Fröling Lambdatronic H 3200 Service Handbook

Fröling Lambdatronic H 3200 Service Handbook

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Service handbook
Lambdatronic H 3200 - Turbomat
Core module version 55.04 - Build 05.21 | Touch contol version 60.01 Build 01.39
Translation of original German version of service handbook for technicians.
Read and follow all instructions and safety instructions.
All errors and omissions excepted.
B1840023_en | Edition 21/03/2024

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  • Page 1 Service handbook Lambdatronic H 3200 - Turbomat Core module version 55.04 - Build 05.21 | Touch contol version 60.01 Build 01.39 Translation of original German version of service handbook for technicians. Read and follow all instructions and safety instructions. All errors and omissions excepted.
  • Page 2: Table Of Contents

    4.1.6 Heating - General settings ......................47 4.2 Water..............................47 4.2.1 Water - Status ..........................47 4.2.2 Water - Temperatures........................ 48 4.2.3 Water - Times ..........................48 4.2.4 Water - Service .......................... 48 4.3 Solar..............................49 B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 3 4.14.3 System - Sensors and pumps....................89 4.14.4 System - System selection......................89 4.15 Diagnostics............................90 4.15.1 Diagnosis – Current fault list ...................... 90 4.15.2 Diagnosis – Clear pending error ....................90 B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 4 5.8.1 Carrying out a software update on the boiler controller ............. 110 5.8.2 Carrying out a software update on the touch control ..............112 5.8.3 Finishing a software update ....................... 113 5.9 USB data recording..........................114 B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 5: General

    Insulate the flue gas pipes and do not touch them during operation The information on safety, standards and guidelines in the assembly and operating instructions for the boiler should also be observed! B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 6: Power Connection And Wiring

    COM 2 Null modem cable 9-pin SUB-D; Connection is used e.g. as MODBUS interface KM-05 COM 1 Null modem cable 9-pin SUB-D; Service interface for software updates and connection to visualisation software B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 7 3 x 1.5 mm , max. 2A or burner relay KM-35 Operating signal Connecting cable 2 x 1.75 mm Ü "Operating signal" [} 14] 1. YMM to ÖVE-K41-5 or H05VV-F to DIN VDE 0881-5 B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 8: Mains Connection

    In the delivered state, the outside temperature sensor is read in by the core module ("KM-19 / outside temperature sensor" connection). Alternatively, the outside temperature sensor can be connected to an additional heating circuit module. Ü "Heating circuit module" [} 15] B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 9: Fra Room Temperature Sensor

    As long as the boiler release contact is open, the boiler controller operates according to the specified parameters. If the boiler release contact is closed, the boiler starts in continuous load operation (e.g. heat requirements of a heating fan). B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 10: Connecting A Circulating Pump To The Core Module

    FRKEM29 A2 A1 AO-P1 r Connect pump with relay and RC element isolated from the output r In the relevant menu, set the pump control to “HE pump without control signal” B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 11 Please note that the minimum speed may need to be adjusted on some pumps (default setting: 30%). FRKEM29 AO-P1 r Connect pump to output “Pump 1” of the core module r In the relevant menu, set the pump control to “Pump without control signal” B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 12: Connecting A Circulating Pump With Valve To The Core Module

    Ä Make sure that the cables are configured correctly (polarity) in accordance with the connection diagram of the pump! r In the relevant menu, set the activation of the pump to “Field pump PDM + valve” or to “Field pump 0-10V + valve” B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 13 Connect the phase (L) for switching over the valves together with the phase (L) for the pump to the switched output of the relay r In the relevant menu, set the pump control to “HE pump without control signal” B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 14: Heating Circuit Pump 0 / Burner Relay

    “Standby relay” output in the “Manual” -> “Digital outputs” menu. Operating status Relay status Boiler off, standby, fault All other operating statuses (e.g. preparation, heating up, pre-heating, ignition, heating, slumber, cleaning, shutdown wait 1, shutdown wait 2, etc.) B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 15: Expansion Modules

    Connection cable 4 x 0.75 mm , max. 0.15A / 230V HE-12 Mixing valve 2 1. YMM to ÖVE-K41-5 or H05VV-F to DIN VDE 0881-5 Fuses 6.3 AT HE-09, HE-10, HE-11, HE-12 B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 16: Hydraulic Module

