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PowerTec 71673 Instruction Sheet

PowerTec 71673 Instruction Sheet

Table saw sled kit

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INSTRUCTION SHEET
Table Saw Sled Kit
QUESTION...
1•847•780•6120
WARNING
To reduce the risk of injury, turn table saw off and disconnect it
from power source before installing and removing accessories.
An accidental start-up can cause injury.
WARNING
Some dust created by operation of power tool contains
chemicals known to the State of California to cause cancer, birth
defects or other reproductive harm. To reduce your exposure
to these chemicals, work in a well ventilated area and work
with approved safety equipment. Always wear OSHA/NIOSH
approved, properly fitting face mask or respirator when using
such tools.
WARNING
For your own safety, read and follow all safety procedures listed
in the table saw instruction manual.
WARNING
Do not use the table saw sled kit until it is completely assembled
and you have read and understood this entire operating manual
and the operating manual of the table saw being used with this
table saw sled kit.
NOTE: These instructions are only a general guide for building
your own table saw sled. The dimensions and materials used
in these instructions reflect the design we chose. They can be
changed or altered to meet your design or requirements.
PACKAGING CONTENTS
ITEM DESCRIPTION
A
Universal T-Tracks (12" long)
B
HDPE (High Density Polyethylene) bars, 19"
long 3/4" x 3/8"
C
Three Star Knob, 1/4"-20 x 1-1/2"
D
Hex Head Bolt, 1/4"-20 x 1-1/2"
E
Flat Head Wood Screws, #6 x 1/2"
Instruction Sheet (not shown)
Figure 1
Additional materials will be needed to build the table saw sled.
These things listed are not included in the kit. Gather all tools
and materials before starting.
NOTE: Because your sled may vary in size and appearance
depending on your needs, an exact cut list can not be provided.
The example in these instructions will be for 18" x 24" base.
TOOLS NEEDED
• Drill
• Square
• Clamps
• Countersink bit, forstner bit (depends on the
screws used)
• Router table
OTHER NEEDED MATERIALS
• CA Glue (Cyanoacrylate Adhesives)
• 1/2" Baltic Birch for the base (our example will cut
the base to 18" x 24", purchase the size needed for
your needs). NOTE: Other stock may be used, using
the 1/2" Baltic Birch will make the sled lighter and easier
to handle.
• Stock for Back Fence, needs to be 3/4" taller than the
blade when it is fully raised. (In our example we used
the stock size shown in Figure 2.)
• Stock for Front Fence, needs to be 24" long and 3/4"
taller than the blade when it is fully raised. (In our
example we used the stock size shown in Figure 2.)
QTY
• Stock for a sub-fence, in our example we used
2
3/4" x 2" x 24" wide material.
• Stock for guard box, needs to be at least a 3" x 3"
2
box. (In our example, we used the stock size shown in
1
Figure 2.)
1
• Scrap Stock for stop block (in our example we used a
8
3/4" x 3/4" x 2" block and a 1/2" x 2"x 2-3/4" top plate).
1
Model No. 71673
B
A
D
E
C

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Summary of Contents for PowerTec 71673

  • Page 1 INSTRUCTION SHEET Model No. 71673 Figure 1 Table Saw Sled Kit QUESTION... 1•847•780•6120 WARNING Additional materials will be needed to build the table saw sled. To reduce the risk of injury, turn table saw off and disconnect it These things listed are not included in the kit. Gather all tools from power source before installing and removing accessories.
  • Page 2 Figure 4 Figure 2 Front Fence Back Fence 24 x 3½ x 1½ 20 x 3½ x 1½ Blade box cover Blade box Sub-fence 3 x 5 x ½ back 10¢ 24 x 2 x ¾ 3 x 3½ x ½ 10¢...
  • Page 3 Flip the base over and use a screwdriver to secure the Raise the saw blade all the way up, turn on the table saw HDPE bars to the base with #8 x 3/4" flat head wood screws and push the base (sled) through the saw blade, cutting (not supplied).
  • Page 4 INSTALL THE SUB-FENCE WITH T-TRACK Figure 13 The sub-fence with the T-Track will allow the use of a stop block. Guard Box Cut a piece of stock to 3/4" x 2" x 24". Use a router and router table to mill a slot 3/4" wide and 3/8"...