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Summary of Contents for Optimum Optisaw S 100G
- Page 1 OPTIMUM M A S C H I N E N - G E R M A N Y Operating manual Version 2.0.5 Metal belt saw...
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Page 2: Table Of Contents
OPTIMUM M A S C H I N E N - G E R M A N Y Table of contents Safety Safety instructions (warning notes)......................6 1.1.1 Classification of hazards...........................6 1.1.2 Other pictograms ............................7 Intended use .............................7 Possible dangers caused by the metal belt saw..................8 Qualification of personnel .........................8... - Page 3 OPTIMUM M A S C H I N E N - G E R M A N Y Orientation of the saw arch to the vice ....................29 Angular cuts ............................30 5.7.1 Miter cut (45°)............................30 5.7.2 Other angular cuts ..........................31 Vice, material tension and material stop ....................
- Page 4 Dear customer, Thank you very much for purchasing a product made by OPTIMUM. OPTIMUM metal working machines offer a maximum of quality, technically optimum solutions and convince by an outstanding price performance ratio. Continuous enhancements and product innovations guarantee state-of-the-art products and safety at any time.
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Page 5: Safety
Always keep this documentation close to the metal belt saw. INFORMATION If you are unable to solve a problem using these operating instructions, please contact us for advice: Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26 D- 96103 Hallstadt Email: info@optimum-maschinen.de... -
Page 6: Safety Instructions (Warning Notes)
OPTIMUM M A S C H I N E N - G E R M A N Y Safety instructions (warning notes) 1.1.1 Classification of hazards We classify the safety warnings into various levels. The table below gives an overview of the classification of symbols (ideogram) and the warning signs for each specific danger and its (possible) consequences. -
Page 7: Other Pictograms
The metal belt saw must only be installed and operated in a dry and ventilated place. If the metal belt saw is used in any way other than described above, modified without authoriza- Operations tion of Optimum Maschinen Germany GmbH, then the metal belt saw is being used improperly. not in accord- ance with... -
Page 8: Possible Dangers Caused By The Metal Belt Saw
OPTIMUM M A S C H I N E N - G E R M A N Y WARNING! Heaviest injuries due improper use. It is forbidden to make any modifications or alternations to the operation values of the metal belt saw ! They could endanger the staff and cause damage to the metal belt saw. -
Page 9: Authorized Personnel
OPTIMUM M A S C H I N E N - G E R M A N Y tion in the standard mode must only be performed by the operator if it is indicated in these instructions and if the operating company expressively commissioned the operator. -
Page 10: Operator Positions
OPTIMUM M A S C H I N E N - G E R M A N Y Operator positions The operator must stand beside the metal belt saw. INFORMATION The mains plug of the metal belt saw must be freely accessible. -
Page 11: I/O Switch With Emergency-Stop Function
OPTIMUM M A S C H I N E N - G E R M A N Y 1.7.1 I/O switch with EMERGENCY-STOP function The metal belt saw is fitted with a I/O switch switch with EMERGENCY- STOP function I/O switch with... -
Page 12: Prohibition, Warning And Mandatory Signs
OPTIMUM M A S C H I N E N - G E R M A N Y Prohibition, warning and mandatory signs INFORMATION All warning signs must be legible. Check them regularly. Position of labels on the metal belt saw: Img.1-3: Indicating labels - metal belt saw... -
Page 13: Individual Protection Gear
OPTIMUM M A S C H I N E N - G E R M A N Y INFORMATION Use the following table in order to organize the checks. General check Equipment Check Protective covers Mounted, firmly bolted and not damaged... -
Page 14: Safety During Operation
Check if they are working properly! 1.13 Accident report Inform your superiors and Optimum Maschinen Germany GmbH immediately in the event of accidents, possible sources of danger and any actions which almost led to an accident (near misses). S100G... -
Page 15: Electric
OPTIMUM M A S C H I N E N - G E R M A N Y There are many possible causes for "near misses". The sooner they are notified, the faster the causes can be eliminated. INFORMATION We point out the specific dangers when performing works with and on the metal belt saw when describing such works. -
Page 16: Technical Data
OPTIMUM M A S C H I N E N - G E R M A N Y Technical data The following information gives the dimensions and weight and is the manufacturer‘s authorised machine data. Electrical connection Total connection rate 230 V;... -
Page 17: Emissions
OPTIMUM M A S C H I N E N - G E R M A N Y Emissions The generation of noise emitted by the metal belt saw is less than 78 dB(A). INFORMATION This numerical value was measured on a new machine under proper operating conditions. -
Page 18: Structure Of The Belt Saw
OPTIMUM M A S C H I N E N - G E R M A N Y Structure of the belt saw Img.3-1:Components of the belt saw Clamping lever of the saw belt guide Saw arch handle Clamping screw for the saw belt tension... -
Page 19: Assembly 4.1 Scope Of Delivery