    Depending on the type of pump, the phase (L) is either connected to the relay output or triac output. --- FEHLENDER LINK --- 1. YMM to ÖVE-K41-5 or H05VV-F to DIN VDE 0881-5 B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 17 Ä Make sure that the cables are configured correctly (polarity) in accordance with the connection diagram of the pump! r Set control of the pump in the relevant menu to “Field pump / PWM” or “Field pump / 0-10V” B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 18 Connect the power supply for the pump to output “Pump 1” or “Pump 2” and use the triac output for phase r In the relevant menu, set the pump to “Pump without control signal” B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 19 ) from NOC on the relay to the pump using terminal “S/S” as the release contact r Connect power supply at pump connector r In relevant menu, set pump to “Field pump PDM + valve” or “Field pump 0-10V + valve” B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 20 Ä Make sure that the cables are configured correctly (polarity) in accordance with the connection diagram of the pump! r In the relevant menu, set the activation of the pump to “Field pump PDM + valve” or to “Field pump 0-10V + valve” B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 21 Phase (L) for switching the valve and connecting neutral conductor (N) to output “Pump 1” or “Pump 2” using the relay output for phase (L) r Connect the phase (L) for continuous supply (switches the valve back to the initial position) to the power supply at terminal “L” B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 22: Wood Chip Module

    Frequency converter induced draught fan Connection cable 2 x 0.75 mm HG-24 Gravity shaft cover Connecting cable 2 x 0.75 mm ; NO contact HG-25 Frequency converter induced draught fan Connection cable 2 x 0.75 mm B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 23: Plug Power Pack Frsnt17

    3 x 1.5 mm² SN-02 24 V power supply Connection cable 2 x 1.0 mm², max. 2A 1. YMM as per ÖVE-K41-5 or H05VV-F as per DIN VDE 0881-5 Fuses 2 AT SN-02 B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 24: Plug Power Pack Meanwell Lrs-100-24

    - pellet boiler and dual fuel boiler: Gravity shaft, terminal PM-12 or PM-13 at the pellet module - wood chip boiler: Supply via 24 V power supply unit AN-06 Thermocouple Use sensor connection 1. YMM to ÖVE-K41-5 or H05VV-F to DIN VDE 0881-5 B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 25 To initiate start-up via the power demand, “Automatic” mode must be selected and the contact must be closed if a release contact is used (“Boiler release input available” parameter = YES). Necessary parameters for setting the power demand can be found in the “Boiler – General settings” menu. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 26: Digital Module

    Safety switch ash container combustion chamber Ash container heat exchanger safety switch Speed sensor ash screw 1 combustion chamber Thermal contact induced draught fan Combustion air fan operating signal Motor protection switch grate drive B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 27 Hydraulic oil level sensor Hydraulic oil temperature Hydraulic chamber key switch Safety limit switch Light scanner 1 Light scanner 2 Output Designation Sliding floor on Star-delta start-up 1 Star-delta start-up 2 B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 28: Feed System Module

    Port with cable – LICY paired 2x2x0.5; Ü "Connecting the bus cable" [} 30] Caution! CAN L and CAN H must not be connected to +U YMM to ÖVE-K41-5 or H05VV-F to DIN VDE 0881-5 B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 29: Bus Connection

    As the control units are supplied with voltage in addition to transferring data, problems caused by voltage drops can occur depending on the number of modules and existing cable lengths. A voltage supply unit must be used for every touch room console (heating circuit module, hydraulic module). B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 30: Connecting The Bus Cable

    If the contacts at the base of the end jumper are not bridged (image left), it is referred to as “not set". In this case there is no bus termination. If the contacts are closed (image right), the end jumper is set and the bus connection is terminated. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 31: Setting The Module Address

    4.1 – 4.6 4.1 – 4.2 13 – 14 5.1 – 5.6 5.1 – 5.2 15 – 16 6.1 – 6.6 6.1 – 6.2 17 – 18 7.1 – 7.6 7.1 – 7.2 B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 32: Potential Equalisation / Potential Separation

    Instead of the potential equalisation, a Fröling bus repeater can be used in the bus connection line to the next building. The potential separation (galvanic isolation) allows the bus network to be split into two separate sub- networks. Bus side A Bus side B Expansion Bus repeater module B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 33: Connection Information According To Pump Types

