Baker Hughes Druck DPI104 Instruction Manual

Digital pressure indicator
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DPI104
DPI104-IS
Digital Pressure Indicator
Instruction Manual
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Summary of Contents for Baker Hughes Druck DPI104

  • Page 1 DPI104 DPI104-IS Digital Pressure Indicator Instruction Manual Druck.com...
  • Page 3 ##### #### ## DoM: ##/## MADE IN ##### S/N ######## ITS21UKEX0076X [10] II 1 G [11] [12] IECEx ITS 07.0007X [13] WARNING: REPLACE BATTERY IN SAFE AREA ONLY L1, L2 Copyright 2018 Baker Hughes Company. English–DPI104 / DPI104-IS Instruction Manual | i...
  • Page 4 DPI104 DPI104-IS Copyright 2018 Baker Hughes Company. ii | DPI104 / DPI104-IS Instruction Manual–English...
  • Page 5 DPI104 DPI104-IS V OUT ALARM SWITCH (A+H) Copyright 2018 Baker Hughes Company. English–DPI104 / DPI104-IS Instruction Manual | iii...
  • Page 6 440 nF (mA) (mW) S2-S1 S2-S6 ALARM 0.69 99.9 µF S2-S7 SWITCH 6.75 100 µF S2-S3 RS-232 (Tx) 2 nF 0.41 H S2-S4 RS-232 (Rx) 2 nF 0.41 H Copyright 2018 Baker Hughes Company. iv | DPI104 / DPI104-IS Instruction Manual–English...
  • Page 7 DPI104 / DPI104-IS SWITCH DPI104 / DPI104-IS ALARM DPI104 V-OUT DPI104 Copyright 2018 Baker Hughes Company. English–DPI104 / DPI104-IS Instruction Manual | v...
  • Page 8 Copyright 2018 Baker Hughes Company. vi | DPI104 / DPI104-IS Instruction Manual–English...
  • Page 9 Introduction The Druck DPI104 / DPI104-IS is a digital pressure indicator that measures the pressure of liquid, gas or vapor and shows the pressure value on a liquid crystal display (LCD). DPI104 The DPI104 is designed to operate in the non-hazardous areas. It has the Intelligent Digital Output Sensor (IDOS) technology to use data from a Universal Pressure Module (UPM).
  • Page 10 Do not use the body of the DPI104 / DPI104-IS to tighten the pressure connection, this can cause damage. Use the flat faces on the pressure connector to hold the body and tighten the pressure union. Copyright 2018 Baker Hughes Company. viii | DPI104 / DPI104-IS Instruction Manual–English...
  • Page 11 Batteries can cause incendive sparks. Install the battery in DPI104-IS in a safe area only. Use only Panasonic Industrial 6LR61AD. Note: In this document, a “safe area” includes non-hazardous location, unclassified area. Copyright 2018 Baker Hughes Company. English–DPI104 / DPI104-IS Instruction Manual | ix...
  • Page 12 Declaration Requirements – UK SI 2016/1107 (as amended by SI 2019/696) This equipment is designed and manufactured to meet the essential health and safety requirements not covered by UK-Type Examination Certificate ITS21UKEX0076X when installed as detailed above. Copyright 2018 Baker Hughes Company. x | DPI104 / DPI104-IS Instruction Manual–English...
  • Page 13: Table Of Contents

    3.13 Menu: Set FSO Low/High Registers 3.13.1 FSO Low/High Registers - Setup and Use 3.14 Software/Network Connections 3.14.1 Setup a DPI104 Network 3.14.2 Setup a DPI104-IS 3.15 Error Indication Maintenance Cleaning Copyright 2018 Baker Hughes Company. English–DPI104 / DPI104-IS Instruction Manual | xi...
  • Page 14 Calibration Equipment 5.2.1 Pressure 5.2.2 Voltage Procedure 5.3.1 C0 (Zero Offset) 5.3.2 C2 (Two-Point Pressure Calibration) 5.3.3 V2 (Two-Point Voltage Calibration) Specification General Environmental Conditions Electrical Pressure Measurement Copyright 2018 Baker Hughes Company. xii | DPI104 / DPI104-IS Instruction Manual–English...
  • Page 15 Figure Page Connection Methods Example Configuration - Switch Input Example Configuration - Alarm Output Example Configuration - V out Connections for a DPI104 Network RS-232 Connections for DPI104-IS Copyright 2018 Baker Hughes Company. English–DPI104 / DPI104-IS Instruction Manual | xiii...
  • Page 16 Copyright 2018 Baker Hughes Company. xiv | DPI104 / DPI104-IS Instruction Manual–English...
  • Page 17 Maximum Pressure Connector Torque Connections for the 8-pin Connector Permitted Tare Values Permitted FSO Value Error Codes/Indications Calibration Options General Specification Environmental Conditions Electrical Specification Pressure Measurement Specification Copyright 2018 Baker Hughes Company. English–DPI104 / DPI104-IS Instruction Manual | xv...
  • Page 18 Copyright 2018 Baker Hughes Company. xvi | DPI104 / DPI104-IS Instruction Manual–English...
  • Page 19: To Start

