOPLASTIC SQ.

  • Page 9: Opening The Vessel

    OPENING THE VESSEL STEP-BY-STEP GUIDE Step 4. Removing Head Retaining Ring Step 1. Relieve Pressure 1. Shut off all sources of pressure and relieve pressure 1. No special tools are required for this from vessel, following system operation. Engage your fore finger in the end manufacturer’s recommendations.
  • Page 10 OPENING THE VESSEL Step 5. Removing Head Assembly B. Removing head assembly on Tail End (opposite end A. Removing head assembly on the FEED end of the vessel (On the end where the label is placed) of the label) of the vessel 1.

  • Page 11: Closing The Vessel

    Glycerine is a commercially available lubricant that will not foul cartridges. *Contact Pentair Water for guidance if damage to the vessel’s internal surface or Feed port, seals or attachments is discovered during inspection. Page 10 of 41...
  • Page 12 CLOSING THE VESSEL Step 3. Installing Head 1. Hold the head assembly square to the axis of the shell by grasping the product port(A sharp, forceful thrust or may be light tapping with a mallet may be necessary to enter the head into the vessel bore). When the head is correctly positioned the locking groove will be exposed.
  • Page 13 CLOSING THE VESSEL 3. Examine cartridge/ element surfaces for any imperfection which could scratch the vessel bore. 4. Apply a light film of a non-petroleum based lubricant, such as Parker Super O- Lube , to the membrane O-ring. (The amount of O-Lube should be just enough to give a luster to the O-ring.
  • Page 14 CLOSING THE VESSEL CAUTION Do not pressurize vessel until verifying that the Head Retaining Ring is properly installed. Step 8. Reconnect Piping 1. Reconnect manifold piping to the vessel Feed port and Product piping manifold to the Product Port via IPS grooved Coupling. Step 9.

  • Page 15: Replacing Elements

    REPLACING ELEMENTS REPLACING ELEMENTS IMPORTANT Read all parts of this section before replacing cartridge. These procedures are provided for general information only. Cartridge should be installed in accordance with the cartridge loading recommendation. Always remove and install cartridge using the handle attached to the cartridge. A record of cartridge serial numbers and locations should be made and checked during loading.
  • Page 16 REPLACING ELEMENTS 4. Apply a light film of a non-petroleum-based lubricant, such as Parker Super O-Lube , to the membrane O-ring. (The amount of O-Lube should be just enough to give a luster to the O-ring. Excess O-lube must be removed to prevent possibility of element contamination). 5.

  • Page 17: Head Dis-Assembling & Assembling

    HEAD – DIS-ASSEMBLING & ASSEMBLING NOTE Read all guidelines in this section before attempting to rebuild the head. Head rebuilding should be performed in a clean work area. Dust or dirt on O-rings or other parts can scratch inner surfaces and cause subsequent leakage. Replace any components not in “as-new”...
  • Page 18 HEAD – DIS-ASSEMBLING & ASSEMBLING STEP 5. Remove Sealing Plate by pressing it out STEP 2. Using a small screw driver or similar tools of the 3” Product Port as shown in the Picture remove the Head seal; however do not damage the Sealing Surface STEP 6.
  • Page 19 HEAD – DIS-ASSEMBLING & ASSEMBLING Air Vent Assembly Valve STEP 2. After the Male connector is removed Gently Unscrew Ball Valve from Compression nut. The Air Vent Assembly Valve consists of the following Components - 1. Tubing Blue 2. Male Connector, Pipe ¼” Tube ¼” 3.
  • Page 20 This section is intended only to provide guidelines in dealing with corrosion or component damage. In combination with good industrial practice, these guidelines provide a basis for safe system operation. Any condition not covered in this section should be referred to Pentair Water. Corrosion in this context includes metal oxidation products and mineral deposits.
  • Page 21 (e.g. external damage, inappropriate material selection, etc.) It is recommended that all seals be replaced each time the head is assembled. A seal replacement kit is available from Pentair CAUTION Water. Feed port and attachments to the shell must be...
  • Page 22 HEAD – DIS-ASSEMBLING & ASSEMBLING Assembling Upstream Head assembly STEP 4: Place the Sealing Plate on the Bearing Plate such that the ¼” Air vent Port Sits in the hole STEP 1: Place the Product Port Seal in the on Sealing Plate as shown in the Picture below Groove present on the Product Port as shown in the Picture below STEP 5: Place the Assembly of sealing Plate and...
  • Page 23 HEAD – DIS-ASSEMBLING & ASSEMBLING STEP 7: : Lubricate and Install the head seal on the Assembling Air Vent Assembly Valve outer groove of the Sealing Plate Step 1. Place the Compression nuts on the tubing. STEP 8: Screwing the Air Vent Assembly to the Aqualine Upstream Head assembly.
  • Page 24 HEAD – DIS-ASSEMBLING & ASSEMBLING STEP 1: Lubricate and Install the Seal into the groove of the blind adapter and the elliptical head as shown below STEP 2: Assemble required no of spacers (based on available space between cartridge & head) into the blind plug as shown below.

  • Page 25: Preventive Maintenance

    PREVENTIVE MAINTENANCE Corrosion prevention is essential for the maintenance of safe operating conditions and to ease cartridge/ element servicing. Attention to the points listed below will enhance long-term safe operation and will ease servicing. For suggestions on cleaning corrosion deposits from the vessel inside surface, refer to “Closing the Vessel” section.