    Connect the control cable to the PDM output on the board, making sure that the polarity is correct: - brown wire to earth - white wire to plus Do not use the other two wires (blue, black) and insulate B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 34: Frequency Converter

    Scroll down through groups and parameters. Increase/reduce the value of a flashing digit Down arrow Enter Go forward one step in the program menu. Save a change to a parameter value B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 35: Changing Parameters

    TIP: Pressing the Sel button allows you to change the tens column, pressing it again allows you to change the hundreds column Confirm the set value by pressing Enter Press Escape several times to exit the program menu B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 36 You can restore the factory settings by setting parameter P 112 to 1. The parameter then automatically returns to the value 0 and the frequency converter displays the message "F048". B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 37: Initial Start-Up With Settings Wizards

    Check for loose or uninsulated wires in the terminal boxes of the pumps, mixing valve and switch valve, which could cause a short-circuit 3.1.3 System check r Check that the main fuse for the boiler has a sufficient rated amperage Ü "Mains connection" [} 8] B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 38: General Information About The Settings Wizard

    Connect Setting parameters required for the boiler to use the “froeling-connect.com” online control (IP address, display password, etc.) Heating up program Activation and selection of a heating up program. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 39: Switching On For The First Time

    Then the basic screen of the touch display is shown. 1: Selection of the controller language 2: Setting the production number (see identification plate) 3: Setting the date and time 4: Display of the basic screen B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 40: Starting The Setting Wizard

    2: Type in the service code and confirm 3: Tap the icon of the settings wizard 4: Tap the “Boiler” setting wizard 5: The settings wizard loads 6: Read the information text and continue with “YES” to start B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 41 Solar pump / 0 – 10 V Field pump 0-10 V + valve Solar pump 0-10 V + valve Switch valve Ü "Activation options of pump outlets" [} 95] Continue to the next step Go back one step B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 42: Parameters Overview

    Room temperature which is regulated during the set Room temperature which is regulated outside of the set heating times. heating times. Flow temperature SP at outside air temperature of +10°C First setting point for definition of heating curve. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 43: Heating - Times

    If the outside air temperature exceeds this value during heating, the heating circuit pumps and mixing valve are deactivated. 4.1.3 Heating - Times System menu Heating Ü "Setting times" [} 105] B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 44: Heating - Service

    ▪ NO: During DHW tank loading this heating circuit is compensated basis. deactivated. ▪ YES: Despite active DHW tank priority, this heating circuit is supplied with heat during DHW tank loading. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 45: Heating - Heating Up Program

    Heating up program Service Outfeed temperature setpoint on day 1 … 30 If “heating up program 8” is selected, the flow temperature setpoint can be preset for each day using this setting. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 46 If the current room temperature falls below the set frost protection temperature setpoint, this influences the set flow temperature setpoint of the heating up program. NOTE: Only in conjunction with remote control! B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 47: Heating - General Settings

    DHW tank pump control window has elapsed or the temperature set under “Desired DHW tank temperature“ has been Specifies the speed of the DHW tank pump as a reached. percentage of maximum speed. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 48: Water - Temperatures

    DHW ▪ YES: If in the current day the DHW tank has already tank temperature + 3°C. been loaded once, any further DHW tank loading is prevented. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 49: Solar

    Display of the current temperature at the solar reference transmitter is used. In order to perform the calculation sensor in the lower part of the buffer tank. more precisely, the use of a collector return sensor is recommended. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 50 Goal of solar loading Collector pump control Indicates which heat sink (buffer tank, DHW tank) is currently being loaded. Display of the current speed of the collector pump as a percentage of maximum speed. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 51: Solar - Temperatures

    Also when the criteria for starting the collector pump have reached after the set time, the collector pump starts. been reached, the collector pump is only active up to the set time. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 52: Solar - Service

    If no temperature Pump outlet to which the solar isolating valve is increase on the collector sensor is detected, the collector connected. pump switches off and the time restarts from zero. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 53: Solar - Heat Meter

    System menu Solar Collector temperature Collector return temperature Display of the current temperature at the solar collector. Prerequisite: Hydraulic system 12 or 13 Display of the current temperature at the collector return. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 54: Buffer Tank

