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Butler NAV43.15 Instruction Manual

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In tutte le parti del presente manuale nelle quali si fa riferimento, quale fabbricante, a una delle seguenti
società:
Ravaglioli S.p.A., P.IVA e C.F.: 01759471202, con sede legale in Sasso Marconi (BO), Via 1°
•
Maggio, 3, Italia
Butler Engineering and Marketing S.p.A., P.IVA: 01741580359, C.F.: 01824810368, con sede
•
legale in Rolo (RE), Via dell'Ecologia, 6, Italia
•
Space S.r.l., P.IVA e C.F.:07380730015, con sede legale in Trana (TO), Via Sangano, 48, Italia
tale società deve essere intesa come:
con sede legale in Ostellato (FE), Via Brunelleschi, 9, Italia
per effetto della intervenuta fusione per incorporazione delle citate Ravaglioli S.p.A., Butler Engineering
and Marketing S.p.A. e Space S.r.l. in Officine Meccaniche Sirio S.r.l., ridenominata, a seguito della
fusione, Vehicle Service Group Italy S.r.l., avente efficacia giuridica a far data dal 1° luglio 2023.
Il presente Allegato 1 al Manuale di istruzioni costituisce parte integrante del Manuale di istruzioni stesso.
Simone Ferrari
Direttore Generale
ALLEGATO 1 AL MANUALE DI ISTRUZIONI
INFORMAZIONI SUL FABBRICANTE
Vehicle Service Group Italy S.r.l.
P.IVA: 01426630388
C.F.: 01633631203
1/1

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Summary of Contents for Butler NAV43.15

  • Page 1 C.F.: 01633631203 con sede legale in Ostellato (FE), Via Brunelleschi, 9, Italia per effetto della intervenuta fusione per incorporazione delle citate Ravaglioli S.p.A., Butler Engineering and Marketing S.p.A. e Space S.r.l. in Officine Meccaniche Sirio S.r.l., ridenominata, a seguito della fusione, Vehicle Service Group Italy S.r.l., avente efficacia giuridica a far data dal 1°...
  • Page 2 Tax Code: 01633631203 with registered office in Ostellato (FE), Via Brunelleschi, 9, Italy as a result of the intervened merger by incorporation of the aforementioned Ravaglioli S.p.A., Butler Engineering and Marketing S.p.A. and Space S.r.l. into Officine Meccaniche Sirio S.r.l., renamed, following the merger, as Vehicle Service Group Italy S.r.l., having legal effect as of July 1...
  • Page 3 ITALIENISCHE STEUERNUMMER: 01633631203 mit eingetragenem Rechtssitz in Ostellato (FE), Via Brunelleschi, 9, Italien als Folge der verschmelzenden Übernahme der vorgenannten Ravaglioli S.p.A., Butler Engineering and Marketing S.p.A. und Space S.r.l. in die Officine Meccaniche Sirio S.r.l., die nach der Verschmelzung mit rechtlicher Wirkung zum 1.
  • Page 4 à Ostellato (FE), Via Brunelleschi, 9, Italie à la suite de la fusion par incorporation des sociétés Ravaglioli S.p.A., Butler Engineering and Marketing S.p.A. et Space S.r.l. dans Officine Meccaniche Sirio S.r.l., renommée, à la suite de la fusion, Vehicle Service Group Italy S.r.l., avec effet juridique à...
  • Page 5 Ostellato (FE), vía Brunelleschi, 9, Italia como resultado de la fusión por incorporación de las mencionadas Ravaglioli S.p.A., Butler Engineering and Marketing S.p.A. y Space S.r.l. en Officine Meccaniche Sirio S.r.l., rebautizada, tras la fusión, Vehicle Service Group Italy S.r.l., con efectos jurídicos a partir del 1 de julio de 2023.
  • Page 6 For spare parts drawings refer to “LIST OF COMPONENTS” section. • For any further information please contact your local dealer or call: BUTLER ENGINEERING and MARKETING S.p.A. a s. u. Via dell’Ecologia, 6 - 42047 Rolo - (RE) Italy Phone (+39) 0522 647911 - Fax (+39) 0522 649760 - e-mail: Info@butler.it 7522-M001-17 - Rev. n. 17 (12/2021)