    Warning text: “Replace battery in safe area only. Use only Panasonic Industrial 6LR61AD”. O-ring Battery connector. Battery: 9 V Alkaline (supplied but not installed). Refer to “Menu Operation” on page 3. Copyright 2018 Baker Hughes Company. English–DPI104 / DPI104-IS Instruction Manual | 1...
  • Page 20 DPI104 - Figure B3 (D). GND: Ground connection. V OUT: To supply a voltage output (V out) - Figure B3 (C). ALARM: To supply an alarm output - Figure B3 (B). Copyright 2018 Baker Hughes Company. 2 | DPI104 / DPI104-IS Instruction Manual–English...
  • Page 21: Prepare The Instrument

    Monitor function is set on or off. Set to On or Off. = Monitor a pressure switch: Set Monitor function is set on or off. to On or Off. Copyright 2018 Baker Hughes Company. English–DPI104 / DPI104-IS Instruction Manual | 3...
  • Page 22 Set a value for the low end of the range (refer  different range for these to Table 3-2 on page 17. functions: analog display, %, Factory value = Factory calibration value. alarm. Copyright 2018 Baker Hughes Company. 4 | DPI104 / DPI104-IS Instruction Manual–English...
  • Page 23 Table 3-2 on page 17). functions: analog display, %, Factory value = Factory calibration value. alarm. Normal display a. Menu item is available in DPI104 only. Copyright 2018 Baker Hughes Company. English–DPI104 / DPI104-IS Instruction Manual | 5...
  • Page 24 Chapter 1. To Start Copyright 2018 Baker Hughes Company. 6 | DPI104 / DPI104-IS Instruction Manual–English...
  • Page 25: Installation

    To get the best installation position, turn the pressure connector (Figure A1: item 4) and the display bezel (Figure A1: item 6) to give the best view of the display. End stops set the limits in each axis. Copyright 2018 Baker Hughes Company. English–DPI104 / DPI104-IS Instruction Manual | 7...
  • Page 26: Pressure Connections

    Table 2-1: Maximum Pressure Connector Torque Pressure Connector Maximum Torque 1/4 NPT 68 Nm (50 lbf ft) G1/4 20 Nm (15 lbf ft) 9/16 x 18 UNF 34 Nm (25 lbf ft) Copyright 2018 Baker Hughes Company. 8 | DPI104 / DPI104-IS Instruction Manual–English...
  • Page 27: Electrical Connections

    It is recommended that the following functions and operations use an external power supply: Functions: Maximum/Minimum, Switch, Low/High alarm, V out, IDOS. Operations that use the DPI104 / DPI104-IS for long periods. Copyright 2018 Baker Hughes Company. English–DPI104 / DPI104-IS Instruction Manual | 9...
  • Page 28 Chapter 2. Installation Copyright 2018 Baker Hughes Company. 10 | DPI104 / DPI104-IS Instruction Manual–English...
  • Page 29: Operation

    To make sure that there is an indication of the correct pressure: While tare is ON, the analog dial and % indication show values calculated from the calibrated range without the tare adjustment. Copyright 2018 Baker Hughes Company. English–DPI104 / DPI104-IS Instruction Manual | 11...
  • Page 30: Tare - With Lock

    Connect the DPI104 / DPI104-IS with the applicable accessories in Table 1-4 on page 2. For DPI104: Accessories G/H, refer to Figure B3 (A). For DPI104-IS: Accessory E, refer to Figure 3-1 on page 13 and Table 2-2 on page 9. Copyright 2018 Baker Hughes Company. 12 | DPI104 / DPI104-IS Instruction Manual–English...
  • Page 31: Menu: Calibration

    (refer to “Menu Operation” on page 3. The alarm indication is available on the display and as a signal output (refer to Table 2-2 on page 9. Copyright 2018 Baker Hughes Company. English–DPI104 / DPI104-IS Instruction Manual | 13...
  • Page 32: Low/High Alarm - Setup And Use