    Display of the current temperature in the lower part of the position at the storage tank. All of the configured sensors buffer tank. are used to calculate the storage tank charge status. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 55: Buffer Tank - Temperatures

    Difference, which must be given for loading a buffer tank e.g. in an adjacent building. If this difference is not reached, the buffer tank loading stops. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 56: Buffer Tank - Times

    Sensor input of buffer tank bottom sensor Sensor input to which the sensor in the bottom part of the buffer tank is connected. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 57: Boiler

    If the boiler temperature setpoint is exceeded by this value, the boiler follows the shutdown procedure. The boiler starts up again below the boiler temperature setpoint. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 58: Boiler - Times

    Monitoring time of temperature rise in return setpoint is weighted. Monitoring time of temperature rise in return (for start of quick regulation). 4.5.3 Boiler - Times System menu Boiler Ü "Setting times" [} 105] B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 59: Boiler - Service

    ▪ YES: In addition to an “error” or “alarm”, the common fault relay closes when a “warning” is present on the ▪ YES: A line break for better visualisation is sent boiler. between the individual data sets. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 60 MODBUS (RTU/ASCII). Indicates which Modbus protocol is to be used for the transfer. Which protocol must be used can be found in the documentation of the Modbus system used on site. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 61: Boiler 2

    Backup boiler pump ▪ ON: Backup boiler is activated immediately Prerequisite: Set the parameter “Switch valve installed“ NOTICE! Response to burner blockage! to “NO” Display of the current pump control for the standby boiler. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 62: Boiler 2 - Temperatures

    This avoids operation with high energy consumption when Main boiler startup delay the temperature outside is cold. Prerequisite: Backup boiler is manually fed Specifies the delay time after which the main boiler is permitted to start again. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 63: Boiler 2 - Service

    After setting the fuel a prompt appears to adopt the The suction turbine runs on for the set time after the max specified material values. This must be confirmed with sensor has tripped. “YES”. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 64: Fuel - Service

    85%. If you only want one filling time, then set the second filling time to the same time as the first filling time. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 65: Feed System

    Display of the current speed of the distributor 2 … 4 Speed, distributor 1 pump pump. Prerequisite: Variant 1 and pump for distributor 1 installed Display of the current speed of distributor 1 pump. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 66: Network Pump - Temperatures

    Control of network pump Pump outlet to which the pump for distributor 1 is Definition of control signal for pump type used. connected. Ü "Activation options of pump outlets" [} 95] B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 67: Cascade

    Slave boiler 1 System menu Cascade Slave boiler boiler temperature Slave boiler OK Display of the current boiler temperature of the backup Display of whether the backup boiler is ready for boiler. operation. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 68: Cascade - Temperatures

    Storage tank charge status CS [%] consequently both the master and the slave boiler. Start point 2 at storage tank charge If the storage tank charge is lower than this value, the second boiler is started. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 69: Cascade - Service

    Start priority of slave boiler 2 Start priority of slave boiler 3 With this setting the current number of operating hours is used as the start criterion as all boilers have equal priority. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 70 (the setpoint temperature of the cascade plus the hysteresis value for the control range and the hysteresis value for the quick output reduction. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 71: Difference Regulator

    4.11.3 Difference regulator - Times System menu Difference regulator Ü "Setting times" [} 105] B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 72: Difference Regulator - Service

    “NO”, 0°C is permanently displayed. ▪ 0: The button is not pressed ▪ 1: The button is pressed Speed of the circulation pump Specifies the current speed of the circulation pump. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 73: Circulation Pump - Temperatures

    Sensor input to which the flow switch is connected. Ü "Activation options of pump outlets" [} 95] If the flow switch is implemented as a push button, connect the external button directly to the sensor input. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 74: Manual

    Oufeeder - manual WOS motor ▪ ON: The stoker and feed screw drive is activated. The WOS motor can be actuated manually. Ash screw ▪ ON: The ash screw drive is activated. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 75: Manual - Digital Outputs

    The parameters displayed depend on the boiler configuration! ▪ A 0: Automatic, Off; A 1-100%: Automatic, with % value ON ▪ 1-100%: Manual, with % value ON ▪ 0%: Manual, Off B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 76: Manual - Digital Inputs

