Champion 33BD-PRO Installation, Operation, Cleaning And Maintenance Manual

Champion 33BD-PRO Installation, Operation, Cleaning And Maintenance Manual

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Installation, Operation, Cleaning, and Service Replacement Parts
3765 Champion Boulevard
Winston-Salem, NC 27105
(336) 661-1556 Fax: (336) 661-1660
Toll-free: 1(800)858-4477
2674 N. Service Road, Jordan Station
Ontario, Canada L0R 1S0
(905) 562-4195 Fax: (905) 562-4618
Toll-free: 1(800)263-5798
Model:
33BD-PRO
Optional Blower Dryer Accessory
(Electric and Steam)
Issue Date: 4.24.24
Manual P/N 117246 rev. B
Printed in the USA

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Summary of Contents for Champion 33BD-PRO

  • Page 1 33BD-PRO Optional Blower Dryer Accessory (Electric and Steam) Issue Date: 4.24.24 Manual P/N 117246 rev. B 3765 Champion Boulevard 2674 N. Service Road, Jordan Station Printed in the USA Winston-Salem, NC 27105 Ontario, Canada L0R 1S0 (336) 661-1556 Fax: (336) 661-1660...
  • Page 2 National Service Department In Canada: In the USA: Toll-free: 800/ 263-5798 Toll-free: 800/ 858-4477 Tel: 905/ 562-4195 Tel: 336/ 661-1556 Fax: 905/ 562-4618 Fax: 336/ 661-1660 email: service@moyerdiebellimited.com email: service@championindustries.com ATTENTION: The dishwasher machine data plate is located on the side of the dishwasher control cabinet.
  • Page 3 Warranty Registration REGISTER YOUR PRODUCT and ACTIVATE YOUR WARRANTY. 4:34 PM • Use your mobile phone and scan the QR code on the front of the control cabinet to access the URL http://www.champdw.us/PRO and register your product. • Use the fax form on the next page.
  • Page 4 Warranty Registration PRODUCT REGISTRATION BY FAX COMPLETE THIS FORM AND FAX TO: (336) 661-1660 in the USA 1-(800) 204-0109 in Canada PRODUCT REGISTRATION CARD Serial # Model Date of Installation: Company Name: Address: (Street) State/Province Zip/Postal Code Telephone #: ( Contact: Installation Company: Address:...
  • Page 5: Revision History

    Revision History Revision History Specifications are subject to change based on continual product improvement. Equipment owners may request a revised manual, at no charge, by calling 1 (800) 858-4477 in the USA or 1(800) 263-5798 in Canada. Revision Revised Serial Number Revision Date Pages...
  • Page 6: Limited Warranty

    90 days after installation, whichever occurs first. In the event that The Company elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion authorized ser- vice technician.
  • Page 7: Table Of Contents

    Table of Contents Table of Contents Model: 33BD-PRO: 33" Blower Dryer Revision History ....................... i Limited Warranty ......................ii Model Descriptions and Safety Symbols ..............iv Installation ................... 1 Unpacking ............1 Installation Codes ..........1 Inspect the Installation Site ......1 Placing the Machine ..........2 Joining Split Hoods (If required) .....4...
  • Page 8: Model Descriptions And Safety Symbols

    Model Descriptions and Safety Symbols Model Descriptions: 33BD-PRO Electric Blower Dryer Electric 8 kW heater Voltage: 208/60/3, 240/60/3, 480/60/3, 575/60/3 2 HP Blower Motor Weight: 160 lbs. uncrated, 210 lbs. crated, (Does not include hood assembly). 33BD-PRO Steam Blower Dryer Steam 65 lbs./hr.
  • Page 9: Installation

    NOTE: Immediately register the machine warranty by scanning the QR code located on the machine control cabinet, or by fax using the fax form at the front of this manual, or using the Champion Industries website at https://www.championindustries.com/warranty-registration INSTALLATION CODES...
  • Page 10: Placing The Machine

    The blower dryer may ship mounted or separately on its own pallet. Dishwasher and 33BD-PRO Shipped Assembled. 1. Place the machine in its final location and level it front-to-back and side-to-side with a bubble level and the adjustable feet, (Fig.
  • Page 11 Never lift the units by its plumbing or electrical conduits. Dishwasher and 33BD-PRO shipped unassembled. • The 33BD-PRO assembly kit includes: (2) ducts, (1) baffles, (1) hood u-clip, foam tape, (1) tube sealant, and fasteners. Joining the Dishwasher and Blower Dryer Hood.
  • Page 12: Joining Split Hoods (If Required)

