HANGCHA XC Series Operation And Maintenance Manual

Lithium battery counterbalanced forklift truck

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Operation and maintenance manual (110 pages)

Operation and maintenance manual (91 pages)

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Lithium Battery

Counterbalanced

Forklift Truck

Operation and Maintenance Manual

CPD15/18-XD4-SI16

CPD20/25/30/35-XD4-SI21

CPD20/25/30/35-XD4-SI25

CPD20/25/30/35-XD4-SI26

CPD40/45/50-XD4-SI28

CPD50-XXD4-SI28

Original Instruction

HANGCHA GROUP CO., LTD

Dec. 2022

Series

CPD15/18-XD6-SI16

CPD20/25/30/35-XD6-SI21

CPD20/25/30/35-XD6-SI26

CPD40/45/50-XD6-SI28

CPD50-XXD6-SI28

Table of Contents

Summary of Contents for HANGCHA XC Series

Page 1 Series CPD15/18-XD4-SI16 CPD15/18-XD6-SI16 CPD20/25/30/35-XD4-SI21 Lithium Battery CPD20/25/30/35-XD6-SI21 CPD20/25/30/35-XD4-SI25 Counterbalanced CPD20/25/30/35-XD6-SI26 CPD20/25/30/35-XD4-SI26 CPD40/45/50-XD6-SI28 Forklift Truck CPD40/45/50-XD4-SI28 CPD50-XXD6-SI28 CPD50-XXD4-SI28 Operation and Maintenance Manual Original Instruction HANGCHA GROUP CO., LTD Dec. 2022...
Page 2 This manual is about the brief introduction and correct operation of the XC series four-wheel lithium battery counterbalanced forklift truck, which will tell you how to operate safely and maintain preventively.
Page 3 To smoothly pull out the lithium battery charging gun, press the button on the gun. Or the gun and socket will be damaged. © Dec. 2022 HANGCHA GROUP CO., LTD...
Page 4: Table Of Contents
Content 1 TRUCK INTRODUCTION ......................1 1.1 S ........................... 1 UMMARY 1.2 U ....................2 SE OCCASIONS AND CONDITIONS 1.3 A ...................... 3 PPEARANCE AND MAIN PART 1.4 D ......................4 ISPLAYS AND CONTROLS 1.5 D ......................... 13 ISPLAY METER 1.6 L ..........
Page 5 THE USE, INSTALL AND SAFETY RULES OF ATTACHMENT .......... 85 ......................85 TTACHMENT INSTALL ........................85 TTACHMENT USE .................. 86 TTACHMENT CHECK AND MAINTENANCE 8 RELATED SAFETY INSTRUCTION AND STANDARD (FOR TRUCKS EXPORTING TO EUROPE OR OPTION) ........................87...
Page 6: Truck Introduction
1 Truck introduction 1.1 Summary Truck body – Lateral battery extraction frame. The lithium battery sinks to the bottom of the frame. The length of the whole vehicle is shorter (80-100mm shorter than ordinary vehicles). Drive and brake system – Integrated drive axle –...
Page 7: Use Occasions And Conditions
1.2 Use occasions and conditions The forklifts described in this manual are only suitable for loading and unloading and transporting goods over short distances. It must be used, operated and maintained according to the information in this manual. Any other uses are outside the design envelope and can lead to injury to persons or damage to equipment or property.
Page 8: Appearance And Main Part
1.3 Appearance and main part 1. Fork 2. Load bracket 3. Inner mast 4. Outer mast 5. Steering wheel 6. Overhead guard 7. Counterweight Seat 9. Rear wheel (steering wheel) 10. Frame 11. Hood 12. Tilting cylinder 13. Front wheel (drive wheel) 14.
Page 9: Displays And Controls
1.4 Displays and controls 1. Steering wheel 2. Horn 3. Combination light switch 4. Key switch 5. Lift lever 6. Tilt lever 7. Cup holder 8. Emergency stop button 9. Rocker switch 10. Accelerator pedal 11. Brake pedal 12. Hand brake handle 13.
Page 10 Steering wheel [1] Neutral Right turn light Pull back flashes Caution Steering lamp switch can not return to neutral position automatically, and should 左转右转 reset manually. Control the truck direction. When the steering wheel is turned right, the forklift will turn to the right; when the steering wheel is turned left, the forklift will turn to the left.
Page 11 neutral position and take your foot off accelerator pedal before attempting to start the forklift. ⚫ The fault code will then disappear. Lift lever [5] To turn on the headlights, front signal lights, and width lamps, turn the switch to align the position line on the switch handle with the corresponding mark on the switch body.
Page 12 The multi-way valve is equipped with a Caution front tilt self-locking valve. When the Do not use the emergency stop switch to circuit is cut off, the mast cannot tilt stop truck under normal forward even if the lever is pushed circumstances as the key switch.
Page 13 Caution Avoid sudden braking. Sudden braking can easily cause the vehicle to overturn or the cargo to fall, resulting in a safety accident. Hand brake lever [12] Stepless regulation for the driving speed of the forklift. Slowly depress the accelerator pedal, the drive motor will start running and the forklift will move off.
