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Turbomat 400
Fröling Turbomat 400 Manuals
Manuals and User Guides for Fröling Turbomat 400. We have
2
Fröling Turbomat 400 manuals available for free PDF download: Service Handbook, Operating Instructions Manual
Fröling Turbomat 400 Service Handbook (116 pages)
Brand:
Fröling
| Category:
Boiler
| Size: 9 MB
Table of Contents
Table of Contents
2
General
5
About These Instructions
5
Safety Information
5
Power Connection and Wiring
6
Core Module and Connection Options
6
Board View - Core Module
6
Mains Connection
8
Connecting the Outside Temperature Sensor
8
FRA Room Temperature Sensor
9
Boiler Enable Contact
9
Connecting a Circulating Pump to the Core Module
10
Connecting a Circulating Pump with Valve to the Core Module
12
Heating Circuit Pump 0 / Burner Relay
14
Operating Signal
14
Expansion Modules
15
Heating Circuit Module
15
Hydraulic Module
16
Wood Chip Module
22
Plug Power Pack FRSNT17
23
Plug Power Pack Meanwell LRS-100-24
24
Analogue Module
24
Digital Module
26
Feed System Module
28
BUS Connection
29
Connecting the Bus Cable
30
Setting End Jumpers
30
Setting the Module Address
31
Potential Equalisation / Potential Separation
32
Connection Information According to Pump Types
33
Frequency Converter
34
Operating Elements
34
Changing Parameters
35
Initial Start-Up with Settings Wizards
37
Before Switching on for the First Time
37
Controller Check
37
Check on the Connected Units
37
System Check
37
General Information about the Settings Wizard
38
Switching on for the First Time
39
Starting the Setting Wizard
40
Parameters Overview
42
Heating
42
Heating - Status
42
Heating - Temperatures
42
Heating - Times
43
Heating - Service
44
Heating - Heating up Program
45
Heating - General Settings
47
Water
47
Water - Status
47
Water - Temperatures
48
Water - Times
48
Water - Service
48
Solar
49
Solar - Status
49
Solar - Temperatures
51
Solar - Times
51
Solar - Service
52
Solar - Heat Meter
53
Buffer Tank
54
Buffer Tank - Status
54
Buffer Tank - Temperatures
55
Buffer Tank - Times
56
Buffer Tank - Service
56
Boiler
57
Boiler - Status
57
Boiler - Temperatures
57
Boiler - Times
58
Boiler - Service
59
Boiler - General Settings
59
Boiler 2
61
Boiler 2 - Status
61
Boiler 2 - Temperatures
62
Boiler 2 - Service
63
Fuel
63
Fuel - Parameter
63
Fuel - Service
64
Fuel - Times
64
Feed System
65
Feed System - Screw 1 on LB
65
Network Pump
65
Network Pump - Status
65
Network Pump - Temperatures
66
Network Pump - Service
66
Cascade
67
Cascade - Status
67
Cascade - Temperatures
68
Cascade - Service
69
Difference Regulator
71
Difference Regulator - Status
71
Difference Regulator - Temperatures
71
Difference Regulator - Times
71
Difference Regulator - Service
72
Circulation Pump
72
Circulation Pump - Status
72
Circulation Pump - Temperatures
73
Circulation Pump - Times
73
Circulation Pump - Service
73
Manual
74
Manual - Manual Operation
74
Manual - Digital Outputs
75
Manual - Analogue Outputs
75
Manual - Digital Inputs
76
System
76
System - Setting
76
System - Current Values
89
System - Sensors and Pumps
89
System - System Selection
89
Diagnostics
90
Diagnosis - Current Fault List
90
Diagnosis - Clear Pending Error
90
Diagnostics - Error History
90
Diagnostics - Clear Error History
90
Touchscreen
91
Touchscreen - Display Settings
91
Touchscreen - Display Operating Rights
93
Touchscreen - Display Allocation
94
Faq
95
Activation Options of Pump Outlets
95
Pump Stall Protection
96
Boiler Operating Statuses
97
Determination of the Quantity of Heat
98
Assembly Information
98
Functioning and Configuration
98
Boiler Modes
100
Automatic" Mode Without Storage Tank
100
Automatic" Mode with Storage Tank
101
Continuous Load" Mode Without Storage Tank
102
Continuous Load" Mode with Storage Tank
102
Domestic Hot Water" Mode Without Storage Tank
103
Domestic Hot Water" Mode with Storage Tank
104
Setting Times
105
Calibrating the Touchscreen
107
Software Update Lambdatronic 3200
109
Carrying out a Software Update on the Boiler Controller
110
Carrying out a Software Update on the Touch Control
112
Finishing a Software Update
113
USB Data Recording
114
