Fröling Turbomat 320 Operating Instructions Manual
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- Operating instructions manual (72 pages) ,
- Service handbook (116 pages)
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Summary of Contents for Fröling Turbomat 320
- Page 1 Operating Instructions Turbomat 320/500 Read and follow the operating instructions and safety information. Edition: 11/2004 Fröling Boiler and Container Making GmbH, Industriestraße 12, A-4710 Grieskirchen Tel. +43 (0) 7248 606-0 Fax +43 (0) 7248 606-600 info@froeling.com www.froeling.com...
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Page 2: Table Of Contents
Switching off the boiler....................13 3.2.5 Switching off the system ..................... 13 Boiler maintenance Inspection, cleaning, and maintenance 4.1.1 Maintenance schedule for Turbomat 320..............16 Emptying theash can....................23 4.1.2 Maintenance schedule for safety devices..............24 Summer service Troubleshooting External faults Internal boiler faults 5.2.1... - Page 3 Table of Contents Appendix Preparing to test emissions Maintenance instructions for hydraulic equipment Addresses 6.3.1 Manufacturer's address ....................29 6.3.2 Your Installer's Address ....................29 Declaration of Conformity Your notes Fröling Boiler and Container Making GmbH, Industriestraße 12, A-4710 Grieskirchen page 3 Tel.
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Page 4: Product Overview
Product overview Pos. Description Waste wood boiler – Fröling Turbomat 320 kW or 500 kW Tunnel door Combustion chamber door Mobile ashcan; Automatic ash removal - combustion chamber Two-piece ashcan; Automatic ash removal - heat exchanger... - Page 5 Product Overview Fröling Boiler and Container Making GmbH, Industriestraße 12, A-4710 Grieskirchen page 5 Tel. +43 (0) 7248 606-0 Fax +43 (0) 7248 606-600 info@froeling.com www.froeling.com Edition: 02.06.2005...
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Page 6: General Information
General Information Permitted Uses General information Permitted uses The boiler should only be operated when it is fully efficient. The boiler should be operated in accordance with the instructions given in this manual. Implement all the necessary safety precautions. Before you start using the boiler, make sure that you are aware of the potential hazards involved. -
Page 7: Design Information
General Information Design Information Design information As a rule, the operator is not authorized to modify or disable the safety equipment. In addition to the operating instructions and the applicable regulations for the country in which the boiler will be operated, all fire, police, and electrical regulations must be observed. 2.2.1 Official approval and reporting obligations NOTE... -
Page 8: Safety Devices
General Information Safety devices Safety devices page 8 B 034 00 04... - Page 9 General Information Safety Devices Pos. Component Description Main switch Before maintenance: Switch off the entire system All components are switched off and powered down STOP key In the event of over-heating, shuts down boiler The pumps continue to run. ...
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Page 10: Residual Risks
General Information Residual risks Residual risks IMPORTANT Do not touch hot surfaces and flue gas pipes. Burns hazard Only operate the boiler using the handles provided for this purpose. Insulate the flue gas pipes or simply avoid touching them during operation. ... -
Page 11: Emergency Actions
General Information Emergency actions Emergency actions If the system over-heats and the safety devices fail to operate, proceed as follows: Close all the doors on the boiler. Shut down the boiler by pressing the STOP key. Do not use the main switch. Open all mixer taps. -
Page 12: Operating The System
See 2.3 Safety devices Check that there is sufficient ventilation and venting. See the set-up instructions for the Turbomat 320/500. Heating up the boiler 3.2.1 Switching on the system Turn the mains switch (1) on the switch gear cabinet to ... -
Page 13: Heating Without The Automatic Igniter
Operating the System Starting up for the first time / Heating the boiler Heating without the automatic igniter Turn the induced draught selector switch (3) to the "0" position. Open the combustion chamber door. Place paper, cardboard or wood on the grate and ignite ... -
Page 14: Boiler Maintenance
Boiler Maintenance Cleaning and Maintenance Boiler maintenance IMPORTANT Maintenance when the boiler is hot. Burns hazard. Hot components. Before starting maintenance on the boiler: Shut down the boiler using the STOP key and allow it to cool down. Turn the induced draught selector switch to the "0" position. ... -
Page 15: Inspection, Cleaning, And Maintenance
Boiler Maintenance Cleaning and Maintenance IMPORTANT Cleaning the combustion chamber with the combustion chamber temperature sensor already mounted. Hazard. Risk of damage to thermocouple. Before you start to clean the combustion chamber: Mark the position of the thermocouple. Loosen the clamps and pull out the thermocouple. ... -
Page 16: Maintenance Schedule For Turbomat 320
Boiler Maintenance Cleaning and Maintenance 4.1.1 Maintenance schedule for Turbomat 320 T(D) = Daily, W = Weekly, M = Monthly, VJ(3-M) = Every 3 months , HJ(6-M) = Every six months, J(Y) = Annually Component / Maintenance Operation Interval Chamber + heat exchanger Overall visual inspection ... - Page 17 Boiler Maintenance Cleaning and Maintenance Component / Maintenance Operation Interval Combustion chamber Using the flat scraper and working from the tunnel door, pull the ash on the upper side of middle vault towards you. Using the flat scraper and ...