Page 14 Before changing the direction of travel, depress Position of steering wheel is adjustable. Pull up the brake pedal to bring the vehicle to a the lever on the left side of direction column, complete stop, then shift the handle forward to and adjust the steel wheel to the desired a forward gear.
Page 15 ⚫ If press the direction switch to opposite direction during truck running, the electric braking works to decelerate the forklift. After stop, the truck moves to another direction. ⚫ If the direction lever is not in neutral, when the key switch is turned on, a fault code will be displayed.
Page 16 Push the switch forward to tilt the fork forward; Horn button pull the switch backward to tilt the fork backward; The tilting speed is controlled by the tilt angle of the switch. Caution ⚫ The multi-way valve is equipped with a Press this button when a reminder or warning front tilt self-locking valve.
Page 17 Adjust armrest height: Turn upward, release the armrest and vertically move it to proper position; turn downward, lock the armrest.
Page 18: Display Meter
1.5 Display meter 1.5.1 Multifunction display screen Located in the top right corner of the overhead guard.
Page 19 Display Display Current battery capacity Body control shortcut menu Whether the vehicle is in a forward or Handbrake light: Lights up when the reverse state, it is not displayed when driver operates the handbrake in neutral Current three working modes: "S", "P", Seat light: Lights up when the driver "E"...
Page 20 Confirm the current operation, enter the menu mode in the main Enter interface; Body control shortcuts Icon Name Function Function key 1 Function key 2 Function Drive external relays, the specific functions are based on on-site key 3 usage Function key 4 Function key 5...
Page 21 Forward gear switch Forward gear switch status Reverse gear switch Reverse gear switch status Foot brake switch Brake pedal status Accelerator pedal Accelerator pedal status switch Park/Handbrake Park/Handbrake switch status switch P Mode switch P Mode switch status S Mode switch S Mode switch status Steering switch Steering switch status...
Page 22 Pump motor Current pump motor temperature temperature Pump drive Current pump drive temperature temperature Left drive wheel Current left drive wheel motor motor temperature temperature Left drive wheel Current left drive wheel drive drive temperature temperature Pump control pump control output percentage percentage...
Page 23 force setting S maximum speed P maximum speed maximum acceleration High acceleration activation acceleration activation High acceleration error acceleration error Reversing speed limit Fan on temperature *0.1℃ Fan off temperature *0.1℃ Hill-holding time maximum speed 6. Pump set ( administrator )P.M. SET Pump maximum speed...
Page 24 Maximum attachment speed Standby maximum speed Lift deceleration High lift activation Low lift activation High lift error Low lift error 7. Battery set-------------------------------------------------------------------( administrator ) BDI SET Battery capacity Battery voltage RO，0.01V Reset voltage value option Reset voltage value 0.01V Full voltage value option Full voltage value...
Page 25 Full voltage compensation value option Full voltage 0.01V compensation value Battery power alarm When the battery reaches value this value, the battery power display icon in the main interface will flash When the battery reaches Battery power limit the value, the instrument sounds alarm, traction speed is halved,...
Page 26 Forward Arms acceleration current Reverse Arms acceleration current Forward braking Arms current Reverse braking Arms current 10. Other settings -------------------------------------------------------( administrator ) OTHER SET The old password needs to operator Operator level password be entered, and the new password password needs setting entered twice.
Page 27 Steering electric control software version Display the ICCID number of SIM card information the SIM card Unit switching Switch between speed unit km/h and MPH...
Page 28 The multi-function display shows the battery term work on a single charge, it is capacity, the service hours, the operating recommended to work in this mode at mode, the travel speed and fault code and ordinary times. steering angle etc. Graphic illustrations on the Caution multi-function display...
Page 29 Indicator light This lamp illuminates whenever the hand Crawl speed indicator [N] brake is applied. Steps Startup into the instrument interface： When the truck is in E mode, the crawl speed indicator lights up. Neutral light[M] It lights up when the vehicle is in neutral Battery low capacity indicator [L] 1）Mode setting In the main interface, the buttons...
