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Summary of Contents for Rice Lake FlexWeigh Systems 111
- Page 1 FlexWeigh Systems 111 and 112 Flip Flop Fillers Version 1 Operation Manual ® May 13, 2024 PN 224010 Rev A...
- Page 2 All information contained within this publication is, to the best of our knowledge, complete and accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make changes to the technology, features, specifications and design of the equipment without notice.
- Page 3 May 13, 2024 Initial Release. Table i. Revision Letter History Technical training seminars are available through Rice Lake Weighing Systems. Course descriptions and dates can be viewed at www.ricelake.com/training or obtained by calling 715-234-9171 and asking for the training department.
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Page 4: Table Of Contents
FlexWeigh Systems 111 and 112 Detail G Replacement Parts....... . . - Page 5 5.0 Compliance ................42 Technical training seminars are available through Rice Lake Weighing Systems.
- Page 6 FlexWeigh Systems 111 and 112 Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost. Visit www.ricelake.com/webinars www.RiceLake.com Visit our website...
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Page 7: Introduction
Do not operate or work on this equipment unless this manual has been read and all instructions are understood. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake Weighing Systems dealer for replacement manuals. -
Page 8: Fcc Compliance
The FlexWeigh Systems 111 and 112 are supported by custom software where: • 920i FlexWeigh Systems 111 is designed for filling two scales to a target weight in sequential "flip-flop" fashion. As one scale is filled, operators can prep the second scale, e.g., moving a container into place. -
Page 9: Product Dimensions
6.69 14.00 Figure 1-1. FlexWeigh Systems 111 and 112 Enclosure Dimensions NOTE: FlexWeigh Systems 111 and 112 shares the same exterior case dimensions, however, the control layout and switch quantity vary. © Rice Lake Weighing Systems ● All Rights Reserved... -
Page 10: Control Panels
FlexWeigh Systems 111 and 112 Control Panels FlexWeigh Systems 111 FlexWeigh Systems 112 Table 1-1. FlexWeigh Systems 111 and 112 Controls Button and Switch Function Emergency Stop Stops the filling process and removes power from the relays. It also puts the process into a paused state. -
Page 11: Operation Menu Softkeys
Allows operators to log an extra data field. A softkey will appear on the main screen to allow the operator to enter more data (e.g: formula, ID truck, container, operator) (see Section 3.4) Setup Menu Allows operators to set configuration and time and date parameters (see Section 3.1) Figure 1-4. Operation Menu Softkeys © Rice Lake Weighing Systems ● All Rights Reserved... -
Page 12: Installation
Immediately after unpacking, visually inspect the unit to ensure all components are included and undamaged. The shipping carton should contain a FlexWeigh Systems 111 or 112 unit and this manual. If any parts were damaged in shipment, notify Rice Lake Weighing Systems and the shipper immediately. - Page 13 Installation Table 2-1. 920i Flexweigh Systems 111 Flip Flop Filler Block Wiring Diagram © Rice Lake Weighing Systems ● All Rights Reserved...
- Page 14 FlexWeigh Systems 111 and 112 Table 2-2. 920i Flexweigh Systems 112 Flip Flop Filler Block Wiring Diagram www.RiceLake.com Visit our website...
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Page 15: Cable Grounding
Section 2.8 on page 17 for a list of replacement parts. Option Cards Table 2-4 list the available option cards that are used in the FlexWeigh Systems 111 and 112. Slot Type Dual Channel A/D Card 24 Channel DIO Card Table 2-4. -
Page 16: Options
FlexWeigh Systems 111 and 112 Digital I/O Ports Slot Description Input/Output E-Stop Input Reset Resume Discharge Scale A NOTE: Only for FlexWeigh Systems 112. Discharge Scale B NOTE: Only for FlexWeigh Systems 112. Scale A Only Input NOTE: Scale A Only OFF and Scale B Only... -
Page 17: Replacement Parts
Installation Replacement Parts 2.8.1 Flexweigh Systems 111 Exterior Replacement Parts 20 21 Figure 2-1. Flexweigh Systems 111 Exterior Replacement Parts © Rice Lake Weighing Systems ● All Rights Reserved... - Page 18 Washer, .255 ID x .437 OD 42640 Machine Screw, 1/4 - 28NF x 1 30376 Sealing Ring, 1/2 NPT, Nylon 15628 Cord Grip, 1/2 NPT, Black 71455 Machine Screws, 1/4-28NF x .75 Table 2-7. Flexweigh Systems 111 Exterior Replacement Parts List www.RiceLake.com Visit our website...