  • Page 7: Table Of Contents

    7522-M001-17 INSTRUCTION, USE AND Page 2 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 SUMMARY GENERAL DESCRIPTION _________________ 4 12.2 Preliminary operations ________________21 12.3 Preparing the wheel ___________________21 SYMBOLS USED IN THE MANUAL ________ 6 12.4 Wheel clamping _______________________22 INFORMATION PLATE LOCATION 12.5 Functioning of tools holder arm _______24...
  • Page 8 7522-M001-17 INSTRUCTION, USE AND Page 3 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 Model Feature /Versions Power supply 400V 50Hz 3Ph   Power supply 230V 50Hz 3Ph Power supply 500V 50Hz 3Ph Power supply 230V 60Hz 3Ph Power supply 220V 60Hz 3Ph = standard  OPT = optional...

  • Page 9: General Description

    7522-M001-17 INSTRUCTION, USE AND Page 4 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 GENERAL DESCRIPTION Fig. 1...
  • Page 10 7522-M001-17 INSTRUCTION, USE AND Page 5 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 KEY (Fig. 1) 1 - Main switch 20 - Platform 2 - Selector 1-0-2 self-centring chuck speed control 21 - Tools holder arm release cylinder 3 - Tools carriage movement cylinder 22 - Ramp 4 - Hydraulic power unit 23 - Handle control in air 5 - Self-centring chuck (aerial handle control version) 6 - Bead breaking disc 24 - Control unit (bluetooth version) 7 - Tool 25 - Metal sheath assembly (metal sheath version) 8 - Jack 26 - Long lever “A” 9 - Tools holder arm 27 - Standard clamp protections for alloy rims 10 - Tools unit 28 - Chuck grip extensions 11 - Chuck carriage movement cylinder 29 - Adapters with increased grip 12 - Tools unit positioning lever 30 - Bead lever 13 - Tools carriage...

  • Page 11: Symbols Used In The Manual

    7522-M001-17 INSTRUCTION, USE AND Page 6 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 SYMBOLS USED IN THE MANUAL Symbols Description Symbols Description Note. Indication and/or useful Read instruction manual. information. Move with fork lift truck or pal- Wear work gloves. let truck. Wear work shoes. Lift from above. Technical assistance necessary. Wear safety goggles. Do not perform any intervention. Mandatory. Risk of crushing and collisions Operations or jobs to be per- (tools holder shaft).

  • Page 12: Information Plate Location Drawing

    7522-M001-17 INSTRUCTION, USE AND Page 7 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 INFORMATION PLATE LOCATION DRAWING...
  • Page 13 7522-M001-17 INSTRUCTION, USE AND Page 8 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 Code numbers of plates B1477900 Plate for double speed of aerial handle control (aerial control version only) B1541000 Danger plate B2167000 Protective clothing plate B4219000 Rotation indicating plate...

  • Page 14: General Introduction

    7522-M001-17 INSTRUCTION, USE AND Page 9 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 INTENDED USE SOME OF THE PICTURES PRE- SENT IN THIS MANUAL HAVE The machines described in this manual and their BEEN OBTAINED FROM PICTURES different versions are tyre changers with electro- OF PROTOTYPES, THEREFORE hydraulic working, to be used only for the mount- THE STANDARD PRODUCTION ing and demounting of any type of wheel with whole MACHINES AND ACCESSORIES...

  • Page 15: Safety Devices

    7522-M001-17 INSTRUCTION, USE AND Page 10 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 SAFETY DEVICES DAILY CHECK THE INTEGRITY AND THE FUNCTIONALITY OF THE SAFETY AND PRO- TECTION DEVICES ON THE MACHINE. All the machines are equipped with: • “man-operated” controls (immediate stop of operation when the control is released); • controls logic disposition: to prevent the operator from making dangerous mistakes; • Thermal magnetic switch on the supply line of the oil-pressure power unit motor: avoids the motor overheat- ing in case of intensive use;...