Page 30 Enter the password and press 5 times The picture shows the monitoring content, to enter the menu interface check the working condition of the forklift, and "0" displayed in "total voltage too high", "total voltage serious undervoltage", "interrupted communication", "single undervoltage", "discharge overcurrent"...
Page 31: Lithium Battery Charging Port Structure And Its Side Door
Note: There is a slot on the top of the socket, 1.6 Lithium battery charging port which is used to fasten the lock when the structure and its side door charging gun is inserted and charged. Lithium battery charging port structure and its The charging port of the lithium battery and its side door...
Page 32: Lithium Battery Replacement And Installation
with a locking hook that snaps into the slot when inserted into the battery socket. To insert or pull out, press the lock button (6) on the charging gun head. Fastening of lithium battery： The right side of the lithium battery clamps the frame through the battery clamping device to achieve the purpose of fastening.
Page 33: Truck Body And Others
Installation is the opposite of removal. Warning Carefully hoist, the lithium battery weighs about 320kg, which is very heavy During installation, prevent crushing feet or clamping hands. Caution The service weight of the replacement Seat battery should be within the min/max range specified on the manufacturer's vehicle nameplate.
Page 34 seat backrest and pull the backrest angle belt into the socket of the other side. Rotate the belt box forward again and then the belt adjustment lever upward with left hand. Do is in normal working position. not release the lever until a proper position is Please fasten the belt when get on the truck.
Page 35 ⚫ Cutting or cracking; And then the cover is released. ⚫ Worn damaged metal parts, including anchor points; ⚫ Failure of belt buckle or traction device; Air spring ⚫ Loose thread. If abnormal condition occurs, please change a new belt immediately. The service life of the belt is three years, so reject it in advance if it’s abnormal.
Page 36 Caution Warning Prevent the cover from clamping your The forks should be set symmetrically to finger when closing the cover. machine centerline and fork stoppers should always be locked. Warning The lower beams of the fork carriage have When performing maintenance under the an opening section to load or unload forks.
Page 37 Brake fluid reservoir Rearview mirror The brake oil cup is installed in the instrument frame directly under the steering wheel. The translucent can allows us to check the brake fluid level from the outside. Caution When filling the brake fluid, prevent dust and debris from entering the oil cup.
Page 38: Adjust And Replace Forks
1.9 Adjust and replace forks Adjust fork distance In order to guarantee safe operation of picking loads, before operation, adjust the fork distance to proper position according to the tray dimension. Steps： – Pull up the fork locating pin upward, and rotate 180°...
Page 39 the middle opening of fork carriage beam, and then tilt forward and lower the forks until forks are off the fork carriage, then back the truck. Fork assemble： Place forks on the ground against the truck, lower the fork carriage to the lowest, drive the truck forward slowly, aim at the upper and lower slot of fork and the upper and lower beam and gap of fork carriage, fully lift the fork carriage, adjust the left and right position of forks and lock it.
Page 40: Operator Presence Sensing (Option)
OPS in the startup state. OPS abnormal function handling Park the truck in safe place and contact Hangcha agency to check if any below condition is occurred. a. after the driver leaves the seat, the seat indicator light does not light up;...
Page 41 correctly and also needs fasten safety belt, and then operate the truck. When driving on the uphill, starting the OPS will cut off the drive power and make the truck slip. In order to avoid this accident, the driver must sit correctly when operating on the uphill. Fork locking function after power off This function means: forks are locked when starting switch is on or off, forks will not lower down even operate the control lever.
Page 42: Nameplate And Warning Label
1.11 Nameplate and warning label Labels and warning label, like nameplate, load curve and warning label, must be clear and readable. Replace when necessary. The following picture displays the rough position of each label. Before operation, please study the meaning of each symbol. Description Product nameplate: located on the upper left of the instrument stand...