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Fröling Turbomat 400 Operating Instructions Manual (72 pages)
Wood chip boiler
Brand:
Fröling
| Category:
Boiler
| Size: 6 MB
Table of Contents
Table of Contents
2
General
5
Product Overview
6
Safety
8
Hazard Levels of Warnings
8
Pictograms Used
9
General Safety Information
10
Permitted Uses
11
The Clean Air Act 1993 and Smoke Control Areas
11
Permitted Fuels
11
Wood Chips
11
Wood Pellets
13
Wood Shavings
13
Miscanthus
13
Changing the Fuel
14
Non-Permitted Fuels
14
Qualification of Operating Staff
14
Protective Equipment for Operating Staff
14
Safety Devices
16
External Safety Devices
17
Hydraulic Chamber Safety Switch
17
Guardrail
17
Residual Risks
18
Emergency Procedure
20
Overheating of the System
20
Smell of Flue Gas
20
Fire in the System
20
Notes for Operating a Heating System
21
Installation and Approval of the Heating System
21
General Information for Installation Room (Boiler Room)
21
Requirements for Central Heating Water
22
Notes for Using Pressure Maintenance Systems
24
Return Lift
24
Use with Storage Tank
25
Chimney Connection/Chimney System
25
Operating the System Assembly and Initial Startup
26
Filling the Store Space with Fuel
27
Loading of Fuel for a Partially Emptied Store with Rotary Agitator
28
Loading Fuel in an Empty Store Space with a Rotary Agitator
28
Rotary Agitator with Combined Drive System
29
Rotary Agitator with Separate Drive System (Optional)
30
Blowing in Fuel for a Partially Emptied Store with Rotary Agitator
30
Blowing in Fuel for an Empty Store with Rotary Agitator
31
Rotary Agitator with Combined Drive System
32
Rotary Agitator with Separate Drive System (Optional)
32
Blowing in Pellets for a Store with Pellet Screw
32
Loading Fuel in a Store Space with a Sliding Floor Discharge Unit
33
Loading Fuel in a Store Space with a Horizontal Screw Discharge Unit
34
Loading Fuel in a Store Space with an Inclined Screw Discharge Unit
34
Drainage of Fuel Store
34
Heating up the Boiler
35
Switching on the Power Supply
35
Switching on the Boiler
35
Regulating the Boiler
35
Switching off the Boiler
35
Switching off the Power Supply
36
Servicing the System
37
General Information on Servicing
37
Required Tools
39
Maintenance Work by the Operator
40
Inspection
40
Checking the System Pressure
40
Checking the Thermal Discharge Safety Device
40
Checking the Safety Valve
40
Checking the Geared Motors
40
Checking the Quick Vent Valve
41
Checking the Draught Controller Flap
41
General Weekly Inspection
41
Cleaning
42
Emptying the Combustion Chamber Ash Container
42
Emptying the Ash Container in the Heat Exchanger
43
Cleaning the Combustion and Burning Chamber
45
Periodic Inspection and Cleaning
48
Periodic Inspection and Cleaning (Approx. 1,000 Hrs)
49
Cleaning the Ash from the Heat Exchanger
50
Cleaning the Flue Gas Temperature Sensor
51
Cleaning the Heat Exchanger
51
Cleaning the Flue Gas Recirculation (FGR) Duct
52
Lubricate the Stoker Bearings
54
Cleaning the Area under the Moving Grate
54
Periodic Inspection and Cleaning (Approx. 3,000 Hrs)
55
Cleaning the Fireclay Elements
56
Setting and Checking the Seal on the Doors
57
Adjusting the Doors
58
Cleaning the FGR Blower Fan
58
Cleaning the Induced Draught Fan
58
Checking the Heat Exchanger Ash Removal Drive
59
Check the Igniter Tube
59
Cleaning the Secondary Air Duct
60
Checking the Underpressure Controller
60
Cleaning the Combustion Air Blower Fan
61
Checking the Combustion Chamber Overpressure Sensor
61
Lubricating the Bearings
62
Checking the Flue Gas Pipe
62
Maintenance Work by Technicians
62
Cleaning the Lambda Probe
63
Maintenance Instructions for Hydraulic System
64
Emissions Measurement by Chimney Sweep or Regulatory Body
65
Switch on the System
65
Start Emissions Measurement
65
Replacement Parts
66
Disposal Information
66
Disposal of the Ash
66
Disposal of System Components
66
Troubleshooting
67
General Faults in the Power Supply
67
Behaviour of System after a Power Failure
67
Excessive Temperature
67
Faults with Fault Message
68
Procedure for Fault Messages
68
Notes
69
Appendix Addresses
72
Address of Manufacturer
72
Customer Service
72
Address of the Installer
72
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