    System Setting Slide-on duct cooling installed Slide-on duct cooling run-on Specifies whether slide-on duct cooling is installed. Specifies the run-on time of the pump control for the slide- on duct cooling. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 77 If the condition “Minimum difference between flue gas and boiler temperature in HEATING” is not fulfilled for the set duration, the message “Safety time expired, flue gas temperature too low for too long” appears on the display. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 78 Specifies the start point for the FGR primary air as a FGR duct in seconds. percentage of the combustion chamber control band. The control range is defined by the parameters "0% CCT signal at CCT" and "100% CCT signal at CCT". B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 79 Determines the maximum output of the HV module up to which the voltage may be increased within a defined Specifies whether a flue gas temperature sensor is interval. present. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 80 ▪ Status “10”: Separator error ▪ Status “11”: Quick cleaning ▪ Status “12”: Waiting for drying time ▪ Status “13”: Cleaning – Waiting ▪ Status “14”: Cleaning – Shaking ▪ Status “15”: Cleaning – Waiting B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 81 Time during which only the ignition is activated. The fuel slide-in is not active for this duration. CCT rise for heating If the combustion chamber temperature rises after pre- heating by this value, the boiler switches to “Heating“ operating status. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 82 CAF fan activation, then the FGR reached the maximum permitted opening. primary air setpoint and influence der FGR primary air on the CAF fan activation is used to control the fan. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 83 The time until the stoker is full is Maximum loading rate of feed screw. Total time that the feed screw is on, until the fuel falls onto the grate (= stoker is full). B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 84 If the light scanner detects material within this time, the During troubleshooting of stoker, it turns backwards for sliding floor is switched off. Duration, how long should the stoker turn backwards during troubleshooting of stoker. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 85 After this the boiler will continue to heat the end of the cycle. for the set time before it is shut down. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 86 In conjunction with the parameter “Minimum combustion Start tertiary air at secondary air control chamber temperature”, this defines the control range, within which the minimum output of the boiler is increased. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 87 Lambda values System menu System Setting Maximum deviation of residual O2 from setpoint Within this tolerance range, with reference to the residual oxygen content setpoint, the residual oxygen controller does not activate. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 88 Setting - General settings General settings System menu System Setting Ü "Boiler - General settings" [} 59] MODBUS settings MODBUS General settings settings Setting Ü "Boiler - General settings - MODBUS settings" [} 60] B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 89: System - Current Values

    The number of parameters depends on the configuration. 4.14.4 System - System selection System menu System System selection Menu for setting the configuration for systems that have not been configured with the setting wizard. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 90: Diagnostics

    Clear error history System menu Diagnostics The entire error history can be deleted using this function. From this time on, the error history will be filled again with new fault messages. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 91: Touchscreen

    ▪ On: The address in the local network (IP address), the subnet mask, default gateway and DNS server are automatically assigned by the router/server. ▪ Off: IP address, subnet mask, default gateway and DNS server can be manually set. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 92 Carry out update completely reconfigured (e.g. when replacing the core Ü "Software update Lambdatronic 3200" [} 109] module). Restart display Touch control unit is restarted and the data is reloaded from the core module. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 93: Touchscreen - Display Operating Rights

    If this function is activated, the respective room console is enabled for switching the boiler on and off. In order to be able to operate the boiler, remote switching on the boiler display must also be activated. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 94: Touchscreen - Display Allocation

    To assign a DHW tank to a specific room console, the respective DHW tank number with its address must set on the room console. The parameters are set to “none” at the factory! B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 95: Faq

    When set to “Isolating valve” the output is activated either with 0% or 100%. This setting value is only available in the “Water” or “Boiler 2” menu. HKP0 The following applies to pump outlet HKP0 at the core module: ▪ Relay output ▪ Speed control is not possible B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 96: Pump Stall Protection

    ▪ Collector pump (not applicable to system 12 and system 13) ▪ Difference control pump ▪ Heating circuits (15 seconds pump run, subsequently the mixer starts up and shuts down again) B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 97: Boiler Operating Statuses

    The boiler then switches to “Shutdown wait” status and “Tilt grate”. It will remain in this status for at least 30 mins depending on the boiler output, the fuel used and the parameters set. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 98: Determination Of The Quantity Of Heat