Page 43 Danger label: Clamp label. Danger label: Pay attention to the risk of pinching when lifting the mast. Emergency stop switch label: Warning label: Measures to be taken when the forklift rolls over Fuse label: Only use the specified fuse Hydraulic oil filler port Load curve label Manufacturer's logo Tie-down point label: Tie-down point when dragging...
Page 44: Structure And Stability Of Truck
1.12 Structure and stability of truck Prevent the forklift to turn over! It is very important for operator to know the truck’s structure and relationship between load and stability. The structure of Caution the truck The forklift truck essentially consists of the lifting device (forks and mast) and the truck itself (with tires).
Page 45 the max load and load center Caution distance The horizontal distance between the centre of gravity of the load on the forks and the backrest or the front face of the forks (whichever is shorter) is called the load centre distance. Maximum load is the maximum load that a forklift truck can carry at a standard load centre distance.
Page 46 gravity Caution In order to stabilize the forklift, the combined centre of gravity must be located inside a triangle formed by the front wheels and the midpoint of the rear axle. If the combined CoG is located on the front axle, the two front tires will form a fulcrum point on which the forklift will tip forward.
Page 47 Speed and Caution acceleration A stationary object will remain stationary unless an external force acts on it. Similarly, in the absence of an external force, a moving object will continue moving at the same speed. This is inertia. Due to inertia, a rearward force is exerted when the forklift starts moving, and a forward force is exerted when the forklift stops moving.
Page 48: Safety Instructions
board, pedal and hand controls. 2 Safety instructions Only trained and accredited operators are – Strictly prohibit smoking and spark near permitted to operate the forklift truck. the storage battery when checking it. – Pay attention to safety in case of high-level maintenance (such as mast, front and rear lights, etc.) to prevent pinching or slipping.
Page 49 – The hand brake is released; The work ground of forklift shall be solid – The direction lever is in neutral; and smooth concrete surface or similar ones. – No person near the forklift. Pre-check the ground condition of working site. –...
Page 50 17. Hangcha can provide users with a variety – Be careful not to let the forks touch the of attachments including rotating clamps, flat floor, so as to avoid damaging the fork tips clamps, side-shift forks, jibs, etc.
Page 51 23. Try to reduce the front tilting angle when stacking goods, you can only tilt forward when the goods are higher than the stacking floor or at a low position. – When stacking loads on a high place, make the mast vertical at a height of 15– 20cm above the ground and then lift the load.
Page 52 26. When operating in congested areas, be aware intersections, trailing ropes, entrances/exits and hanging objects. – Slow down and sound the horn at cross aisles and other locations where vision is obstructed. – Turning speed should be limited to 1/3 of 30.
Page 53 – – Slow down on wet/slippery areas. Do not Park the forklift away from naked flames drive near the edge of the travel path; if and sparks. unavoidable, be extra cautious. 35. When the truck is unable to drive, drag the –...
Page 54 and not placed directly onto the forks. 39. Refrigerator type truck is not allowed to store in the refrigerator when power off. 40. Maintain 3-point contact with the vehicle when getting on and off. When getting on and off the vehicle, always keep one hand and both feet in contact with the vehicle, or both hands and one foot in contact with the vehicle.
Page 55: Operation And Safety Precautions For The Electric Forklift Lithium Battery
3 Operation and safety precautions for the electric forklift lithium battery 1. Contact the manufacturer immediately in case of battery malfunction. Do not open the battery cover for maintenance. 2. Do not reverse charge. 3. Whether it is charging or discharging, it should be ensured that the battery management system is properly connected and working normally, and the communication of the battery management system is normal.
Page 56 soaked in water for cleaning. 16. The working place is equipped with water-based fire extinguishers 17. If the temperature of the battery system rises sharply, the smell is abnormal, etc., stop the vehicle immediately and turn off the power. If smoke or fire occurs, stop the vehicle, turn off the power supply, and use a water-based fire extinguisher to put out the fire under the condition of ensuring the safety of personnel.