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Page 19: Flexweigh Systems 112 Exterior Replacement Parts
Installation 2.8.2 Flexweigh Systems 112 Exterior Replacement Parts 22 23 Figure 2-2. Flexweigh Systems 112 Exterior Replacement Parts © Rice Lake Weighing Systems ● All Rights Reserved... - Page 20 FlexWeigh Systems 111 and 112 Item No. Part No. Description Qty. 66502 Overlay, Membrane Switch 88733 Vent, Breather Sealed 71739 Cinching Enclosure Clip 71447 Machine Screws 1/4-28NF 208036 Legend Plate, Start A 120728 Legend Plate, Reset/Resume 208037 Legend Plate, Start B...
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Page 21: Flexweigh Systems 111 And 112 Interior Replacement Parts
Installation FlexWeigh Systems 111 and 112 Interior Replacement Parts Figure 2-3. Interior Replacement Parts Overview Item No. Detail Section 2.9.2 on page 22 Section 2.9.3 on page 23 Section 2.9.4 on page 24 Section 2.9.5 on page 25 Section 2.9.6 on page 26 Section 2.9.7 on page 27... -
Page 22: Flexweigh Systems 111 Detail A Replacement Parts
Contact Block, Switch One, Normally Closed With Latch 94313 Contact Block, Switch One, Normally Closed Without Latch Table 2-10. Flexweigh Systems 111 Contact Block Replacement Parts List 2.9.2 Flexweigh Systems 112 Detail A Replacement Parts Figure 2-5. Flexweigh Systems 112 Contact Block Replacement Parts Item No. -
Page 23: Flexweigh Systems 111 And 112 Detail B Replacement Parts
Installation 2.9.3 FlexWeigh Systems 111 and 112 Detail B Replacement Parts Figure 2-6. Door Interconnect Ground and Backplate Mounting Hardware Item No. Part No. Description Qty. 14626 Nut, Kep 8-32NC HEX External Tooth Lock Washer Steel Zinc Plated 15601 Wire assembly, Ground 6 in 16 AWG Green/Yellow Wire, w/#8 Eye Connector Both Ends... -
Page 24: Flexweigh Systems 111 And 112 Detail C Replacement Parts
FlexWeigh Systems 111 and 112 2.9.4 FlexWeigh Systems 111 and 112 Detail C Replacement Parts Figure 2-7. Board Replacement Parts Item No. Part No. Description Qty. 186273 Display, LCD Module 920i 67886 Standoff, Male-FEM 4-40NC x 1.00 Long 3/16 Hex Steel Zinc Plated... -
Page 25: Flexweigh Systems 111 And 112 Detail D Replacement Parts
Relay, Module Output Fused 12-140VAC @ 3A Output - Isolated 5VDC Logic Black OPTO 22 8 or 10 NOTE: FlexWeigh Systems 111 has 8 15971 relays while FlexWeigh Systems 112 has 10 15971 relays. 120762 Screw, Machine 6-32NCx1-1/4 Phillips Pan Head Internal Tooth Lock Washer... -
Page 26: Flexweigh Systems 112 Detail E Replacement Parts
FlexWeigh Systems 111 and 112 2.9.6 Flexweigh Systems 112 Detail E Replacement Parts Figure 2-9. Flexweigh Systems 112 Terminal Block Replacement Parts Item No. Part No. Description Qty. 33531 Rail, DIN 6 in Length 35mm Width x 7.5mm High 22087... -
Page 27: Flexweigh Systems 111 Detail E Replacement Parts
15445 Wire,14AWG Copper Strand White PVC 121069 Wire assembly, Ground 9 In. 16 AWG Green/Yellow Wire, w/#8 Eye Connector, One End. Table 2-16. Flexweigh Systems 111 Terminal Block Replacement Parts List © Rice Lake Weighing Systems ● All Rights Reserved... -
Page 28: Flexweigh Systems 111 Detail F Replacement Parts
FlexWeigh Systems 111 and 112 2.9.8 Flexweigh Systems 111 Detail F Replacement Parts Figure 2-11. Interface Board Replacement Parts Item No. Part No. Description Qty. 67869 Board, Interface 920i with PS2 and DB9 Connections 55708 Screw, Machine 4-40NCx3/8 Phillips Pan Head Internal Tooth Lock Washer SEMS Steel Zinc Plated... -
Page 29: Flexweigh Systems 111 And 112 Detail G Replacement Parts
Installation 2.9.9 FlexWeigh Systems 111 and 112 Detail G Replacement Parts Figure 2-12. Ground and Backplate Mounting Hardware Replacement Parts Item No. Part No. Description Qty. 14626 Nut, Kep 8-32NC HEX External Tooth Lockwasher Steel Zinc Plated 15694 Connector, Ring Terminal #8 Stud 22-16 AWG... -
Page 30: 2.9.10 Flexweigh Systems 111 Detail H Replacement Parts
FlexWeigh Systems 111 and 112 2.9.10 Flexweigh Systems 111 Detail H Replacement Parts Figure 2-13. Power Supply Replacement Parts Item No. Part No. Description Qty. 69538 Bracket, Power Supply 65W 920i Wallmount. 71333 Power Supply,+/-6V 65W Board 920i for Deep Univ, Panel Mount, and Wall Mount... -
Page 31: Setup Menu
Setup Menu Setup Menu This section describes the various setup parameters for the FlexWeigh Systems 111 and 112. A password protected supervisor mode is provided to support configuration of the application, setting time and date, or changing the password. To enter configuration mode, press the Setup Menu softkey on the unit. If a non-zero password is in effect, the operator is prompted to enter the password. -
