EnerSys NexSys AIR Owner's Manual
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EnerSys NexSys AIR Owner's Manual

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OWNER'S MANUAL
www.enersys.com

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Summary of Contents for EnerSys NexSys AIR

  • Page 1 OWNER’S MANUAL www.enersys.com...

  • Page 2: Table Of Contents

    CONTENTS Features ..........3 Technical Information ....... 3 Disclaimer .......... 7 Safety Instructions ......8 Protective Measures ......11 Mechanical Installation ....12 Operating Instructions ..... 14 Settings Menu Information ..... 18 Service and Troubleshooting ... 21...

  • Page 3: Features

    The model is required in any discussion or correspondence regarding this unit. For Sales and Service call 800 WP3-10-480 1) WP : Wireless Primary EnerSys 20mm 761 Eastern Bypass 2) 3 : Phase, 1 or 3 Richmond, KY 40475...
  • Page 4 TECHNICAL INFORMATION Technical Information (cont.) Item Description Model No Identifies the Type of Wireless Component (PC = Primary converter, PAD PC = PAD Primary Converter, PAD SC = PAD Secondary Converter, SC = Secondary Converter) and the Rated Power. Reference No Identified product design drawings.
  • Page 5 TECHNICAL INFORMATION Technical Information (cont.) Secondary Converter Current and Voltage Table Model WL SC–24–7 WL SC–36–10 WL SC–48–10 WL SC–80–10 Reference GL0008275-0001 GL0008275-0002 GL0008275-0003 GL0008275-0004 Nominal Output Voltage (V) Max Output Power (kW) Max Output Current (A) Charge Profile Letter Code Charging Profile Description Flooded profile for Hawker...
  • Page 6 TECHNICAL INFORMATION Technical Information (cont.) Wireless Charger Part List Part Numbers North America Other Regions Description GL0008274-1000 GL0008274-0000 Primary Converter GL0008276-1000 GL0008276-0000 Primary Pad GL0008275-1001 GL0008275-0001 Secondary Converter 7kW 24V 250A GL0008275-1002 GL0008275-0002 Secondary Converter 10kW 36V 250A GL0008275-1003 GL0008275-0003 Secondary Converter 10kW 48V 200A GL0008275-1004 GL0008275-0004...

  • Page 7: Disclaimer

    AGV applications. Even if provided documentation while following all local advice shall be sought by EnerSys, if necessary, it legal requirements in each respective country if is recommended to use reasonable care in dealing they supersede it.

  • Page 8: Safety Instructions

    • This manual is intended for the installation, • Primary converter must not be installed setup, and operation of the wireless charger on surfaces subject to vibration (near designed by EnerSys for recharging NexSys compressors, engines, and motors). ® TPPL batteries or NexSys iON batteries (refer •...
  • Page 9 Contact an EnerSys-trained technician if any • It is imperative to ensure that, in case of fuse problem is encountered when putting the charger replacement, only fuses of the same specified into operation.
  • Page 10 SAFETY INSTRUCTIONS Safety Instructions (cont.) Figure 2: The magnetic flux density is quantified in the border of the area presented. Borders of the area of human exposure to electromagnetic fields are defined by the standards. The measurement points are chosen to be localized in regions of maximum flux density in the cartographies presented in Figure 3.

  • Page 11: Protective Measures

    PROTECTIVE MEASURES Protective Measures ICNIRP notes that the protection of people exposed • Apart from protective clothing and other to electric and magnetic fields could be ensured by personal protection, the same measures can be compliance with all aspects of these guidelines. applied to the general public whenever there is a possibility that the general public reference Measures for the protection of workers include...

  • Page 12: Mechanical Installation

    The primary converter should be spaced at least Only use cable provided by EnerSys: 30 cm from the pad to operate correctly. • Specific power cable For stand mounting installation: refer to the •...
  • Page 13 MECHANICAL INSTALLATION Mechanical Installation (cont.) Nominal Power 10kW Nominal Voltage – Frequency Primary Converter 3-phase – 400/480Vac ± 10 % – 50/60Hz Max current draw @400Vac Max current draw @480Vac AC input cable section 4x10 AC input cable length Power factor 0.95 3-phase chargers are not phase rotation sensitive Grounding the charger: Connect ground wire to...

