Summary of Contents for Fröling Lambdatronic S 3200
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Service handbook Lambdatronic S 3200 - S1 Turbo Core module version 55.04 - Build 05.21 | Touch control version 60.01 Build 01.39 Translation of original German version of service handbook for technicians. Read and follow all instructions and safety instructions.
4.3.4 Solar - Service ........................... 46 4.3.5 Solar - Heat meter........................47 4.4 Buffer tank............................. 48 4.4.1 Buffer tank - Status ........................48 4.4.2 Buffer tank - Service ........................49 4.5 Boiler ..............................50 B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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5.7 Software update Lambdatronic 3200 ....................84 5.7.1 Carrying out a software update on the boiler controller ............. 85 5.7.2 Carrying out a software update on the touch control ..............87 B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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Table of contents 5.7.3 Finishing a software update ....................... 88 5.8 USB data recording..........................89 B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Insulate the flue gas pipes and do not touch them during operation The information on safety, standards and guidelines in the assembly and operating instructions for the boiler should also be observed! B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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KM-26 PWM / 0-10V pump 1 KM-27 Induced draught fan Connection cable 3 x 1.5 mm for power supply, Connection cable 3 x 0.75 mm for analysis of current speed B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
NOTICE! Flexible sheathed cable must be used for the wiring; this must be of the correct size to comply with applicable regional standards and regulations Boiler type Electric fuses Fuse type S1 Turbo C16A S1 Turbo F C16A B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
In the delivered state, the outside temperature sensor is read in by the core module ("KM-19 / outside temperature sensor" connection). Alternatively, the outside temperature sensor can be connected to an additional heating circuit module. Ü "Heating circuit module" [} 15] B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Handwheel… Allows you to adjust the temperature by +/- 3°C IMPORTANT! Refer to the supplied assembly instructions for more detailed explanations on connecting and operating the FRA room temperature sensor. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Ä Make sure that the cables are configured correctly (polarity) in accordance with the connection diagram of the pump! r Set control of the pump in the relevant menu to “Field pump / PWM” or “Field pump / 0-10V” B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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Please note that the minimum speed may need to be adjusted on some pumps (default setting: 30%). FRKEM29 AO-P1 r Connect pump to output “Pump 1” of the core module r In the relevant menu, set the pump control to “Pump without control signal” B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Ä Make sure that the cables are configured correctly (polarity) in accordance with the connection diagram of the pump! r In the relevant menu, set the activation of the pump to “Field pump PDM + valve” or to “Field pump 0-10V + valve” B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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Connect the phase (L) for switching over the valves together with the phase (L) for the pump to the switched output of the relay r In the relevant menu, set the pump control to “HE pump without control signal” B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Connection / Name Note HE-01 Connection with cable – LIYCY paired 2x2x0.5; HE-02 Ü "Connecting the bus cable" [} 26] Caution! CAN L and CAN H must not be connected to +U B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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4 x 0.75 mm , max. 0.15A / 230V HE-12 Mixing valve 2 1. YMM to ÖVE-K41-5 or H05VV-F to DIN VDE 0881-5 Fuses 6.3 AT HE-09, HE-10, HE-11, HE-12 B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Depending on the type of pump, the phase (L) is either connected to the relay output or triac output. Connecting a circulating pump to the hydraulic module 1. YMM to ÖVE-K41-5 or H05VV-F to DIN VDE 0881-5 B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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Ä Make sure that the cables are configured correctly (polarity) in accordance with the connection diagram of the pump! r Set control of the pump in the relevant menu to “Field pump / PWM” or “Field pump / 0-10V” B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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Connect the power supply for the pump to output “Pump 1” or “Pump 2” and use the triac output for phase r In the relevant menu, set the pump to “Pump without control signal” B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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) from NOC on the relay to the pump using terminal “S/S” as the release contact r Connect power supply at pump connector r In relevant menu, set pump to “Field pump PDM + valve” or “Field pump 0-10V + valve” B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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Ä Make sure that the cables are configured correctly (polarity) in accordance with the connection diagram of the pump! r In the relevant menu, set the activation of the pump to “Field pump PDM + valve” or to “Field pump 0-10V + valve” B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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Phase (L) for switching the valve and connecting neutral conductor (N) to output “Pump 1” or “Pump 2” using the relay output for phase (L) r Connect the phase (L) for continuous supply (switches the valve back to the initial position) to the power supply at terminal “L” B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Patch cable CAT 5 RJ45 SFTP 1:1 configuration, included in delivery RL-05 1. YMM to ÖVE-K41-5 or H05VV-F to DIN VDE 0881-5 Fuses 6.3 AT RL-01 Connection example Balancing valve Firewood-/ Return mixing valve Dual fuel boiler (Return mixer module) B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