Page 57 Daily charging of lithium battery forklift 1. When the power level of the forklift meter shows 1~2 bars of power (that is, the remaining 20%~30%) of power, charge it in time. 2. Turn off the power switch of the forklift truck and press the emergency stop switch. 3.
Page 58: Truck Lifting, Carrying And Towing
2. Check whether the cable is damaged, whether the connector is loose, etc. 3. Check the battery casing for cracks, deformation, bulging and other abnormalities. 1. The battery is stored in a clean, dry and ventilated indoor environment with an ambient temperature of 20°C ±...
Page 59 overhead guard. Warning ⚫ Only use the lifting tools with enough load. ⚫ Fully tilt the mast backward when lifting. ⚫ When assembling lifting tool, notice that the lifting tool will not touch forklift part or overhead guard when lifting. ⚫...
Page 60: Carrying
4.2 Carrying Forklift trucks are generally used for loading, unloading and short-distance transportation. They are not designed to be a long-distance mode of transport. A forklift that needs to be transported over a long distance should be transported in a ship, train or a truck having a load capacity over 5T. Steps：...
Page 61: Towing
Warning ⚫ When fixing forklift, take effective measures according to specific condition to guarantee the safety of transportation. ⚫ Correctly fix the forklift when transporting by lorry or trailer. ⚫ Chock the forklift to avoid accident movement. ⚫ Only use tension belt with big enough nominal strength or fasten the belt to fix the truck. 4.3 Towing Forklift is not permitted to use for daily traction or traction task Towing pin(13) in the lower counterweight is only used for the following occasions:...
Page 62: Lithium Battery
5 Lithium battery 5.1 Safety notice 1.1 It is strictly forbidden to touch the positive and negative poles of the battery box with both hands at any time to prevent electric shock. 5.2 Installation instructions 2.1 Installation instructions, installers need to hold certificates, wear labor protection supplies, 1.2 Maintenance personnel are required to and pay attention to safety protection.
Page 63: Basic Terms Of Lithium-Ion Power Battery
3.7 Explosion: The battery case is ruptured, key switch to the ON position, the relay should and solid matter inside is rushing out of the be able to attract normally and there is no battery, making a sound. battery alarm. If there is a battery failure alarm, 3.8 Fire: An open flame emerges from the you need to cut off the power immediately and notify our after-sales service department to...
Page 64: Daily Maintenance
environment should be dry and ventilated, and is off, check whether the connectors are loose, there should be no flammable and explosive damaged or other abnormal conditions. materials around. The battery system should 5.4 Status detection: Observe the battery be fully charged once a week. system voltage, temperature and other status 4.4 Long-term storage, before long-term information on the charger display screen...
Page 65: Dimension/ Weight
5.7 Dimension/ Weight Item 2.0t~2.5t 3.0t~3.5t 1.5t,1.8t 4.0t~5.0t Length（L） Width（W） 1084 1064 1014 1170 Height（H） 533.5 Allowable lightest Allowable heaviest Warning The weight and dimension of the battery have a great impact on the stability and carrying capacity of the vehicle's operation. When installing or replacing the battery, pay attention to the fixed position of the battery on the vehicle, and the weight of the battery is within the range of the battery weight specified on the nameplate.
Page 66: Charging Of Lithium Batteries
5.8 Charging of lithium batteries This lithium battery forklifts can be equipped with two kinds of chargers: 1. Titan intelligent charger; 2. Shineng charger. 5.8.1 Titan intelligent charger Operating Instructions of SLC-80200 Intelligent Charger Touch screen display interface Start-up interface...
Page 67 Normal mode- Home page Click the icon: , enter the help interface. Click the icon: , switch the alarm sound on and off, indicates that the alarm sound is turned on, indicates that the alarm sound is turned off. Password permissions are required for control operations, and the default password is: 123456. Click the power-on icon: switch the charging control to on or off.
Page 68 Help interface Click the icon: , return to the main interface. Click the reservation icon to set the time of the appointment mode, and the password is 123456. Click the icon: , enter the password input interface. After the password is entered correctly, it will enter the factory parameter setting interface.