- Page 18 Boiler Maintenance Cleaning and Maintenance Component / Maintenance Operation Interval Lambda probe Unscrew and remove the lambda probe and clean with a clean cloth. Refit and finger-tighten the lambda probe. Conveyor grate In the chamber opposite the heat exchanger: Remove the cover from the cleaning hatch.
- Page 19 Boiler Maintenance Cleaning and Maintenance Component / Maintenance Operation Interval Heat exchanger Open the two heat exchanger covers. Remove all dirt and deposits for the flue gas chamber. Use a vacuum cleaner for this job. 1. flue: Remove the cover from the combustion pipe.
- Page 20 Boiler Maintenance Cleaning and Maintenance Component / Maintenance Operation Interval Heat exchanger ash removal Remove the ashcan of the heat exchanger ash removal unit. Dismantle the two-piece ash removal flange. Remove dirt and deposits from the sloping plates and from the ash screws. ...
- Page 21 Boiler Maintenance Cleaning and Maintenance Component / Maintenance Operation Interval Underpressure controller. Unplug the silicon tube from the differential pressure transducer. Using compressed air, blow out the line in the direction of the combustion chamber to remove any deposits. Reconnect the silicon tube to the Minus nipple.
- Page 22 Boiler Maintenance Cleaning and Maintenance Component / Maintenance Operation Interval Secondary air ducts On the rear of the chamber: Remove the insulation to the right and to the left of the slide-in duct. Dismantle the cleaning cover for the ...
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Page 23: Emptying Theash Can
Boiler Maintenance Cleaning and Maintenance Emptying theash can Heat exchanger ash removal Combustion chamber ash removal Unscrew the wing nuts on the flange of the ashcan (1) or the mobile ashcan (2). Separate the ashcan from the flange and take the ashcan to the ash disposal point. ... -
Page 24: Maintenance Schedule For Safety Devices
Boiler Maintenance Cleaning and Maintenance 4.1.2 Maintenance schedule for safety devices Component / Maintenance Operation Interval System pressure Read off the system pressure on the pressure gauge. The value must be over the pre-stressed pressure of the expansion tank by 20% ... -
Page 25: Summer Service
Boiler Maintenance Cleaning and Maintenance Summer service Guarantee a long service life with a summer service. Regular maintenance and servicing by a heating specialist will ensure a long, trouble-free service life for your heating system. Regular servicing will ensure that your system stays environment-friendly and operates efficiently and cost-effectively. -
Page 26: Troubleshooting
Troubleshooting Fault messages Troubleshooting There are two main types of fault: internal and external. External faults The heating EMERGENCY STOP switch has been pressed. A household fuse (FI protective circuit breaker), a fuse or a motor overload switch has ... -
Page 27: Appendix
Appendix Testing Emissions Appendix Preparing to test emissions According to the stipulations of Austrian standard ÖNORM M 5861-1, The flue gas piping must have a built-in DN 100 test flange. The entire system must be thoroughly cleaned 2 to 3 days before emission tests are ... -
Page 28: Maintenance Instructions For Hydraulic Equipment
Appendix Maintenance Instructions - Hydraulic Equipment Maintenance instructions for hydraulic equipment IMPORTANT Do not use unskilled personnel for hydraulic system maintenance. Hazard: Personal injury and damage to property. Only skilled, specialist technicians should be allowed to work on hydraulic equipment. -
Page 29: Addresses
Appendix Addresses Addresses 6.3.1 Manufacturer's address Fröling: Heizkessel- und Behälterbau GesmbH Industriestraße 12 A-4710 Grieskirchen AUSTRIA TEL 0043 (0)7248 606 0 FAX 0043 (0)7248 606 600 E-MAIL info@froeling.com INTERNET www.froeling.com 6.3.2 Your Installer's Address Stamp Fröling Boiler and Container Making GmbH, Industriestraße 12, A-4710 Grieskirchen page 29 Tel. -
Page 30: Declaration Of Conformity
Appendix Declaration of conformity Declaration of Conformity EC - DECLARATION OF CONFORMITY Product: Waste-wood burner with automatic infeed Type: Turbomat Rated power: 320 and 500 kW EU Directives: 89/392/EC The Machinery Directive 73/23/EC Electrical Equipment: Low Voltage Directive Electromagnetic Compatibility (EMC) Directive 89/336/EC Reference Standards and Guidelines: Welding Quality Specifications... -
Page 31: Your Notes
Appendix Your notes Your notes Fröling Boiler and Container Making GmbH, Industriestraße 12, A-4710 Grieskirchen page 31 Tel. +43 (0) 7248 606-0 Fax +43 (0) 7248 606-600 info@froeling.com www.froeling.com Edition: 02.06.2005...
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