NOTICE! The inputs and output are pre-configured, so it is essential the following addressing is complied with. Standard configuration – Analogue module with address 0 Input Designation External power specification (0-10V) B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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(“Boiler release input available” parameter = YES). Necessary parameters for setting the power demand can be found in the “Boiler – General settings” menu. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
For the bus connections between the individual modules, cable type LIYCY paired 2x2x0.5 should be used. The connection to the 5-pin plugs should be carried out according to the following diagram: Braided shield Braided shield white white green green yellow yellow brown brown B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
If the contacts at the base of the end jumper are not bridged (image left), it is referred to as “not set". In this case there is no bus termination. If the contacts are closed (image right), the end jumper is set and the bus connection is terminated. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Instead of the potential equalisation, a Fröling bus repeater can be used in the bus connection line to the next building. The potential separation (galvanic isolation) allows the bus network to be split into two separate sub- networks. Bus side A Bus side B Expansion Bus repeater module B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Connect the control cable to the PDM output on the board, making sure that the polarity is correct: - brown wire to earth - white wire to plus Do not use the other two wires (blue, black) and insulate B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Check for loose or uninsulated wires in the terminal boxes of the pumps, mixing valve and switch valve, which could cause a short-circuit 3.1.3 System check r Check that the main fuse for the boiler has a sufficient rated amperage Ü "Mains connection" [} 8] B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Connect Setting parameters required for the boiler to use the “froeling-connect.com” online control (IP address, display password, etc.) Heating up program Activation and selection of a heating up program. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Then the basic screen of the touch display is shown. 1: Selection of the controller language 2: Setting the production number (see identification plate) 3: Setting the date and time 4: Display of the basic screen B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
3: Tap the icon of the settings wizard 4: Tap the “Boiler” setting wizard 5: The settings wizard loads 6: Read the information text and continue with “YES” to start B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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Field pump 0-10 V + valve Solar pump 0-10 V + valve Switch valve Ü "Activation options of pump outlets" [} 75] Continue to the next step Go back one step B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Room temperature which is regulated outside of the set heating times. heating times. Flow temperature SP at outside air temperature of +10°C First setting point for definition of heating curve. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
If the outside air temperature exceeds this value during heating, the heating circuit pumps and mixing valve are deactivated. 4.1.3 Heating - Times System menu Heating Ü "Setting times" [} 80] B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
▪ NO: During DHW tank loading this heating circuit is compensated basis. deactivated. ▪ YES: Despite active DHW tank priority, this heating circuit is supplied with heat during DHW tank loading. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Heating up program Service Outfeed temperature setpoint on day 1 … 30 If “heating up program 8” is selected, the flow temperature setpoint can be preset for each day using this setting. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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If the current room temperature falls below the set frost protection temperature setpoint, this influences the set flow temperature setpoint of the heating up program. NOTE: Only in conjunction with remote control! B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
DHW tank pump control window has elapsed or the temperature set under “Desired DHW tank temperature“ has been Specifies the speed of the DHW tank pump as a reached. percentage of maximum speed. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
DHW ▪ YES: If in the current day the DHW tank has already tank temperature + 3°C. been loaded once, any further DHW tank loading is prevented. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Display of the current temperature at the solar reference transmitter is used. In order to perform the calculation sensor in the lower part of the buffer tank. more precisely, the use of a collector return sensor is recommended. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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Collector pump control Indicates which heat sink (buffer tank, DHW tank) is currently being loaded. Display of the current speed of the collector pump as a percentage of maximum speed. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Also when the criteria for starting the collector pump have reached after the set time, the collector pump starts. been reached, the collector pump is only active up to the set time. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