  • Page 16: Residual Risks

    7522-M001-17 INSTRUCTION, USE AND Page 11 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 Residual risks • Ensure that the work area around the machine is free of potentially dangerous objects and that there The machine was subjected to a complete analysis of is no oil since this could damage the tyre. Oil on the risks according to reference standard EN ISO 12100. floor is also a potential danger for the operator. Risks are as reduced as possible in relation with tech- nology and product functionality. OPERATORS MUST WEAR SUIT- This manual stresses possible residual risks, also...

  • Page 17: Packing And Mobilization For Transport

    7522-M001-17 INSTRUCTION, USE AND Page 12 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 PACKING AND MOBILIZATION FOR UNPACKING TRANSPORT DURING UNPACKING, ALWAYS WEAR GLOVES TO PREVENT ANY INJURY CAUSED BY CONTACT WITH PACKAGING MATERIAL HAVE THE MACHINE HANDLED BY SKILLED (NAILS, ETC.).

  • Page 18: Mobilization

    7522-M001-17 INSTRUCTION, USE AND Page 13 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 MOBILIZATION WORKING ENVIRONMENT CONDI- TIONS If the machine has to be moved. The machine must be operated under proper condi- tions as follows: • temperature: +5 °C ÷ +40 °C (+41 °F ÷ +104 °F) • relative humidity: 30 - 95% (dew-free) • atmospheric pressure: 860 - 1060 hPa (mbar) THE LIFTING EQUIPMENT MUST WITHSTAND (12.5 ÷ 15.4 psi). A MINIMUM RATED LOAD EQUAL TO THE The use of the machine in ambient conditions other WEIGHT OF THE MACHINE (SEE PARAGRAPH than those specified above is only allowed after prior TECHNICAL SPECIFICATIONS).

  • Page 19: Lighting

    7522-M001-17 INSTRUCTION, USE AND Page 14 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 The location of the machine requires a usable space MACHINE ASSEMBLY as indicated in Fig. 4. The positioning of the machine must be according to the distances shown. From the EACH MECHANICAL INTERVEN- TION MUST BE CARRIED OUT BY control position the operator is able to observe all the PROFESSIONALLY QUALIFIED machine and surrounding area. He must prevent unauthorized personnel or objects STAFF .

  • Page 20: Electrical Connections

    7522-M001-17 INSTRUCTION, USE AND Page 15 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 10.0 ELECTRICAL CONNECTIONS For any other type of power supply, ask the manufac- turer at the time of purchase: a machine functioning EVEN THE TINIEST PROCEDURE under the required voltage conditions will be prepared. OF AN ELECTRICAL NATURE FIT A TYPE-APPROVED PLUG MUST BE CARRIED OUT BY PRO- TO THE MACHINE CABLE (THE FESSIONALLY QUALIFIED STAFF .

  • Page 21: Manipulator Cable Connection

    7522-M001-17 INSTRUCTION, USE AND Page 16 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 10.1 Manipulator cable connection 10.2 Oil check on oil-pressure power unit Connect the cable through connectors (Fig. 6 ref. 1) ANY OIL-PRESSURE INTERVEN- to the machine socket (Fig. 6 ref. 2) and to that of the TION MUST BE CARRIED OUT BY manipulator (Fig.

  • Page 22: Electrical Checks

    7522-M001-17 INSTRUCTION, USE AND Page 17 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 10.4 Electrical checks For all models BEFORE STARTING UP THE TYRE- The machine is equipped with a device for the inter- CHANGER, BE SURE TO BECOME ruption of the communication between the control and FAMILIAR WITH THE LOCATION the electrical cabinet, when more than 6 hours have AND OPERATION OF ALL CON- passed after the last executed control. In this case,...