    Boiler with 3-way mixing valve r Set mixing valve to manual operation and turn the lever to the central position r Activate the circulating pump in manual operation with 100% speed B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 99 Configuring the heat quantity calculation r Go to the menu “System → Settings → Boiler heat quantity calculation” r Enter the recorded values for the flow of the circulating pump at the respective parameter B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 100: Boiler Modes

    Tip: In systems with solar panels, choose the DHW tank loading time so that solar energy can be used. Example 2: "Automatic” mode without storage tank with solar panel system Boiler time 2 Boiler time 1 Heating time 1 Heating time 2 setback mode DHW tank loading time 1 B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 101: Automatic" Mode With Storage Tank

    Example 2: “Automatic” mode with storage tank and solar panel system Storage tank loading time 1 Heating time 2 Heating time 1 setback mode DHW tank loading time 1 DHW tank loading time 2 B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 102: Continuous Load" Mode Without Storage Tank

    5.5.4 “Continuous load” mode with storage tank To ensure efficient operation, set systems with a storage tank to “Automatic” mode rather than “Continuous load” mode. Ü "“Automatic” mode with storage tank" [} 101] B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 103: Domestic Hot Water" Mode Without Storage Tank

    Tip: In systems with solar panels, choose the DHW tank loading time so that solar energy can be used. Example 2: “Domestic hot water” mode without storage tank with solar panel system DHW tank loading time 1 B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 104: Domestic Hot Water" Mode With Storage Tank

    Example 2: “Domestic hot water” mode with storage tank and solar panel system Storage tank loading time 1 DHW tank loading time 1 DHW tank loading time 2 B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 105: Setting Times

    Tap the symbol under the day of the week Ä The edit window will appear You can specify up to four time windows per component and day. r Tap the desired time window B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 106 If you want to apply the time window setting to another day in addition, you can do this by activating the relevant day. A set time window can be deleted by tapping on the “Recycle bin” symbol. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 107: Calibrating The Touchscreen

    In the “Software update / Service" menu open the “Recalibrate touch control” parameter r Set the parameter to “YES” and confirm at the bottom right Ä The touchscreen will restart and begin calibrating B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 108 To calibrate the touchscreen, you much press five points indicated by a crosshair in the order shown. The control will restart after calibration. NOTICE Inaccurate calibration If you do not tap the indicated points accurately, the control may stop working properly and a software update may be required. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 109: Software Update Lambdatronic 3200

    Perform software update of all touch controls USB-C USB-A USB-A Ü "Carrying out a software update on the touch control" [} 112] r Close Flash Update Wizard - restart controller Lambdatronic Service Ü "Finishing a software update" [} 113] B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 110: Carrying Out A Software Update On The Boiler Controller

    Ä A window is displayed where you can search for the Flash file r Navigate to the folder where the file is saved r Select the Flash (*.s19) file and click on the "Open" button B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 111 Ä The update process will now start and a progress bar displays the current status When the flash update is successfully transferred to the boiler controller, the following window appears: NOTICE! Do not close the update at this time and do not disconnect the boiler controller! B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 112: Carrying Out A Software Update On The Touch Control

    Once the update is complete, a message will appear that you can remove the stick r Remove the USB stick Ä The touch control restarts automatically The touch control software is up-to-date following the restart. r Perform updates to any other touch controls B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 113: Finishing A Software Update

    Ä After restarting the boiler controller, check whether all touch controls have started up correctly NOTICE! If not all touch controls connect to the boiler control, a restart of the entire system (main switch OFF/ON) is necessary! B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 114: Usb Data Recording

    Ä The USB must not contain a software update Ä Recording starts automatically once the touch display has started Data recording is indicated in the status line by means of the USB symbol with an activity bar. B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 115 Notes B1840023_en | Service handbook Lambdatronic H 3200 - Turbomat...
  • Page 116 Manufacturer’s address Froling srl Froling SARL Fröling Heizkessel- und Zweigniederlassung Behälterbau GesmbH Aschheim Industriestraße 12 Max-Planck-Straße 6 Via J. Ressel 2H 1, rue Kellermann A-4710 Grieskirchen 85609 Aschheim I-39100 Bolzano (BZ) F-67450 Mundolsheim +43 (0) 7248 606 0 +49 (0) 89 927 926 0 +39 (0) 471 060460 +33 (0) 388 193 269 info@froeling.com...

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