If no temperature Pump outlet to which the solar isolating valve is increase on the collector sensor is detected, the collector connected. pump switches off and the time restarts from zero. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Solar Collector temperature Collector return temperature Display of the current temperature at the solar collector. Prerequisite: Hydraulic system 12 or 13 Display of the current temperature at the collector return. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Display of the current temperature in the lower part of the position at the storage tank. All of the configured sensors buffer tank. are used to calculate the storage tank charge status. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Sensor input of buffer tank middle sensor required amount of fuel to fully load the buffer tank. Sensor input to which the sensor in the mid area of the buffer tank is connected. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Display of the signal for the combustion controller. Return pump controller ID fan control Reports the current speed of the return lift pump (bypass Display of the current ID fan control. pump) in percent. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
150s! Control of bypass pump Indicates the control type of the RL lift pump. Minimum speed of shunt pump Indicates the minimum speed of the RL lift pump. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
“0-10V“ (address of analogue module values are saved in °C. and input terminal, e.g. 0.3). ▪ NO: In conjunction with a data logger, all temperature values are saved in °F. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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Boiler number By setting the boiler number, this is automatically transferred into the commissioning report when it is saved. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
If the secondary boiler is started, it will run for at least the activated immediately on request. length of time set here. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Which pump output is used for unloading the controlled can be adjusted using this parameter. backup boiler Pump outlet to which the loading pump of the backup boiler or the backup boiler switch valve is connected. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
2 ... 4 installed Prerequisite: Variant 1 and feeder pump for distributor 1 Display of the current return temperature from distributor installed 2 ...4. Display of the current return temperature from distributor B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Sensor input to which the sensor for the network return temperature is connected. If for system operation reasons you need to limit the maximum speed for the network pump you can do so by adjusting this parameter. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Display of the current temperature of the heat sink for the differential controller (e.g. tiled stove with water pocket, differential controller (e.g. layered tank, etc.). …). Pump speed Specifies the current speed of the differential controller pump. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Maximum pump speed If for system operation reasons you need to limit the maximum speed of the pump of the differential controller you can do so by adjusting this parameter. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
If the flow switch is implemented as a push button, after the button is pressed the circulation pump still continues to run for the specified time. NOTICE! Parameter only relevant when using a flow switch! B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Pump output of circulation pump Pump outlet to which the circulation pump is connected. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
▪ A 0: Automatic, Off; A 1: Automatic, On ▪ 1: Manual, On ▪ 0: Manual, Off 4.11.3 Manual - Analogue outputs Analogue outputs System menu Manual The parameters displayed depend on the boiler configuration! B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Digital inputs System menu Manual The parameters displayed depend on the boiler configuration! ▪ A 0: Automatic, Off; A 1: Automatic, On ▪ 1: Manual, On ▪ 0: Manual, Off B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
As a condition for the “Heating” operating status, the difference between the current flue gas temperature and the current boiler temperature must at least exceed the value set here. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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Secondary air at door open during status Heating If the insulated door of the boiler is opened in “Heating” status, the secondary air flap is opened to the specified value. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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(type OZA685, item number: 69400, “Lambda probe” provides a stable measurement for one minute. If the socket) measurement exceeds 21% for more than one minute, the probe is also calibrated, regardless of the standstill times. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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Pump current at the last calibration The measured heating voltage of the broadband probe is displayed. Broadband probe Nernst voltage The measured Nernst voltage of the broadband probe is displayed. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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Setting - General settings General settings System menu System Setting Ü "Boiler - General settings" [} 52] MODBUS settings MODBUS General settings settings Setting Ü "Boiler - General settings - MODBUS settings" [} 53] B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Display of the current fault messages. In addition, you can also invoke time information here, such as when the fault occurred, when the fault was acknowledged and when the fault was cleared. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