Page 69 Click the icon: , enter the password modification interface. Click the icon: , if the password is entered correctly, it will enter the parameter setting interface, otherwise it will prompt that the password is entered incorrectly, please re-enter. Password change interface Enter in sequence according to the prompts: the old password of the user, the new password for the first time, and the new password for the second time.
Page 70 Parameter setting interface Click the icon: , return to the help interface. Parameter setting information: Rated voltage, rated current and shunt range are related to the machine hardware and cannot be modified arbitrarily after factory setting. If the above parameters need to be modified, please consult the manufacturer. The charger number is convenient for users to distinguish, and users can set it at will.
Page 71 Power module display interface Click the icon: , switch module information forward. Click the icon: , return to the main interface. Click the icon: , switch module information backwards. Display the output voltage, output current and various operating states of a single power supply module.
Page 72 6. After the BMS is charged, the charging termination command is sent, and the charger ends the charging. 7. During the charging process, the charger is faulty (the "overheat" and "abnormal" lights of the charger information are all charger faults), the BMS is fully charged or the "charging permission" is in the prohibited state, and the charging control is artificially in the "stop"...
Page 73 Operation flow chart Power on self test：Make sure that AC input zero wire and DC output positive and negative electrode wiring are correct, and that there is no short circuit in input and output; The input voltage and frequency are normal; Always in a power-on state. Offline and online charging lines cannot be connected at the same time.
Page 74 Charging procedures： Stop the truck, turn off the key switch, and the truck is disconnected. Close the charger main input valve, make sure the emergency stop button bounce, the charger turns on automatically, the indicator illuminates, and the display screen starts automatically. Main input valve...
Page 75 Insert the charging gun into the lithium battery socket, the charger self checks and communicates with the lithium battery, charger will automatically stop when the entire system is fault-free, in charging after fully charged, output voltage about 15S, the inner relay attracts, starts and output current on the meter is 0, press charging, and the charging indicator the pause button, and then press charging...
Page 76 Precautions for the use and maintenance of lithium-ion power batteries Basic battery requirements In any case, the terminal voltage of the single battery must be detected in real time when testing or using the battery. It is strictly forbidden to perform a series charge-discharge test on the battery pack without a management system or a protection board, so as to avoid the overcharge or overdischarge of the battery.
Page 77 It is strictly forbidden to draw power lines from individual batteries in the battery pack to supply power to the low-voltage electrical appliances in the vehicle, so as to avoid the consistency of the entire battery pack from being artificially damaged. Precautions: 1.
Page 78 Common faults and solutions of batteries The voltage is too low after the battery is fully charged 1. The battery has been stored out of use for a long time and has not been maintained in accordance with the regulations. Solution: Just charge the battery. 2.
Page 79 overheating, large current discharge, etc.) During charging and use, the battery system may appear the following anomalies: a. Sharp rise in battery system or local temperature. b. There is an abnormal odor anywhere in the battery system. c. Any part of the battery system smokes and catches fire. 2.
Page 80: Operating Instructions
6 Operating instructions During running-in New forklifts should run under low load in the initial stage of being put into use. In particular the following requirements should be met within the first 100 hours of operation: – Battery over discharge must be prevented during initial use. –...
Page 81 quickly. – Adjust steering column inclination. – Adjust the rearview mirror view. – Check if the lifting chain's tension is even. – Check the function of operation and display element. – Check whether the instrument display function is normal. – Check the seat switch function: when driver does not sit down correctly, the seat switch indicator light on the instrument is on, and the hydraulic function cannot be operated.
