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Rice Lake WE503D Installation Manual
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Rice Lake WE503D Installation Manual

Rice Lake WE503D Installation Manual

Dynamic integrator for belt scales, screw weighers, bulkslide flowmeters and impact flowmeters
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WE503D
Dynamic Integrator for Belt Scales, Screw Weighers,
Bulkslide Flowmeters and Impact Flowmeters
Program Version: From v3.06
Installation Manual
November 13, 2020
PN 200479 Rev A

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Summary of Contents for Rice Lake WE503D

  • Page 1 WE503D Dynamic Integrator for Belt Scales, Screw Weighers, Bulkslide Flowmeters and Impact Flowmeters Program Version: From v3.06 Installation Manual November 13, 2020 PN 200479 Rev A...
  • Page 2 All information contained within this publication is, to the best of our knowledge, complete and accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make changes to the technology, features, specifications and design of the equipment without notice.
  • Page 3 Flow Rate Error ................18 Technical training seminars are available through Rice Lake Weighing Systems.
  • Page 4 5.0 Setup Password............... . 39 Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost.
  • Page 5 Do not operate or work on this equipment unless this manual has been read and all instructions are understood. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake Weighing Systems dealer for replacement manuals.
  • Page 6 If a permanently connected power cable is used, an easily accessible separator must be included in the power supply circuit. Compliance with the following safety instruction is mandatory for UL approved units: For power supply of the WE503D use LPS and/or NEC class 2 power supply units only.
  • Page 7 RS485 Cable The maximum reachable length from the line with the use of the appropriate cable for RS 485 connections, and with baud rate up to 9600, is about 1200 meters. © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 8 WE503D Dynamic Integrator Analog Output/ Input Cable The maximum length of the analogue output cable in current is: • 100 m with cable 2 x 0,25 mm² • 150 m with cable 2 x 0,5 mm² • 300 m with cable 2 x 1 mm²...
  • Page 9 Cables of all external components are connected at screw terminals. Construction WE503D is incorporated in a stainless steel housing, for wall-mount, desk-top and panel-mount installation. All cable connections are made at the rear of the housing through tight cable glands.
  • Page 10 WE503D Dynamic Integrator Definitions This section provides definitions to assist in the installation of a WE503D Dynamic Integrator for the service technician. Distance of Idlers The Idlers distance, in the following paragraphs called Weighing length, to insert in the configuration depends on the system configuration.
  • Page 11 Belt Ratio Belt ratio = (Pivot to LC distance) / (Pivot to idler distance) * 1 / cos(Belt angle) Pm = Cn * IR Pc = Pm * A / B © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 12 WE503D Dynamic Integrator Belt Factor Belt factor = 1 / (Idler distance) * (Belt ratio) Belt Load Belt load = ((LC signal) - Zero) / (Max LC signal) * (LC capacity) * (Belt factor) * (Correction factor) Zero: (see Section 2.9 on page...
  • Page 13 Setup Setup This section describes procedures to setup a WE503D Dynamic Integrator. WARNING Risk of electrical shock. Disconnect power before servicing. Risque de choc. Débranchez l’alimentation avant l’entretien. AVERTISSEMENT Risk of explosion if battery is replaced by an incorrect type. Dispose of used batteries according to state and CAUTION local regulations.
  • Page 14 WE503D Dynamic Integrator General Parameters Parameter Description Batch Enable Batch function enable; Settings: NO (default), YES PID Enable PID controller function enable; Settings: NO (default), YES Pulse Weight Insertion of the weight added to the totals between 2 pulses or between 2 pulse output level change; Value is displayed with the totals decimals and unit;...
  • Page 15 Setup Diagram of Air Purge Management © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 16 WE503D Dynamic Integrator Belt Parameters Parameter Description Total Resolution The units displayed depends on the Unit system setting; Settings: 0.1 kg/lb, 0.2 kg/lb, 0.5 kg/lb, 1 kg/lb, 2 kg/lb, 5 kg/lb, 0.01 t (default), 0.02 t, 0.05 t, 0.1 t, 0.2 t, 0.5 t, 1 t, 2 t, 5 t Flow-rate Resolution The units displayed depends on the Unit system setting;...
  • Page 17 (zero belt) value only, is out of the set range the auto zero component value is not stored (%); Enter value: 0 – 99.9, 0 (default) NOTE: 0% means there is no limit Table 3-4. Calibration Parameters © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 18 WE503D Dynamic Integrator 3.5.1 Integration Filtration Values Available Values ADC Rate (Hz) FLT 0 FLT 1 FLT 2 FLT 3 (default) H.R.0 H.R.1 DYN.0 DYN.1 DOS.0 DOS.1 DOS.2 DOS.3 SLW.0 SLW.1 SLW.2 SLW.3 H.R.2 H.R.3 H.R.4 H.R.5 H.R.6 H.R.7 DYN.2 DYN.3...
  • Page 19 As a percentage (%); Enter value: 0 – (Max % of Flow Error), 0 (default) Change Interval Delay In seconds; Enter value: 0 – 99, 0 (default) Table 3-8. PID Regulator Parameters © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 20 WE503D Dynamic Integrator 3.7.3 Remote Target Settings In this menu the parameters related to the target flow-rate setting with analog input or serial string can be managed. Parameter Description Remote Target Input Source Settings: NONE (default), ANALOG INPUT, COM PRN, COM AUX Serial string format for COM PRN or COM AUX is: xxxxxxxxxcc<CR><LF>...