  • Page 23: Controls

    7522-M001-17 INSTRUCTION, USE AND Page 18 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 11.0 CONTROLS Fig. 8 11.1 Control device The control (handle control) can be moved according to the positioning necessities of the operator. The operator should place the control in a zone free from obstacles in order to see clearly and completely the operative zone. MAKE SURE THERE ARE NO PER- SONS OR OBJECTS HIDDEN TO THE OPERATOR VISUAL FIELD...

  • Page 24: Control Device With Bluetooth Trans- Mission (Bluetooth Versions Only)

    7522-M001-17 INSTRUCTION, USE AND Page 19 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 11.2 Control device with bluetooth transmis- - Lever upwards or downwards: it operates respectively the rising and the lowering of the chuck holding arm. sion (Bluetooth versions only) “Pedal L” starts clockwise and anti-clockwise rotation The control (handle control) can be moved according of the chuck. to the positioning necessities of the operator. When any control is operated, the machine is started The operator should place the control in a zone free again, ready for operation: LED “A” flashes. from obstacles in order to see clearly and completely the operative zone. THE HANDLE MUST NOT BE MAKE SURE THERE ARE NO PER-...

  • Page 25: Handle Control In Air (Aerial Handle Control Versions Only)

    7522-M001-17 INSTRUCTION, USE AND Page 20 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 11.3 Handle control in air (aerial handle Fig. 10 control versions only) The control (handle control) can be moved according to the positioning necessities of the operator. Lever handling (Fig. 10 ref. 3) in A position, with maintained action, lifts the tools holder arm. Lever handling (Fig. 10 ref. 1) in B position, with maintained action, controls the self-centring carriage arm rising.

  • Page 26: Using The Machine

    7522-M001-17 INSTRUCTION, USE AND Page 21 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 12.0 USING THE MACHINE 12.2 Preliminary operations In view of the tyre changer structure and of its intended 12.1 Precaution measures during tyre re- use, the operator must work with wheels with large diameter (up to 2360 mm / 93” on NAV43 model and moval and fitting up to 2700 mm / 106” on NAV63 model) and with re-...

  • Page 27: Wheel Clamping

    7522-M001-17 INSTRUCTION, USE AND Page 22 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 12.4 Wheel clamping Fig. 12 FOR WHAT CONCERNS THE DI- MENSIONS AND WEIGHT OF THE WHEEL TO BE LOCKED, MAKE USE OF A SECOND OPERATOR WHO MUST HOLD THE WHEEL...
  • Page 28 7522-M001-17 INSTRUCTION, USE AND Page 23 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 To clamp the wheel proceed as follows: Fig. 13 - Move the tool holder arm (Fig. 15 ref. 1) to “out of work” position, manually or with the help of the provided controls, according to the model of tyre changing machine which is being used; - Place the wheel vertical on the machine table;...

  • Page 29: Functioning Of Tools Holder Arm

    7522-M001-17 INSTRUCTION, USE AND Page 24 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 12.5 Functioning of tools holder arm To shift from “work” position to “off-work” position, the tools holder arm moves by the handle control that During the working phases, the tools holder arm can activates the cylinder (Fig. 1 ref. 21) . maintain two firm positions, that is: The tools holder arm moves from “out of work” posi- 1) “Working” position; tion to “working position through hydraulic cylinder. 2) “Out of work” position. 12.5.1 Tools rotation In “working” position (Fig. 14 ref. 1) the tools holder arm is lowered towards the chuck and from this Tools holder head 180° rotation is automatic, and it...

  • Page 30: Tubeless Tyres

    7522-M001-17 INSTRUCTION, USE AND Page 25 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 12.6 Tubeless tyres F . Turn the chuck counterclockwise and, at the same time, gradually move the tool carrier in- wards to bead the tyre. Keep turning the chuck 12.6.1 Bead breaking...

  • Page 31: Demounting

    7522-M001-17 INSTRUCTION, USE AND Page 26 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 12.6.2 Demounting • Move the rim away from the tool by about 4-5 cm (1.6”- 2”) to avoid possible unhooking of the bead THROUGHOUT TYRE MOUNT- from the same tool. ING/DEMOUNTING OPERATIONS, • Move to work position A (Fig. 4). CHECK THAT THE SELF-CEN- • Translate the tool outwards (Fig. 21 ref. 2) to al- TRING CHUCK CLAMPING PRES- low easy insertion of lever (Fig.