    Installation Joining the Dishwasher and Blower Dryer Hood (continued) 1. At the same time, apply foam strips on the dishwasher unload end and the entrance to the blower dryer hood. 2. (See Fig. 4 below). Apply one (1) strip of foam on each side and two (2) strips of foam at the top and bottom.
  • Page 13 Installation Sealing the Outside Hood Joints (continued) • The hood joints need to be sealed with sealant. Follow the steps below to seal. 1. Ensure the hoods are level and the joint is clear of debris. 2. Tape the edge of the joint (tape not included in hardware kit). Apply a bead of sealant. 3.
  • Page 14: Mounting The Blower Dryer

    Remove air baffle on the load end of the blower dryer hood before mounting the blower dryer. Reinstall when mounting is complete, (Fig. 8). (AN) 33BD-PRO Side View Fig. 9 - BD Front panel shown removed. Fig. 10 -Tilt and slide in to place.
  • Page 15: Electrical Connections

    Installation ELECTRICAL CONNECTIONS WARNING: Disconnect all power sources at the breakers or service disconnect switch(es) to prevent electrocution. There may be more than one power source connected to the machine. 1. Check the electrical specifications on the Machine Electrical Connection Data Plate before connecting power to the machine.
  • Page 16 Installation ELECTRICAL CONNECTIONS (continued) 6" 6" 12 1 2 " 12 1 2 " 10 3 8 " 10 3 8 " 33" 33" 25" 25" 83 1 4 " 83 1 4 " 74" 74" L-R BLOWER R-L BLOWER ELECTRIC HEAT VERSION (8kW heater + 2 HP motor) ELECTRICAL RATED...
  • Page 17: Steam Connections

    Installation STEAM CONNECTIONS • Steam connection (SC) is located at the rear of the blower dryer. • Supply is a 3/4"NPT inlet @ 65 lbs./hr. @ 10-30 PSI flow pressure. • Gravity drain condensate connection (CC) is a 1/2" NPT blower dryer return to the boiler (with no back pressure).
  • Page 18: Blower Dryer Drain Connection

    Installation BLOWER DRYER DRAIN CONNECTION 1. Single 1-1/4" drain basket outlet @ 15 US Gal./min. 2. Removable strainer for cleaning (Fig. 14), 3. 1-1/4" slip-fit drain pipe (Fig. 15). 4. Uses 1/2" blue drain hose connected to dishwasher drain line Fig.
  • Page 19: Ventilation

    A1 is open, A2 is 1/8th closed. Continue to adjust until desired results are achieved. Set B to 1/2 open and adjust to closed position until the exhaust air achieves the best heat and air volume to dry the wares. 33BD-PRO (44PRO shown) Fig. 16- Ventilation adjustment for blower dryer...
  • Page 20: Operation

    Operation OPERATION NOTE: The blower dryer heaters come on when a dish rack enters the machine. Then, the blower dryer fan runs when the final rinse runs. The blower dryer runs for 30 seconds after the dish rack exits the blower dryer hood unless another dish rack enters the dishwasher.
  • Page 21: Cleaning And Troubleshooting

    Cleaning and Troubleshooting CLEANING - Every 8 hours of continuous operation and the end of the day: 1. Inspect the interior of the blower dryer hood for debris. 2. Flush the interior of the blower dryer hood with fresh water. DO NOT SPRAY WATER DIRECTLY INTO THE BLOWER NOZZLE.
  • Page 22 Blank Page This Page Intentionally Left Blank...
  • Page 23: Service Replacement Parts

    Service Replacement Parts SERVICE REPLACEMENT PARTS Illustrations Page Track Assembly ........................16 Control Panel - Electric ....................... 18 Control Panel - Steam ......................20 Electric Blower Assembly ....................22 Steam Blower Assembly ..................... 24 Panels and Drain ........................ 26 Electrical Schematic ......................28...
  • Page 24: Track Assembly

    Track Assembly COMPLETE PAWLBAR ASSY. (REFER TO P/N 421592.) COMPLETE PAWL BAR ASSY. (REFER TO P/N 421591.) COMPLETE BAFFLE/BEARING ASSY. (REFER TO P/N 421590.)
  • Page 25 TRACK DEVELOPMENT, 33BD-PRO 340149 FRONT BAFFLE, 33BD-PRO 340153 DRAIN ACCESS PANEL, 33BD-PRO 340173 PAWL BAR WELD, 33BD-PRO, LR-FR OR RL-RR, GEN 2 340175 PAWL BAR WELD, 33BD-PRO, LR-RR OR RL-FR, GEN2 340192 TRACK SIDE BAFFLE, 33BD-PRO 340677 END BAFFLE/BEARING MNT WELD, 33BD-PRO, GEN 2 421590 END BAFFLE/BEARING ASSY.
  • Page 26: Control Panel - Electric