  • Page 26: Trouble Shooting

    3. Proceed with instructions given in “Opening the Vessel” section. NOTE Recommendations listed here are intended only as a guide. If the head assembly is still difficult to remove after all recommendations have been followed, call Pentair Water for technical assistance. Page 25 of 41...
  • Page 27 1. Will not release from shell when pulled. Refer the “Opening the Vessel” section IMPORTANT NOTE Please contact Pentair Water if the Feed Port leaks are observed. If the head assembly will not release from the shell after all recommendations have been followed, call Pentair Water for technical assistance.

  • Page 28: Installation Guide

    When properly installed and maintained, the AquaLine Series vessels can be expected to provide safe operation over a long service life. Should any information in this guide not agree with the system supplier’s instructions, call Pentair Water for clarification. Regardless of when and by whom your vessel may have been installed, there are a few quick checks you should make before use.

  • Page 29: Handling, Receiving & Storage

    Exterior vessel damage can lead to early vessel failure. Damage received in shipment should be reported to the shipping company immediately upon receipt minor damage such as scratches that go no deeper than the paint may be acceptable. Call the Pentair Water customer service department for advice if in doubt. STORAGE Pentair Water recommends storing the vessel in the received packing or in a secure place.

  • Page 30: Mounting Shell & Piping Connections

    MOUNTING SHELL & PIPING CONNECTION NOTE If mounting vessel for the first time, see “piping recommendations for Aqualine”, This section is concerned with the mounting of AquaLine Models 80CF15 pressure vessels. These guidelines must be integrated with any additional procedure required for your specific installation. Installation Guidelines 1.
  • Page 31 MOUNTING SHELL & PIPING CONNECTION 5. Place mounting straps over vessel with plastic strip against vessel. 6. Position screw through the frame mounting holes into strap nuts and run up to the frame finger tight. 7. Connect vessel feed piping (See Piping Recommendations for more info) 8.

  • Page 32: Application Guide

    AquaLine vessel selected is appropriate to that application. Pentair Water will assist the purchaser in determining the suitability of the standard vessel for their specific operating conditions. For non-standard applications, alternate materials are available on special order.

  • Page 33: Elasticity And Mounting Requirements

    ELASTICITY AND MOUNTING REQUIREMENTS Mounting design must allow for vessel expansion, both axially and radially. Although the expansion under pressure is slight, undue restriction can result in damage to the vessel and to other system components. Typically the vessel, would expand approximately 0.20 inch (6 mm) in length and 0.015 inch (0.4 mm) in diameter.

  • Page 34: Corrosion

    CORROSION Considerations relating to corrosion are an important factor in vessel application. Corrosion can result in catastrophic failure and / or cause difficulty in removing head components from the shell. Correct component material selection is essential for safe long-term use. Although the process fluid is the main consideration, external environment conditions should also be taken into account.

  • Page 35: Safety

    Although each AquaLine 80AQ15 model vessel is tested as per Pentair/CE specifications, long term operation above the designed pressure must be prevented. For product port pressure rating and maximum operating temperature, refer respective sales drawings.

  • Page 36: Piping Recommendations

    PIPING RECOMMENDATIONS Various methods of connecting side port vessel to manifolds are possible. The recommendation method is to connect each vessel side port to the manifold using two flexible IPS grooved joint and an intermediate – elbow would be an ideal, however, a straight piping connection would also be piping section.
  • Page 37 PIPING RECOMMENDATIONS An alternate method using a single IPS grooved coupling is acceptable but requires more thoughtful execution. The manifold must be fabricated using close tolerances to help ensure correct alignment. Installation must follow a sequence of assembly steps to initially ensure correct shell to manifold alignment.
  • Page 38 PIPING RECOMMENDATIONS Even though a single IPS grooved coupling arrangement may be the choice for low cost and compactness, it brings with it the necessity to provide the required amount of flexibility in some other way. A IPS grooved coupling allows angular but not lateral misalignment. Two rigidly restrained pipes not lying on a common axis can be forced to align if the fit is close enough to allow the two halves of the coupling to be pulled together by the bolts.

  • Page 39: Aqualine System - Piping Installation

    5/8”- 3 ½” Long 6” Bolt Diameter ¾”- 11” 4” Long 8” Bolt Diameter ¾”- 13.5” 11.75 4 1/2” Long CAUTION Flanges to Change subjected to availability. Please contact factory Pentair Water India, to understand the final Flange Dimensions. Page 38 of 41...

  • Page 40: Warranty Terms & Condition

    Actual Field conditions may require certain variations in the recommendations AquaLine System AquaLine Element WARRANTY TERMS & CONDITION FOR LATEST WARRANTY TERMS & CONDITIONS VISIT ON https://codeline.pentair.com/en/downloads (Document Name - Warranty Terms & Conditions - Pentair Warranty FRP Housings) Page 39 of 41...

  • Page 41: Registration Card

    ___________________________ _________ ________ ________ ___________________________ _________ ________ ________ ___________________________ Installation Site: Mailing Address: CodeLine Division (Address/Country) Pentair Water India Pvt. Ltd. ___________________________ L/52-55, Verna Industrial Area Verna, ___________________________ Goa – 403 722. INDIA ___________________________ Tel: 91-832-6754400 ___________________________ Fax: 91-832-6754412 www.codeline.com Thank you for purchasing a world class CodeLine vessel.

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