  • Page 32: Mounting

    7522-M001-17 INSTRUCTION, USE AND Page 27 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 12.6.3 Mounting ALWAYS MAKE SURE THAT THE ARM IS CORRECTLY HOOKED TO WHEN DEMOUNTING VERY HEAVY CARRIAGE. TYRES, IT IS IMPORTANT TO MOVE THE WHEEL AS CLOSE AS POSSIBLE TO THE BASE BEFORE • Move to work position D (Fig.
  • Page 33 7522-M001-17 INSTRUCTION, USE AND Page 28 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 • Move the bead breaking disc away from the wheel. THE CLAMP MUST BE TIGHTLY • Remove the clamp and fit it in the same position (“6 SECURED TO THE EDGE OF THE o’clock”) outside the second bead. RIM. • Turn the chuck 90° clockwise up to the clamp is at “9 o’clock”. • Move to work position B (Fig. 4). • Move the beading disc forward until it is inside the edge of the rim by about 1-2 cm (0.4”- 0.8”) , making • Lower the chuck arm completely. Roll the tyre on sure it is approximately 5 mm (0.2”) from rim edge.

  • Page 34: Tyres With Inner Pipe

    7522-M001-17 INSTRUCTION, USE AND Page 29 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 • Move to work position B (Fig. 4). • Mount clamp in the lowest point (“6 o’clock”) outside the second bead. • Lower the chuck arm completely. Roll the tyre on the platform and hook it to clamp (Fig. 24 ref. 1). • Move to work position C (Fig. 4). • Lift the chuck arm with the tyre hooked and turn it • Turn the chuck about 90° clockwise up to clamp is counterclockwise about 15-20 cm (5.9”- 7.9”); the at “9 o’clock”. tyre will position itself sideways in relation to the • Move the tool forward until the axis of the reference...

  • Page 35: Demounting

    7522-M001-17 INSTRUCTION, USE AND Page 30 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 12.7.2 Demounting • Keeping the lever pressed lower the wheel until the edge of the rim is 5 mm (0.2”) distant from the hook tool. THROUGHOUT TYRE MOUNT- ING/DEMOUNTING OPERATIONS, • Turn the wheel clockwise by keeping lever pressed CHECK THAT THE SELF-CEN- until the bead has gone completely out. TRING CHUCK CLAMPING PRES- • Move the tool holder arm away in “off-work” position SURE IS CLOSE TO THE MAX.

  • Page 36: Mounting

    7522-M001-17 INSTRUCTION, USE AND Page 31 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 • Lift the chuck arm with the tyre hooked and turn it • Keeping the lever pressed, lower the wheel until the edge of the rim is approximately 5 mm (0.2”) distant counterclockwise about 15-20 cm (5.9”- 7.9”); the from the hook tool then turn the chuck counterclock- tyre will position itself sideways with respect to the wise keeping the lever (Fig. 28 ref. 1) pressed until rim. the tyre has been completely dislodged from the rim. • Tilt up tool holder arm, unhook it and lift it placing it in “off-work” position (Fig. 15 ref. 1); use the...
  • Page 37 7522-M001-17 INSTRUCTION, USE AND Page 32 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 • Lift the chuck and mount the clamp (Fig. 31 ref. 1) • Move to work position D (Fig. 4). on the rim outside the second bead at about 20 cm • Extract the tool hook from the tyre. (7.9” from the inflating valve on the right. • Place the tools holder arm in “out of work” position • Turn the chuck clockwise until clamp (Fig. 31 (Fig. 15 ref. 1) and translate it to the outer side of ref. 1) is positioned at “9 o’clock”. the tyre. • Carry out the tools holder head 180° rotation, accord- Fig. 31 ing to the descriptions in the relevant paragraph.

