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Summary of Contents for Cascade Reachforks 32B TFQ
- Page 1 SER MANUAL Reachforks Double Range - 32B TFQ Slim Range - 27B, 37B TFF Number 6926042-R2 Cascade KOOI is a Registered Trademark of Cascade Corporation...
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Page 2: Table Of Contents
Table of Contents Definitions ..............2 Note ................2 Quality Standards/Norms and Directives ....... 2 Safety ................3 Identification ..............4 Assembly ............... 5 Working with Reachforks ..........6 Maintenance Schedule........... 6 Wear ................7 Instructions for Replacement of Sleeve ......8 Replacement of Hydraulic Parts ........ -
Page 3: Definitions
Cascade KOOI. The information in this manual is provided without any form of guarantee. Under no circumstances shall Cascade KOOI be held liable for accidents or damages arising from the use of this manual. -
Page 4: Safety
Safety Warning: Caution: Do not ride on the Reachforks or on When leaving the forklift the engine must be the load. switched off and the handbrake applied. Warning: Caution: Do no walk or stand under the Reachforks. Bear in mind the space above and beneath the Reachforks. -
Page 5: Identification
Identi cation Type plate legend: Type Description Weight Max. Capacity on Retracted Load Center Serial Number Max. Capacity on Extended Load Center Retracted Center of Gravity Extended Center of Gravity Maximum Allowed Oil Pressure Retracted Load Center Production Year Extended Load Center Extra Information Warning: Never exceed the maximum truck capacity as seen on the truck type plate. -
Page 6: Assembly
Assembly The Reachforks type plates are stamped with an ‘L’ and an ‘R’. Mount the Reachforks on the left (L) and right (R) as viewed from the forklift operator’s seat. Slide the Reachforks onto the carriage plate. Connect the Reachforks to the hydraulic system All types 8-25 (L/ 1/4”... -
Page 7: Working With Reachforks
Working with Reachforks The Reachforks are connected via flow divider that enables both forks to slide in and out simultaneously. The accuracy of the flow divider allows a maximum length discrepancy of 4% while sliding Reachforks in and out. To minimize wear, avoid allowing the Reachforks to come in contact with the ground during operation. In order to reduce wear: •... -
Page 8: Wear
Wear min. 1.5 mm / 1/16” 100 mm 100 mm The thickness of Wear Strips (1) may not be less than The inner fork must be replaced when S1 is 5% thinner 1.5 mm (1/16”). When Wear Strips (1) have worn to this than S2. -
Page 9: Instructions For Replacement Of Sleeve
Instructions for Replacement of Sleeve Position the Reachforks at hip height, tilt the mast of the forklift slightly forward and remover the key from the ignition switch of the forklift. Warning: Do not carry out maintenance work on the Reachforks while there is pressure in the hydraulic system (remove key from forklift ignition switch). -
Page 10: Replacement Of Hydraulic Parts
Tools required: Open-ended spanner 19 or 24, clamp. *Cylinder head spanners are only available from Cascade KOOI (Art. Nº RE0058034). Note: When heating the piston with a burner, it must be replaced due to the damage to the seals caused by heating. - Page 11 Slide the (new) cylinder head (5) onto the piston rod (10). When the piston section 1 (14) has been removed the piston seal (13) can be replaced if necessary. When piston section 2 (12) is also removed, the cylinder head (5) can be Caution: removed, should it need to be replaced.
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Page 12: Troubleshooting
Finally, follow step 5 of the chapter on ‘Assembly’. See www.loctite.com *Cylinder head spanners are only available from See www.kroon-oil.com Cascade KOOI (Art. Nº RE0058034). Caution: Do not damage the piston or cylinder head seals during assembly as this can result in leakage. - Page 13 Replace the piston with the A piston seal is leaking leaking seal Connect the hoses as The hydraulic hoses have indicated in chapter on been wrongly connected ‘Assembly’ The length of the piston Install piston rods of equal Forks not moving in unison rods is unequal length Flow of hydraulic oil is not...
- Page 14 Do you have questions you need answered right now? Call your nearest Cascade KOOI Service Department. Visit us online at www.cascorp.com AMERICAS Cascade KOOI Cascade KOOI Canada Inc. Cascade KOOI do Brasil U.S. Headquarters 5570 Timberlea Blvd. Praça Salvador Rosa,...
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