OPTIMUM M A S C H I N E N - G E R M A N Y Assembly INFORMATION The metal belt saw is delivered pre-assembled. Scope of delivery Check immediately upon delivery of the metal belt saw if there are any transport damages or loosened fastening screws. -
Page 20: Unpacking And Cleaning
Store packed and unpacked parts only under the intended environmental conditions. "Environmental conditions“ on page 16 Consult Optimum Maschinen Germany GmbH if the metal belt saw and accessories are stored for more than three months or are stored under different environmental conditions than those given here. -
Page 21: Assembly
OPTIMUM M A S C H I N E N - G E R M A N Y Provide for sufficient illumination (Minimum value: 300 lux). INFORMATION Any protruding part such as end stops, handles, etc. need to be secured by on-site measures if necessary in a way that persons will not be endangered. -
Page 22: Electrical Connection
OPTIMUM M A S C H I N E N - G E R M A N Y Screw the stop shaft (5) into the thread on the vice. Then shift the material stop (6) over the stop shaft and clamp it at the required position. -
Page 23: Adjusting The Depth Stop And The Limit Stop Switch
OPTIMUM M A S C H I N E N - G E R M A N Y Adjusting the depth stop and the limit stop switch 4.4.1 Depth stop The depth stop limits the saw arch to the bottom. -
Page 24: Automatic Limit Stop
OPTIMUM M A S C H I N E N - G E R M A N Y 4.4.2 Automatic limit stop The automatic limit stop stops the saw belt drive at the lowest end position. It is located at the rear side of the saw behind the adjustment disk for the saw arch feed. -
Page 25: Saw Belt Assembly
OPTIMUM M A S C H I N E N - G E R M A N Y Saw belt assembly INFORMATION This work must only be performed by authorized and trained staff! This saw is designed for saw blades with... - Page 26 OPTIMUM M A S C H I N E N - G E R M A N Y Unscrew the two retaining screws (5) of the protective cover for the saw belt drive. Slew the protective cover outwards. Now you can pull out the complete...
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Page 27: Saw Belt Guide Bearing
OPTIMUM M A S C H I N E N - G E R M A N Y WARNING! It is necessary to reattach the safety gears after replacing the saw belt, since any missing safety gears may cause injuries. - Page 28 OPTIMUM M A S C H I N E N - G E R M A N Y Check the exact guidance of the guide bearings of the saw belt. Check if the top blade guiding roller is correctly positioned on the back side of the saw belt.
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Page 29: Operation
OPTIMUM M A S C H I N E N - G E R M A N Y Operation General information Use the metal belt saw saw only under the following conditions: The metal belt saw is in proper working order. -
Page 30: Adjusting The Saw Belt Guidance With The Workpiece
OPTIMUM M A S C H I N E N - G E R M A N Y Stop position (4): saw arch in horizon- tal position: idle position and for trans- porting the saw Stop position (5): saw arch in the top... -
Page 31: Saw Arch Feed
OPTIMUM M A S C H I N E N - G E R M A N Y Saw arch feed It is possible to adjust 3 different spring settings (H, M, or L) for the sawing feed. The plate is positioned at the rear side of the sawing table at the adjusting spring. -
Page 32: Angular Cuts
OPTIMUM M A S C H I N E N - G E R M A N Y Unscrew the fixing screw (2). Turn the eccentric disk (3) to the required position. Retighten the fixing screw and recon- nect the machine to the power supply. -
Page 33: Other Angular Cuts
OPTIMUM M A S C H I N E N - G E R M A N Y Disconnect the saw from the power supply. Reposition the saw arch to the top stop position. Remove the chip tray. -
Page 34: Vice, Material Tension And Material Stop
OPTIMUM M A S C H I N E N - G E R M A N Y Vice, material tension and material stop INFORMATION Make sure to switch off the saw before clamping or unclamping the material! The material which needs to be cut always has to be firmly clamped. For long pieces you need to provide a support! Clamp thin-walled profiles with "feeling"... -
Page 35: Maintenance
OPTIMUM M A S C H I N E N - G E R M A N Y Maintenance In this chapter you will find important information about Cleaning Inspection Maintenance Repair of the metal belt saw. -
Page 36: Restarting
OPTIMUM M A S C H I N E N - G E R M A N Y 6.1.2 Restarting Before restarting run a safety check. "Safety check“ on page 12 WARNING! Before starting the metal belt saw you must be sure that ... -
Page 37: Lubricating Transmission Gears
OPTIMUM M A S C H I N E N - G E R M A N Y 6.3.3 Lubricating transmission gears The transmission gear is located below the drive wheels and needs to be lubricated every three months using hot bearing grease. -
Page 38: Maintenance
OPTIMUM M A S C H I N E N - G E R M A N Y Maintenance Due to wear, it may occur that you need to perform maintenance works on the machine. 6.4.1 Lateral guide bearings ... -
Page 39: Inspection And Maintenance
OPTIMUM M A S C H I N E N - G E R M A N Y Inspection and maintenance Due to wear, it may occur that you need to perform maintenance works on the machine. The type and level of wear depends to a large extent on the individual usage and operating condi- tions. - Page 40 OPTIMUM M A S C H I N E N - G E R M A N Y Interval / When Where? What? How? Assemble the new saw belt. First insert the saw belt into the saw belt guide bearings (6) and (7). Check...