  • Page 38: Wheels With Bead Wire

    7522-M001-17 INSTRUCTION, USE AND Page 33 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 • Tilt up tool holder arm placing it in “out of work” 12.8.1 Beading and demounting position (Fig. 15 ref. 1) after it has been unhooked. NEVER STAND IN FRONT OF THE • Lower the chuck until the wheel rests on the foot- WHEEL WHILE THE INFLATION board. RING IS BEING EXTRACTED FROM • Move to work position B (Fig. 4).

  • Page 39: Mounting

    7522-M001-17 INSTRUCTION, USE AND Page 34 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 • Carry out tools holder head 180° rotation according THE REMOVAL OF THE BEADS to the description of the relevant paragraph, in order FROM THE RIM CAUSES THE to let the bead breaking disc come into contact with TYRE TO FALL. ALWAYS MAKE the tyre outer side (see Fig. 36). SURE THAT NO ONE IS STAND- ING BY ACCIDENT IN THE WORK Fig.

  • Page 40: Routine Maintenance

    7522-M001-17 INSTRUCTION, USE AND Page 35 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 • Place the tools holder arm on the external side then 13.0 ROUTINE MAINTENANCE lower it into “work position” (Fig. 14 ref. 1) with the bead breaking disc facing the wheel. If the outer BEFORE CARRYING OUT ANY ROUTINE MAINTENANCE OR AD- edge ring is not sufficiently fitted on the rim, posi- JUSTMENT PROCEDURE, DISCON- tion the chuck until the bead wire is near the bead breaking disc. Move the bead breaking disc forward NECT THE EQUIPMENT FROM THE...
  • Page 41 7522-M001-17 INSTRUCTION, USE AND Page 36 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 A. Place the whole support (Fig. 40 ref. 1) in horizon- Fig. 39 tal position, then check the reduction gear oil level (Fig. 40 ref. 2); the level indicator window (Fig. 40 ref. 3) must be covered with lubricant, otherwise, remove the plug (Fig. 40 ref. 4) and top up using appropriate lubricants until the level is reset. • Check periodically the oil level of the oil-pressure unit and, in case, carry out the filling up with hydraulic oil having a viscosity degree suitable for the average temperatures of the country where the machine is installed and in particular: - viscosity 32 (or countries with room temperature from 0 °C ÷ +30 °C (+32 °F ÷ +86 °F);...

  • Page 42: Manipulator Cable Replacement

    7522-M001-17 INSTRUCTION, USE AND Page 37 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 C. Check periodically and, if necessary, adjust the play 13.1 Manipulator cable replacement of slide (Fig. 42 ref. 1) on guide plates (Fig. 42 If you need to quickly replace the manipulator cable ref. 2) by means of the adjustment bolts (Fig. 42 as it is damaged, proceed as follows: ref. 3) of sliding blocks (Fig. 42 ref. 4). - Open the locking device (Fig. 43 ref. 1), - replace the damaged cable (Fig.

  • Page 43: Troubleshooting Table

    7522-M001-17 INSTRUCTION, USE AND Page 38 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 14.0 TROUBLESHOOTING TABLE Possible troubles which might occur to the tyre-changer are listed below. The manufacturer disclaims all responsibility for damages to people, animals or objects due to improper operation by non-unauthorised personnel. In case of trouble, call Technical Service Department for instructions on how to service and/or adjust the machine in full safety to avoid any risk of damage to people, animals or objects. In an emergency and before maintenance on tyre-changer, set the main switch to “0” and lock it in this position. CONTACT AUTHORIZED TECHNICAL SERVICE do not try and service alone Problem Possible cause Remedy Pump motor does not work but...
  • Page 44 7522-M001-17 INSTRUCTION, USE AND Page 39 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 Problem Possible cause Remedy a) Solenoid valve not receiving a) Call the after-sales power. service. b) Solenoid valve jammed. b) Call the after-sales When a control device is operated service. the machine does not move at all. c) Transformer fuse blown. c) Change the fuse. d) Control unit not set correctly. d) Call the after-sales service. a) Power unit motor turning in a) Restore correct rota- wrong direction.