  • Page 21 0 sec Flow Overload % 0 – 99.9% Table 3-13. Flow Overload Error Menu Alarm condition: Flow-rate, in absolute value, over the (Flow Overload %) percentage value of the maximum flow rate © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 22 WE503D Dynamic Integrator 3.8.4 Flow Rate Error (PID) Flow rate tolerance alarm management. This alarm is managed only when PID is enabled. Available Values / Sub Menu Ranges Default Value Error Enabling NO, YES Alarm Delay 0 – 6553.5 sec...
  • Page 23 Switch 2nd LCD line data Lock keyboard Display weight x10 Set date and time Diagnostic menu Free texts configuration Calculator Print and clear partial total Print and clear general total Table 3-19. Function Codes © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 24 WE503D Dynamic Integrator Default Lined ID Code Function to Key Digital input/output and analog output diagnostic Serial communication diagnostic Custom display switch Fn + F9 Free text 1 configuration Free text 2 configuration Free text 3 configuration Free text 4 configuration...
  • Page 25 Partial total clear General total display General total print General total clear Article total display Article total print Article total clear Articles totals clear Clear all totals Table 3-22. Other Function Codes © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 26 WE503D Dynamic Integrator 3.10 Serial Configuration The indicator is fitted with two bi-directional serial ports, both having the output in ASCII code compatible with a wide range of printers, remote displays, PCs and other devices; in the set-up it is possible to freely combine these ports to the available configurations ("ComPC", "ComPrn", and "ComAux").
  • Page 27 Signal Synchronism Settings: No CTS (default), Low, High, Emucts Settings: No Protocol (default), KD Standard, Repeater 6, Flow rate continuous, Selection Protocol Upon Request, 485 Mode Table 3-27. AUX Serial Configuration © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 28 WE503D Dynamic Integrator 3.11 Diagnostics Menu Parameter Description Firmware Software version check Weight Dv(106): Converter point per division 0 (A): Static weight and type of load cells, (A)= Analogue and (D)= Digital 025: Data per second of the converter S1: Checked scale, possible to select with F6/F7 keys...
  • Page 29 Press F1: Enter a block or ASCII character Press F2: Delete the line with the block or ASCII character Press F3: Insert a print end (300) Press Enter: Modifies the code in the current line Press CLR: Exit © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 30 WE503D Dynamic Integrator 3.13 Database Parameter Description Databases Settings: Disable, Enable (default) Article Field Enabling Article fields: Description 2 – Enable (default) Description 3 – Enable (default) Description 4 – Enable (default) Description 5 – Enable (default) INI.VAL.PID (PID start value) – Enable (default) Flow rate target –...
  • Page 31 Reset of the buffered RAM memory which contains database data, input texts, print formats and the headings. 3.22 Technical Default Set all parameters to default, by pressing enter it's possible to choose: Enter = Factory default F1 = Load from backup © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 32 WE503D Dynamic Integrator 3.23 PID PID algorithm is used to control the flow-rate. Analog output signal is managed to have the set target flow-rate. Analog output is usually connected to the input of an inverter that will control the belt motor. Motor speed is proportional to the analog signal read by inverter.
  • Page 33 Press F3: Delete selected article. Press F4: Search article. Press F5: Print article. Press Enter: Select article. Press Alt: Unselect article. Function code 317: Select article in alphabetical order. Press enter: Select the selected article. © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 34 WE503D Dynamic Integrator Electrical Connections The following sections provide graphic representations of the electrical connections for a WE503D Dynamic Integrator. Mother Board Figure 4-1. Mother Board Figure 4-2. Switches There aren’t any differences between the two switches pictured in Figure 4-2.
  • Page 35 4.1.6 RS232 Serial Port (RJ11 Connector) Figure 4-3. RJ11 Connector RJ11 Connections RJ11 COLOR MEANING ORANGE WHITE BLUE WHITE BROWN GREEN WHITE ORANGE BROWN WHITE © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 36 WE503D Dynamic Integrator I/O Expansion Board Figure 4-4. I/O Expansion Board 4.2.1 Analog Output I/O1 (Slot 1) I/O2 (Slot 2) 53 I+ (A1) + 20 mA 56 I+ (A2) + 20 mA 54 COM- (B1) 0 mA / V 57 COM- (B2) 0 mA / V...
  • Page 37 Electrical Connections Integrated Circuits Installation It is necessary to follow this procedure to install Output, RS485 and Input integrated circuits. © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 38 WE503D Dynamic Integrator Integrated Circuits Installation (Continued) www.RiceLake.com Visit our website...
  • Page 39 Figure 4-5. Display Board 4.4.1 PC-KEYB – PC Keyboard Connector Keyboard emulation input, usable for the connection of the instrument to the PC keyboard or the badge/bar code reader. PC-KEYB PS/2 +5 V DATA © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 40 WE503D Dynamic Integrator Connection Diagrams www.RiceLake.com Visit our website...
  • Page 41 Electrical Connections © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 42 WE503D Dynamic Integrator Dimension Drawings 247 mm 127 mm 217 mm 145 mm 265 mm www.RiceLake.com Visit our website...
  • Page 43 Setup Password Setup Password Password: 41042 © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 44 WE503D Dynamic Integrator www.RiceLake.com Visit our website...
  • Page 46 Rice Lake Weighing Systems is an ISO 9001 registered company. Rice Lake Weighing Systems Europe B.V. • Weiland 11 • NL-6666 MH Heteren • The Netherlands Europe +31 (0)26 472 1319 • U.S. 800-472-6703 • Canada/Mexico 800-321-6703 • International 715-234-9171...