Page 82 Check tire pressure (pneumatic tires only) 2.0t～3.5t 0.9 MPa 0.8 MPa Screw down the nut cap in anticlockwise and measure the tire pressure with pressure gauge. 4.0t～5.0t 1.03 MPa 1.03 MPa pressure specified value when Note ： The above is the pneumatic tire insufficient.
Page 83 position with good effect Steps： – Park the truck. Caution – Screw down wheel retaining nut with ⚫ Depressing the brake pedal helps spanner crosswise, see the table below for to tighten or loosen the hand brake tightening torques. lever. Front wheel Rear wheel Brake fluid check...
Page 84 – liquid level of the dipstick: Check that the rollers turn condition; "30" means hydraulic height when lifting – Check mast cracks height H≤3.0m deformation; "40" means hydraulic height when lifting – Operate the lifting, tilting and attachment height H≤4.0m levers, check if the mast operates normally “50"...
Page 85 Warning Do not drive the truck if you find anything weird or wrong. Report problems to your supervisor You can obtain the Table of Periodic Maintenance and Lubrication Cycles from the dealer. If it is used properly, the checklist can remind service personnel about maintenance.
Page 86: Operation
seconds). The welcome screen will be Operation displayed on the display screen, and all 6 indicators will be on. The forklift cannot be Starting and operation driven and lifted during this time. If the direction switch or accelerator pedal or lift Warning switch, etc.
Page 87 disconnect the battery plug, remove the situations： ⚫ key and keep it in a secure place. When turning; ⚫ When approaching cargo or pallets Caution ⚫ When approaching stacked cargo ⚫ Get off the truck carefully and do not areas; jump.
Page 88 ─ To perform necessary lifting and tilting operations, reverse the forklift to remove the forks from the loads. ─ After confirming that the fork tip has left the cargo, lower the fork to a position 15cm- 20cm above the ground. ─...
Page 89 − pallet, move forward slowly, insert the fork Check for damage and oil leaks. − into the pallet as much as possible and Add lubricant if required. − stop. Check tires for damage and foreign bodies embedded in the treads. Caution −...
Page 90: The Use, Install And Safety Rules Of Attachment
The use, install and safety rules of attachment HANGCHA will choose attachment that in accordance with International standard ISO2328 Forklift pothook fork and installation size of carriage, such as sideshifters, fork positioner, rotator, push/pull and coil boom ect. sideshifter fork positioner...
Page 91: Attachment Check And Maintenance
– When operating forklift attachments with multiple functions, such as with side-shifter, clamp or rotator, it is forbidden to perform two actions at the same time, and only after one action is completed, another action can be performed. – Forklifts equipped with attachments are strictly prohibited from driving in a high cargo position; when the volume of the cargo is too large, it is forbidden to drive the forklift forward;...
Page 92: Related Safety Instruction And Standard (For Trucks Exporting To Europe Or Option)
8 Related safety instruction and standard (for trucks exporting to Europe or option) The model by CE certification which according to the following instruction and standard: The results meet the requirements of Directive 2006/42/EC of the European Parliament and of the council on the approximation of the laws of the Member States relating to machinery、2000/14/EC of the European Parliament and of the council on the approximation of the laws of the Member States relating to the noise emission in EN ISO 3691-1:2015 ，EN ISO 3691-...
Page 93 DECLARATION OF CONFORMITY EG-KONFORMITÄTSERKLÄRUNG Business name of the manufacturer: Hangcha Group Co., Ltd. Firmenbezeichnung des Herstellers: Full address of the manufacturer: 666 Xiangfu Road, Lin'an District, Hangzhou City, Zhejiang Province 311305, P.R. China Vollständige Adresse des Herstellers: Name and address of the person (established in the Community) compiled the technical file:...
Page 94 Maintenance record Date Service content Serviceman...
Page 95 杭叉集团股份有限公司 HANGCHA GROUP CO., LTD. 全国客服热线：400-884-7888 ■ 地址：中国浙江临安经济开发区相府路 666 号 ■ 电话：0571-88926666（总机号）85191117 ■ 传真：0571-85131772 ■ 邮编：311305 ■ 网站：http://www.zjhc.cn ■ 电子邮件：sales@zjhc.cn ■ Address For: OVERSEAS USERS ■ Address: 666 Xiangfu Road, Lin'an Economic Development Zone,Zhejiang, China ■ Fax: 0086-571-88926789 0086-571-88132890 ■ ZIP:311305 ■...

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