    Control Panel - Electric See motor overload/starter Table 1 next page Blower Motor Contactor Heating Element Contactor...
  • Page 27 END BLOCK, E/NS 35 N 114523 BRIDGE, 2-POLE, FBS 2-5 114780 THERMOSTAT, HI-LIMIT 260ºF CUTOUT, COPPER PROBE, 1/2 FTG EBD 116634 CONTACTOR, 32A, 120VAC COIL, LC1D32G7 339867 BRACKET, 33BD-PRO CONTROLS SEE TABLE MOTOR STARTER/OVERLOAD MOTOR OVERLOAD/STARTER VOLTAGE 208VAC (6-10A) 111629 240VAC (4.0-6.3A) 111628...
  • Page 28: Control Panel - Steam

    Control Panel - Steam See motor overload/starter Table 2 next page...
  • Page 29 Control Panel - Steam Item Part Description Qty. 103310 GROUND LUG 107525 SCREW, ROUND HEAD, 10-32 X 1/2" SST 107964 BUSHING, SNAP #2126, 0.875" X 0.687" 108122 CONTACTOR, 3-POLE, 12A 111833 INPUT TERMINAL BLOCK, 175A, 3-POLE 113769 DIN RAIL, 35 MM X 15 MM 114512 TERMINAL BLOCK, PT 2.5, GRAY, 114514...
  • Page 30: Electric Blower Assembly

    Electric - Blower Assembly Blower Assy, (see Table 3 on next page) HI-LIMIT PROBE...
  • Page 31 COVER, HEAT CHAMBER, TERMINAL END 339863 COVER, HEAT CHAMBER, HEATER END 339864 PLATE, HEATER MOUNTING 340658 HEATER CHAMPER, WELD, 33EBD 8kW GEN 2 340668 ADJUSTABLE AIR NOZZLE, 33BD-PRO HEATING ELEMENTS AND BLOWER ASSEMBLY ASSY NO. VOLTAGE HEATING ELEMENT NO. BLOWER ASSY. NO. 421242-1 208/60/3...
  • Page 32: Steam Blower Assembly

    Steam - Blower Assembly Blower Assembly (see Table 4 below) Detail 18 Detail 19 L-R STEAM BLOWER ASSEMBLY ASSY NO. VOLTAGE BLOWER ASSY. NO. 421261-1 208-480/60/3 416424 421261-4 575/60/3 417655 R-L STEAM BLOWER ASSEMBLY ASSY NO. VOLTAGE BLOWER ASSY. NO. 421263-1 208-480/60/3 416424...
  • Page 33 RIVNUT, 1/4-20 STEEL, ZP 116553 THERMISTOR, 10kΩ, 6" PROBE 117247 STEAM COIL ASSEMBLY, 33BD-PRO 339860 SUPPORT, BLOWER MOTOR, 33BD 8KW 339916 COIL, TOP PLATE, STEAM 33BD-PRO 340668 ADJUSTABLE AIR NOZZLE, 33BD-PRO 340672 AIR CHAMBER, STEAM, 33BD-PRO 602527-LR PIPING ASSEMBLY, STEAM IN,, 33BD-PRO 602528-LR...
  • Page 34: Panels And Drain

    Panels and Drain Rear Electric Panel, P/N, 339846 Rear Steam Heat Panel, P/N 339917 Typical Machine Drain Assembly Connect Blower/Dryer Drain Hose to this Fitting...
  • Page 35 HOSE, 1.625" ID X 4.75" LG. EPDM 337629 BAFFLE, WELDMENT, 339287 U-CLIP, HOOD SEAM 33BD-PRO 339940 DRIP PAN 33BD-PRO 339742-1 TOP BAFFLE, 33BD-PRO, LR VENT, RACKS 339742-2 TOP BAFFLE, 33BD-PRO, RL VENT, RACKS 339845 WRAP, PANEL, FAN ENCLOSURE 339846 PANEL, FRONT/REAR FAN ENCLOSURE (Electric) 401487 VENT STACK 4"...
  • Page 36: Electrical Schematic

    Electrical Schematic...
  • Page 37 Blank Page THIS PAGE INTENTIONALLY LEFT BLANK...

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