Table of Contents
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Original Instructions (EN)
27-inch 5, 8, or 11-Blade or
32-inch 8-Blade EdgeSeries
DPA Cutting Unit
Reelmaster
®
3100-D or 3105-D Traction Unit
Model No. 03188—Serial No. 407900000 and Up
Model No. 03189—Serial No. 407900000 and Up
Model No. 03190—Serial No. 407900000 and Up
Model No. 03191—Serial No. 407900000 and Up
Model No. 03192—Serial No. 400000000 and Up
Form No. 3443-362 Rev B
™
*3443-362*
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Table of Contents
Related Manuals for Toro 03188
Summary of Contents for Toro 03188
- Page 1 DPA Cutting Unit Reelmaster ® 3100-D or 3105-D Traction Unit Model No. 03188—Serial No. 407900000 and Up Model No. 03189—Serial No. 407900000 and Up Model No. 03190—Serial No. 407900000 and Up Model No. 03191—Serial No. 407900000 and Up Model No. 03192—Serial No. 400000000 and Up *3443-362* Register at www.Toro.com.
- Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product.
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Page 3: Table Of Contents
Contents Safety Safety ............... 3 This machine has been designed in accordance with General Safety ........... 3 EN ISO 5395 and ANSI B71.4–2017. Cutting Unit Safety..........4 Blade Safety ............4 General Safety Safety and Instructional Decals ......4 Setup ................ 5 This product is capable of amputating hands and feet. -
Page 4: Cutting Unit Safety
• Use only accessories, attachments, and replacement parts approved by Toro. Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. -
Page 5: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Straight grease fitting Install the reel grease fitting. – No parts required Adjust the cutting unit O-ring Install the reel motors. Cap screws (may come assembled) Adjust the shop roller assembly –... -
Page 6: Adjusting The Cutting Unit
Installing the Reel Motors Parts needed for this procedure: O-ring Cap screws (may come assembled) g028640 Procedure Figure 4 Important: Before installing the reel motors, 1. Cap screw (2) 3. Grease fitting obtain and install the counter weights or other 2. -
Page 7: Adjusting The Shop Roller Assemblies
11). to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories. To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. -
Page 8: Operation
Test the cutting performance by inserting a long Adjusting the Bedknife to the Reel (page 9). Test the strip of cutting performance paper (Toro Part No. quality of cut by cutting a test swath before using the 125-5610) between the reel and the bedknife, cutting unit to ensure that the finished cut is correct. - Page 9 g003322 Figure 9 1. Bedbar-adjusting screw g031270 Tip the cutting unit to expose the bedknife and Figure 8 reel. 1. Lead-in chamfer on right 3. 1.5 mm (0.060 inch) Important: Make sure that the nuts on the end of bedknife back end of the bedbar-adjusting screws 2.
- Page 10 Note: Adjusting 1 side of the cutting unit affects Raise the rear of the cutting unit and place a the other side, the 2 clicks will provide clearance block under the bedknife. for when the other side is adjusted. Remove the 2 nuts securing each roller bracket Note: If starting with a large gap, both sides and spacer to each side-plate mounting flange.