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Page 41: Repair
If the repairs are carried out by qualified technical staff, they must follow the indications given in these operating instructions. The company Optimum Maschinen Germany GmbH does not take any liability nor does it guar- antee against damage and operating malfunctions resulting from failure to observe this operat- ing instructions. -
Page 42: Ersatzteile - Spare Parts - S100G
Ersatzteile - Spare parts - S100G... -
Page 44: Ersatzteilliste - Spare Parts List
OPTIMUM M A S C H I N E N - G E R M A N Y 7.0.1 Ersatzteilliste - Spare parts list Artikel- Menge Grösse nummer Bezeichnung Designation Qty. Size Item no. Grundplatte Base plate 0330010001 Kette Chain... - Page 45 OPTIMUM M A S C H I N E N - G E R M A N Y Artikel- Menge Grösse Bezeichnung Designation nummer Qty. Size Item no. Schwenkplatte Swivel base 0330010062 Bolzen Hexagon cap bolt 0330010063 Kreuzschlitzschraube Cross screw...
- Page 46 OPTIMUM M A S C H I N E N - G E R M A N Y Artikel- Menge Grösse Bezeichnung Designation nummer Qty. Size Item no. 126-1 Lüfterrad-Abdeckung Cooling cover 033001001261 126-2 Distanzscheibe Flat washer 6x31x1 033001001262 126-3...
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Page 47: Schaltplan - Wiring Diagram
OPTIMUM M A S C H I N E N - G E R M A N Y Schaltplan - Wiring diagram Ersatzteile - Spare parts - S100G S100G Version 2.0.5 2016-03-08 Originalbetriebsanleitung... -
Page 48: Malfunctions
OPTIMUM M A S C H I N E N - G E R M A N Y Malfunctions Malfunctions on the metal belt saw Cause/ Malfunction Solution possible effects Saw motor overloading • Suction of motor cooling air hin- •... -
Page 49: Appendix 9.1 Copyright
V-belts, ball bearings, illuminants, filters, sealings, etc. - Non reproducible software errors Any services which OPTIMUM GmbH or one of its agents performs in order to fulfill in the frame of an additional guarantee are neither an acceptance of the defects nor an accept- Appendix S100G Version 2.0.5 dated 2016-03-08... -
Page 50: Note Regarding Disposal / Options To Reuse
OPTIMUM M A S C H I N E N - G E R M A N Y ance of its obligation to compensate. Such services do neither delay nor interrupt the war- ranty period. Place of jurisdiction among traders is Bamberg. -
Page 51: Disposal Of Lubricants And Coolants
OPTIMUM M A S C H I N E N - G E R M A N Y The device includes electric and electronic components and must not be disposed of with the rubbish. According to the European directive 2002/96/EG regarding electrical and electronic used devices and the execution of national rights used electrical tools and electrical machines need to be collected separately and be supplied to an environmentally compatible reuse. - Page 52 M A S C H I N E N - G E R M A N Y EC Declaration of Conformity Machinery Directive 2006/42/EC Annex II 1.A The manufacturer / Optimum Maschinen Germany GmbH retailer: Dr.-Robert-Pfleger-Str. 26 D - 96103 Hallstadt...
- Page 53 OPTIMUM M A S C H I N E N - G E R M A N Y Index Accident report ............14 Assembly ..............17 Copyright ...............47 Cutting area ............16 Dimensions ............16 Disposal ..............49 EC Declaration of Conformity .......50 Electrical connection ..........16 Electrical system safety ...............15...
- Page 54 OPTIMUM M A S C H I N E N - G E R M A N Y S100G Page 52 Original operating instructions Version 2.0.5 dated 2016-03-08...
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