  • Page 14: Operating Instructions

    OPERATING INSTRUCTIONS Operating Instructions Mode of Operation Illustrations not to exact scale Normal functioning The charge will start automatically without any user interaction when the position of the secondary pad on the vehicle is aligned with the primary pad. The charge will stop as soon as the vehicle moves, regardless of the state of charge of the battery.
  • Page 15 MECHANICAL INSTALLATION Operating Instructions (cont.) Switch ON/OFF Primary Converter To switch the primary converter ON, connect it to the grid according to the correct voltage indicated on the label. To switch OFF , disconnect from the grid while the charge is stopped (use Start/Stop button if needed).
  • Page 16 OPERATING INSTRUCTIONS Operating Instructions (cont.) Start Charging Display Once pads are paired, battery and charger information is displayed after a short delay; the charge starts automatically. Push the Start/Stop button to pause the charge or to re-engage the charge. Figure 8: As the battery charges, the graphical display will output various charge parameters, including battery voltage (1), percentage of battery capacity (battery SoC) (2), current delivered by the...
  • Page 17 OPERATING INSTRUCTIONS Operating Instructions (cont.) Charge Complete End of Charge without Equalization Once the charge is complete, the LED status bar turns green and the charge display shows SoC equal to 100% with the dynamic circle fully completed and turning green. All visuals indicate CHARGE COMPLETE.

  • Page 18: Settings Menu Information

    SETTINGS MENU INFORMATION Settings Menu Information Setting Display Menu From the main display menu, by pressing the Settings logo the Settings menu is then displayed. See Figure 10. By clicking the key from the charger setting menu, a password prompt is required to enable. See Figure 11.
  • Page 19 SETTINGS MENU INFORMATION Settings Menu Information (cont.) Description Description Charge configuration menu allows access to the following parameters: • Maximum current delivered by the charger: ...and to see the QR code Set the maximum battery for the remote assistance (if current (value at right is Cont.
  • Page 20 SETTINGS MENU INFORMATION Settings Menu Information (cont.) Arrow button allows you to return to previous charger menu. The green Ah means the Home button takes you back to the main screen. charge is complete, the orange Ah means the charge has been stopped manually.

  • Page 21: Service And Troubleshooting

    TROUBLESHOOTING Service and Troubleshooting Fault Display In case of a fault, one of the corresponding fault codes listed below will appear on the display. If it is a critical fault, charging will stop and the Red Fault LED will be illuminated. Error levels Level Symbol...
  • Page 22 TROUBLESHOOTING Service and Troubleshooting (cont.) User Message Effect Description Solution Level Primary converter Power derating high temperature. Power derating 20%. warning Power limitation enabled. Primary converter too Primary converter Stop charge (retry 3 high temperature. Automatic restart after thermal fault times).
  • Page 23 TROUBLESHOOTING Service and Troubleshooting (cont.) User Message Effect Description Solution Level Primary converter Primary converter Stop charger (vehicle Manual restart—Call overcurrent fault 3 count >3). service if not cleared. protection. Stop charge (retry 5 No communication Manual restart—Call times with 5 seconds CANbus fault.
  • Page 24 TROUBLESHOOTING Service and Troubleshooting (cont.) User Message Effect Description Solution Level Primary pad not checked Connection cable between primary Stop charge converter and pad. (no retry). Call service if not cleared. If Pairing is NOT checked, No pairing verify the following: •...
  • Page 25 For service, contact your sales representative. based in contract, tort, or otherwise, in connection with the use of the information contained herein or For US only, call: 1-800-ENERSYS the product itself. (USA) 1-800-363-7797...
  • Page 26 © 2024 EnerSys. All rights reserved. Trademarks and logos are the property of EnerSys and its affiliates except UL, CE, MET, Molex, and UK CA, which are not the property of EnerSys. Subject to revisions without prior notice. E.&O.E.

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