Page 32: Entering The Setup Menu
FlexWeigh Systems 111 and 112 Entering the Setup Menu NOTE: The front panel E-stop button must be in the stopped position (pushed in) to enable the following keypad entries. 1. Press the Setup Menu softkey on the main menu screen and the system performs one of the following actions. -
Page 33: Setting The System Time And Date
3. Press the Enter key to save the settings. 03:52 PM 04/17/2024 Cancel Figure 3-4. Time and Date Main Screen NOTE: The Cancel softkey can be pressed at any time to exit this sequence without saving any changes. © Rice Lake Weighing Systems ● All Rights Reserved... -
Page 34: Modifying The Setup Password
FlexWeigh Systems 111 and 112 Modifying the Setup Password Use the following steps to modify the setup password. 1. From the Main Setup Menu Screen, press the Setup Password softkey. 2. The system prompts, Enter New Password. 04/17/2022 02:15PM SCALE #1... -
Page 35: Enabling/Disabling Additional Data Fields
1. From the Main Setup Menu Screen, navigate to the viewable filling speed option (Auto Tare Enabled or Auto Tare Disabled. 2. Select the Auto Tare softkey until the desired option is enabled. Auto Tare Enabled Figure 3-8. Auto Tare Softkey © Rice Lake Weighing Systems ● All Rights Reserved... -
Page 36: Auto Print
FlexWeigh Systems 111 and 112 3.4.3 Auto Print Use the following steps to modify auto print settings. 1. From the Main Setup Menu Screen, navigate to the viewable filling speed option (Auto Print Enabled or Auto Print Disabled. 2. Select the Auto Print softkey until the desired option is enabled. -
Page 37: Test Digital I/O
Fast Feed to Dribble Feed. 1. Enter the dribble weight using the arrow keys and the numeric keypad. 2. Press Enter on the 920i to save that value. © Rice Lake Weighing Systems ● All Rights Reserved... -
Page 38: Preact Weight
FlexWeigh Systems 111 and 112 3.6.3 Preact Weight Preact weight allows material to cut off prior to the original target value to allow for free fall material to settle onto the scale. 1. Enter the preact weight using the arrow keys and the numeric keypad. -
Page 39: Sequence Of Operation
Flexweigh Systems operation varies depending on model where: • 920i FlexWeigh Systems 111 is designed for filling two scales to a target weight in sequential "flip-flop" fashion. As one scale is filled, operators can prep the second scale, e.g., moving a container into place. -
Page 40: Pause, Resume, Abort Or Reset A Fill/Discharge
• System displays – Press Discharge Button if not already energized. System turns off the Fill Complete output. • System turns on Discharge X output until the weight drops below Zero Tolerance and then proceeds to Step b. Discharge Option Disabled - Flexweigh Systems 111 • System displays -Remove Container and proceeds to Step Step 9. - Page 41 Ticket Printing Record keeping is an important part of any system. The FlexWeigh Systems 111 and 112 connects to a printer (Port 3) for printing detailed records on cycles, subtotals and totals. The preferred printer to integrate with the FlexWeigh Systems 111 and 112 is the TM-U220 Tape Printer, however, the system easily integrates with other strip printers.
- Page 42 FlexWeigh Systems 111 and 112 Compliance DECLARATIONOF CONFORMITY 820i and 920i series 2014/30/EU EMC EN 61326-1:2013, EN 55011:2009+A1:2010, EN 61000-6-1:1995, EN 61000-6-2:2007 2014/35/EU LVD IEC 60950-1 ed.2 2011/65/EU RoHS EN 50581:2012 __________________________ _ ___ ________ __________________________ __________________________ May 3, 2019...
- Page 43 820i and 920i series 2016/1101 Low Voltage IEC 60950-1 ed.2 2016/1091 EMC EN 61326-1:2013, EN 55011:2009+A1:2010, EN 61000-6-1:1995, EN 61000-6-2:2007 2012/3032 RoHS EN 50581:2012 __________________________ __________________________ Brandi Harder December 30, 2021 __________________________ Quality Manager © Rice Lake Weighing Systems ● All Rights Reserved...
- Page 44 FlexWeigh Systems 111 and 112 www.RiceLake.com Visit our website...
- Page 46 © Rice Lake Weighing Systems Content subject to change without notice. 230 W. Coleman St. • Rice Lake, WI 54868 • USA USA: 800-472-6703 • International: +1-715-234-9171 May 13, 2024 PN 224010 Rev A www.ricelake.com...
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