Table Of Contents - HANGCHA XC Series Operation And Maintenance Manual

FOREWORD....................................................................................................................................................2
Part One Operation and Maintenance................................................................................................ 1
1.Notice for use............................................................................................................................................... 1
2.Truck introduction........................................................................................................................................ 1
3.Main part and name.................................................................................................................................... 3
4.Safety instructions..................................................................................................................................... 10
5.Structure and stability of truck.................................................................................................................14
6.During breaking-in..................................................................................................................................... 17
7.Routine Maintenance................................................................................................................................18
8.Drive and operate...................................................................................................................................... 20
9.Storage........................................................................................................................................................23
10.lithium battery...........................................................................................................................................24
11.Lithium battery charge............................................................................................................................ 30
12.Maintenance.............................................................................................................................................37
13.Periodic maintenance schedule............................................................................................................39
14.Conveying and lifting of the truck......................................................................................................... 46
15.Main technical parameter...................................................................................................................... 47
16.Label and name plate............................................................................................................................. 56
17.Relevant safety directive or standard (CE or optional).....................................................................57
Part II Structure, principle and maintenance...................................................................................... 58
Drive steering system...................................................................................................................................58
Motor....................................................................................................................................................... 58
Reduction gearbox............................................................................................................................... 59
Structure introduction...........................................................................................................................60
Failures and troubleshooting measures............................................................................................62
Brake system................................................................................................................................................. 63
Electromagnetic brake......................................................................................................................... 63
Brake maintenance...............................................................................................................................66
Hydraulic system...........................................................................................................................................68
Hydraulic schematic diagram..............................................................................................................68
Gear Pump.............................................................................................................................................69
Common failures and troubleshooting measures........................................................................... 70
Multiway valve....................................................................................................................................... 71
Lift system...................................................................................................................................................... 72
Electrial system............................................................................................................................................. 73
Motor....................................................................................................................................................... 73
Controller................................................................................................................................................75
Controller fault code............................................................................................................................. 76
Electrical system diagnose..................................................................................................................80
Electrical schematic diagram.............................................................................................................. 82
Maintenance record................................................................................................................................... 84
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