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Page 11: Adjusting The Shop Roller Assemblies
Adjusting the Shop Roller Assemblies Model 03192 Only Before you lower the cutting units to the shop floor or remove them from the traction unit, lower the shop roller assemblies to protect the reel and bedknife blades from hard surface contact. Before operating the cutting units, install them to the machine, raise the cutting units, and raise the shop roller assemblies to prevent them from touching the... -
Page 12: Adjusting The Height Of Cut (Hoc)
Use Height-of-Cut Chart (Models 03188, 03189, 03190, and 03191) to determine the number of rear spacers needed for the desired aggressiveness-of-cut setting; refer to Height-of-Cut Chart (Models 03188, 03189, 03190, and 03191) g011864 Figure 16 (page 13). 1. Gauge bar 3. - Page 13 Height-of-Cut Chart (Models 03188, 03189, 03190, and 03191) HOC Setting Aggressiveness No. of 1/4 inch HOC Setting Aggressiveness No. of 1/4 inch of Cut Rear Spacers of Cut Rear Spacers Less Less 6 mm (0.250 inch) 32 mm (1.250 inches)
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Page 14: Adjusting The Height Of Cut (Hoc)
Adjusting the Height of Cut Height-of-Cut Chart (Model 03192) (HOC) HOC Setting No. of 1/4 inch No. of Thin Rear Spacers* Rear Spacers* Model 03192 Only 32 mm (1.25 inches) 34 mm (1.33 inches) On Model 03192, adjust the height of cut (HOC) 35 mm (1.38 inches) by adding or removing the adjustment (slotted) rear spacers below the side plate pad on the cutting unit. - Page 15 6.9 mm 9.5 to 50.8 mm 112-8956 (32 inch) (0.270 inch) (0.375 to 2.00 inches)* Standard 114-9388 (Model 03188/89/90, 27 inch) 6.9 mm 9.5 to 50.8 mm 114-9389 (Model 03191, 32 inch) (0.270 inch) (0.375 to 2.00 inches)* Heavy Duty 114-9390 (Model 03192, 27 inch) 9.3 mm...
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Page 16: Height-Of-Cut Chart Terms
(aggressiveness of cut, rollers, bedknives, attachments installed, turf-compensation settings, etc.) also affect the effective height of cut. Check the effective height of cut using Toro Turf Evaluators regularly to determine the desired bench-set height of cut. Recommended Toro Turf Evaluators for measuring... -
Page 17: Maintenance
Maintenance Lubricating the Cutting Units Using the Kickstand when Regularly lubricate the 5 grease fittings of each cutting Tipping the Cutting Unit unit (Figure 24) with No. 2 lithium grease. There are 2 lubrication points on the front roller, 2 on Whenever the cutting unit has to be tipped to expose the rear roller, and 1 at the reel-motor spline. -
Page 18: Relief-Grinding The Reel
Note: Outside diameter measuring tape is Apply a 30° relief grind on all reel blades until available from your authorized Toro distributor. the land width is 1.3 mm (0.050 inch) wide (Figure 25). g342519 Figure 26 1. -
Page 19: Installing The Front Shaft Assembly For Reel Grinding
Installing the Front Shaft Assembly for Reel Grinding Model 03192 Only Important: You must order the following parts so that the cutting unit can be fitted to a reel grinding machine: Qty. Part Part No. Front HOC bracket 125-2796 Carriage bolt (3/8 x 1-1/2 3231-4 inches) Locknut (3/8 inch) -
Page 20: Servicing The Bedknife
Checking the Top Grind Angle The angle that you use to grind your bedknives is very important. Use the angle indicator (Toro Part No. 131-6828) and the angle-indicator mount (Toro Part No. 131-6829) to check the angle that your grinder produces and then... -
Page 21: Servicing The Bedbar
On each side of the machine, loosen the locknut securing the bedbar bolt (Figure 33). g003334 Figure 33 1. Bedbar bolt 2. Locknut g034114 Figure 31 Remove each bedbar bolt, allowing the bedbar 1. Angle-indicator mount 3. Bedknife to be pulled downward and removed from 2. - Page 22 Tighten the spring-tension nut until the spring is collapsed, then back off 1/2 turn (Figure 35). g006505 Figure 35 1. Spring-tension nut 2. Spring Installing the Bedknife g279162 Figure 37 Remove the rust, scale, and corrosion from the bedbar surface and apply a thin layer of oil to 1.
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Page 23: Servicing The Hd Dual Point Adjusters (Dpa)
Servicing the HD Dual Point Install a wave washer onto the adjuster shaft and slide the adjuster shaft into the flange bushings Adjusters (DPA) in the frame of the cutting unit (Figure 38). Secure the adjuster shaft with a flat washer and Remove all parts (refer to the Installation locknut (Figure... -
Page 24: Servicing The Roller
The Roller Rebuild Tool Kit includes all the tools and the installation instructions required to rebuild a roller with the roller rebuild kit. Refer to your parts catalog or contact your authorized Toro distributor for assistance. g007790 Figure 39 6. Bearing nut 1. - Page 25 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
- Page 26 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.