  • Page 45: Technical Data

    7522-M001-17 INSTRUCTION, USE AND Page 40 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 15.0 TECHNICAL DATA 15.1 Technical electrical data Version Version Version Version Version NAV43 NAV63 230V 50Hz 500V 50Hz 220V 60Hz 230V 50Hz 220V 60Hz Motor power (kW) 1.3-1.85 1.5-2.2 1.3-1.85...
  • Page 46 7522-M001-17 INSTRUCTION, USE AND Page 41 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 NAV43 Fig. 44 * Apply to versions with aerial control...
  • Page 47 7522-M001-17 INSTRUCTION, USE AND Page 42 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 NAV63 Fig. 45 * Apply to versions with aerial control...

  • Page 48: Storing

    7522-M001-17 INSTRUCTION, USE AND Page 43 of 88 MAINTENANCE MANUAL NAV43.15 - NAV63.15 16.0 STORING 18.0 REGISTRATION PLATE DATA If storing for long periods (6 months or longer) dis- connect the main power supply and take measures to protect the machine from dust build-up. Lubricate parts that could be damaged from drying out. When putting the machine back into operation replace the rubber pads and the mounting tool. Moreover, carry out a verification of machine perfect functioning. The validity of the Conformity Declaration enclosed 17.0 SCRAPPING...

  • Page 49: Drawing A - Wiring Diagram

    LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 44 di 88 SCHEMA ELETTRICO 1/4 LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ELECTRICAL SCHEME 1/4 SCHALTPLAN 1/4 SCHEMA ELECTRIQUE 1/4 NAV43.15 - NAV63.15 Tavola N°A - Rev. 5 752205782 ESQUEMA ELECTRICO 1/4 7522-M001-17...
  • Page 50 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 45 di 88 SCHEMA ELETTRICO 2/4 LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ELECTRICAL SCHEME 2/4 SCHALTPLAN 2/4 SCHEMA ELECTRIQUE 2/4 NAV43.15 - NAV63.15 Tavola N°A - Rev. 5 752205782 ESQUEMA ELECTRICO 2/4 7522-M001-17...
  • Page 51 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 46 di 88 SCHEMA ELETTRICO 3/4 LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ELECTRICAL SCHEME 3/4 SCHALTPLAN 3/4 SCHEMA ELECTRIQUE 3/4 NAV43.15 - NAV63.15 Tavola N°A - Rev. 5 752205782 ESQUEMA ELECTRICO 3/4 7522-M001-17...
  • Page 52 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 47 di 88 SCHEMA ELETTRICO 4/4 LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ELECTRICAL SCHEME 4/4 SCHALTPLAN 4/4 SCHEMA ELECTRIQUE 4/4 NAV43.15 - NAV63.15 Tavola N°A - Rev. 5 752205782 ESQUEMA ELECTRICO 4/4 N° Cod. Descrizione...

  • Page 53: Aerial Control Version)

    LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 48 di 88 SCHEMA ELETTRICO 1/3 LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ELECTRICAL SCHEME 1/3 SCHALTPLAN 1/3 SCHEMA ELECTRIQUE 1/3 NAV43.15 - NAV63.15 Tavola N°B - Rev. 4 752205661 ESQUEMA ELECTRICO 1/3 7522-M001-17...
  • Page 54 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 49 di 88 SCHEMA ELETTRICO 2/3 LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ELECTRICAL SCHEME 2/3 SCHALTPLAN 2/3 SCHEMA ELECTRIQUE 2/3 NAV43.15 - NAV63.15 Tavola N°B - Rev. 4 752205661 ESQUEMA ELECTRICO 2/3 7522-M001-17...
  • Page 55 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 50 di 88 SCHEMA ELETTRICO 3/3 LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ELECTRICAL SCHEME 3/3 SCHALTPLAN 3/3 SCHEMA ELECTRIQUE 3/3 NAV43.15 - NAV63.15 Tavola N°B - Rev. 4 752205661 ESQUEMA ELECTRICO 3/3 N° Cod. Descrizione...