(cleared). If all 50 fault indication entries are in use and there is another fault indication entry, the oldest entry will be deleted to make room for the current one. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
▪ On: The address in the local network (IP address), the subnet mask, default gateway and DNS server are automatically assigned by the router/server. ▪ Off: IP address, subnet mask, default gateway and DNS server can be manually set. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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(e.g. when replacing the core Ü "Software update Lambdatronic 3200" [} 84] module). Restart display Touch control unit is restarted and the data is reloaded from the core module. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
The parameters displayed depend on the configuration. Boiler: Boiler values visible If this function is activated, all boiler status values and the “Boiler” menu are available on the room console. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
To assign a DHW tank to a specific room console, the respective DHW tank number with its address must set on the room console. The parameters are set to “none” at the factory! B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
When set to “Isolating valve” the output is activated either with 0% or 100%. This setting value is only available in the “Water” or “Boiler 2” menu. HKP0 The following applies to pump outlet HKP0 at the core module: ▪ Relay output ▪ Speed control is not possible B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
“heating” status. Door open The insulating door is open and the fan runs at maximum speed. The fuel burns down to residual embers. Fault CAUTION - There is a fault! B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Activate the circulating pump in manual operation at 50% speed r Press the push bar on the line regulating valve; make a note of the flow on the scale B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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Activate the circulating pump in manual operation at 50% speed r Press the push bar on the line regulating valve; make a note of the flow on the scale B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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Configuring the heat quantity calculation r Go to the menu “System → Settings → Boiler heat quantity calculation” r Enter the recorded values for the flow of the circulating pump at the respective parameter B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Tap the symbol under the day of the week Ä The edit window will appear You can specify up to four time windows per component and day. r Tap the desired time window B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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If you want to apply the time window setting to another day in addition, you can do this by activating the relevant day. A set time window can be deleted by tapping on the “Recycle bin” symbol. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
In the “Software update / Service" menu open the “Recalibrate touch control” parameter r Set the parameter to “YES” and confirm at the bottom right Ä The touchscreen will restart and begin calibrating B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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NOTICE Inaccurate calibration If you do not tap the indicated points accurately, the control may stop working properly and a software update may be required. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
USB-C USB-A USB-A Ü "Carrying out a software update on the touch control" [} 87] r Close Flash Update Wizard - restart controller Lambdatronic Service Ü "Finishing a software update" [} 88] B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Ä A window is displayed where you can search for the Flash file r Navigate to the folder where the file is saved r Select the Flash (*.s19) file and click on the "Open" button B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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When the flash update is successfully transferred to the boiler controller, the following window appears: NOTICE! Do not close the update at this time and do not disconnect the boiler controller! B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
Once the update is complete, a message will appear that you can remove the stick r Remove the USB stick Ä The touch control restarts automatically The touch control software is up-to-date following the restart. r Perform updates to any other touch controls B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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Ä After restarting the boiler controller, check whether all touch controls have started up correctly NOTICE! If not all touch controls connect to the boiler control, a restart of the entire system (main switch OFF/ON) is necessary! B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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Turn on the main switch and connect USB to the extension Ä The USB must not contain a software update Ä Recording starts automatically once the touch display has started B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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5 | FAQ Data recording is indicated in the status line by means of the USB symbol with an activity bar. B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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Notes B1720023_en | Service handbook Lambdatronic S 3200 - S1 Turbo...
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