  • Page 56: Sion With Bluetooth Handle - Apply To 230V 50Hz 3Ph Ver- Sion - Apply To 230V 60Hz 3Ph Version)

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  • Page 57 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 52 di 88 SCHEMA ELETTRICO 2/18 LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ELECTRICAL SCHEME 2/18 SCHALTPLAN 2/18 SCHEMA ELECTRIQUE 2/18 NAV43.15 - NAV63.15 Tavola N°C - Rev. 1 752205562 ESQUEMA ELECTRICO 2/18 7522-M001-17...
  • Page 58 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 53 di 88 SCHEMA ELETTRICO 3/18 LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ELECTRICAL SCHEME 3/18 SCHALTPLAN 3/18 SCHEMA ELECTRIQUE 3/18 NAV43.15 - NAV63.15 Tavola N°C - Rev. 1 752205562 ESQUEMA ELECTRICO 3/18 7522-M001-17...
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  • Page 62 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 57 di 88 SCHEMA ELETTRICO 7/18 LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ELECTRICAL SCHEME 7/18 SCHALTPLAN 7/18 SCHEMA ELECTRIQUE 7/18 NAV43.15 - NAV63.15 Tavola N°C - Rev. 1 752205562 ESQUEMA ELECTRICO 7/18 7522-M001-17...
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  • Page 71 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 66 di 88 SCHEMA ELETTRICO 16/18 LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ELECTRICAL SCHEME 16/18 SCHALTPLAN 16/18 SCHEMA ELECTRIQUE 16/18 NAV43.15 - NAV63.15 Tavola N°C - Rev. 1 752205562 ESQUEMA ELECTRICO 16/18 7522-M001-17...
  • Page 72 21.6W 7.2V 3A Lithium ion 18064 15.6 MOTORE CENTRALINA NAV63.15 1,85/2,5KW 400V 50HZ 4,9/7,7A 900003880 NAV43.15 cosØ=0,73/0,70 1400/2800 rpm MOTORE MANDRINO NAV43.15 1,35/1,85KW 400V 50Hz 1400/2800rpm 900003840 AUTOFR. MOTORE MANDRINO NAV63.15 1,5/2,2KW 400V 50Hz 4,2/6A 900003810 cosØ=0,80/0,84 1400/2800rpm AUTOFR. LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag.
  • Page 73 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 68 di 88 SCHEMA ELETTRICO 18/18 LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ELECTRICAL SCHEME 18/18 SCHALTPLAN 18/18 SCHEMA ELECTRIQUE 18/18 NAV43.15 - NAV63.15 Tavola N°C - Rev. 1 752205562 ESQUEMA ELECTRICO 18/18 7522-M001-17...

  • Page 74: Drawing D - Wiring Diagram (Apply To 500V 50Hz 3Ph Version)

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  • Page 79 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 74 di 88 SCHEMA ELETTRICO 6/18 LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ELECTRICAL SCHEME 6/18 SCHALTPLAN 6/18 SCHEMA ELECTRIQUE 6/18 NAV43.15 - NAV63.15 Tavola N°D - Rev. 0 790005590 ESQUEMA ELECTRICO 6/18 7522-M001-17...
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  • Page 92 LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE Pag. 87 di 88 SCHEMA OLEODINAMICO HYDRAULIC SCHEME LISTE DES PIECES DETACHEES - LISTA DE PIEZAS ÖLDYNAMISCHPLAN SCHEMA HYDRAULIQUE NAV43.15 - NAV63.15 ESQUEMA OLEODINÁMICO Tavola N°E - Rev. 5 752205051 (NAV43) 7522-M001-17...
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  • Page 94 The technical documentation file is constituted by Butler S.p.A.s.u. Vorgesetzte Rechtsperson für die Erstellung des technischen Lastenheftes ist Butler S.p.A.s.u. La société Butler S.p.A.s.u. est l'organisme délégué à la presentation de la documentation technique. Butler S.p.A.s.u. es encargata a la constitución del archivo técnico.

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