    US: User mode. Set a value in the V out register (0 to 100%) to control an external pressure • regulator. Recommendation: To save battery power use an external power supply. Copyright 2018 Baker Hughes Company. 14 | DPI104 / DPI104-IS Instruction Manual–English...
  • Page 33: P-V Mode Voltage Calculation

    (0.01 to 9.99) must be set. Maximum Applied Pressure ------------------------------------------------------------------------ - Scale Factor DPI104 FSO Example - To get a 25 bar (375 psi) line pressure with: Copyright 2018 Baker Hughes Company. English–DPI104 / DPI104-IS Instruction Manual | 15...
  • Page 34: Menu: Set Automatic Power Off

    Complete the lock code, repeat steps 1 and 2 for each digit. The next change to the menu options, the display shows: L _ _ _ _ Enter the applicable code. Copyright 2018 Baker Hughes Company. 16 | DPI104 / DPI104-IS Instruction Manual–English...
  • Page 35: Menu: Set Scan Rate

    0.7 bar (10 psi) -0.7 bar (-10 psi) to 105% FS g: ≥ 2 bar (30 psi) -1 bar (-15 psi) to 105% FS All ranges FSO low < FSO high Copyright 2018 Baker Hughes Company. English–DPI104 / DPI104-IS Instruction Manual | 17...
  • Page 36: Fso Low/High Registers - Setup And Use

    PC: 9-way, D-type Connector Pin 1 (+VE) Pin 2 (GND) 12 - 24 V dc for DPI104 0 V dc DPI104 (1) DPI104 (2) Figure 3-4: Connections for a DPI104 Network Copyright 2018 Baker Hughes Company. 18 | DPI104 / DPI104-IS Instruction Manual–English...
  • Page 37: Setup A Dpi104-Is

    There are not enough digits in the main Change the measurement units. display to give the correct pressure value. -9999 a. Error code is applicable for DPI104 only. Copyright 2018 Baker Hughes Company. English–DPI104 / DPI104-IS Instruction Manual | 19...
  • Page 38 Chapter 3. Operation Copyright 2018 Baker Hughes Company. 20 | DPI104 / DPI104-IS Instruction Manual–English...
  • Page 39: Maintenance

    Press and hold all four buttons until the display goes off (≈ five seconds). • The unit will restart. Refer to “Menu Operation” on page 3 for the factory settings. The lock code is reset to the factory code (000). Copyright 2018 Baker Hughes Company. English–DPI104 / DPI104-IS Instruction Manual | 21...
  • Page 40 Chapter 4. Maintenance Copyright 2018 Baker Hughes Company. 22 | DPI104 / DPI104-IS Instruction Manual–English...
  • Page 41: Calibration

    Press this button to move to the next option without a change to the values. Press this button to stop and make changes to a value. Note: To return to the normal display, wait eight seconds. Copyright 2018 Baker Hughes Company. English–DPI104 / DPI104-IS Instruction Manual | 23...
  • Page 42: C0 (Zero Offset)

    Press this button to accept the new offset value. The display shows “donE”, and then the next calibration option (C2). Press this button to reject the new offset value and move to the next calibration option (C2). Copyright 2018 Baker Hughes Company. 24 | DPI104 / DPI104-IS Instruction Manual–English...
  • Page 43: C2 (Two-Point Pressure Calibration)

    This sequence of displays will follow: Example sequence: Absolute type The SP value is followed by the measured pressure - CP. This sequence continues until the point 2 value is accepted or rejected. Copyright 2018 Baker Hughes Company. English–DPI104 / DPI104-IS Instruction Manual | 25...
  • Page 44: V2 (Two-Point Voltage Calibration)

    Repeat steps 3. and 4. for each digit. The value is ignored if it is not in the permitted limits (refer to Table 5-1 on page 24). If P2 has a permitted value, the DPI104 uses the new P1/P2 values to adjust the output (Vt): Copyright 2018 Baker Hughes Company. 26 | DPI104 / DPI104-IS Instruction Manual–English...
  • Page 45 Press this button to accept the V2 calibration. The display shows “donE”. The instrument will restart. Press this button to reject the V2 calibration and move to the next menu option. Copyright 2018 Baker Hughes Company. English–DPI104 / DPI104-IS Instruction Manual | 27...
  • Page 46 Chapter 5. Calibration Copyright 2018 Baker Hughes Company. 28 | DPI104 / DPI104-IS Instruction Manual–English...
  • Page 47: Specification

    DPI104 / DPI104-IS outdoors as a portable instrument if the environmental requirements are met. The case of the DPI104 / DPI104-IS is not suitable for prolonged exposure to ultra-violet light. Copyright 2018 Baker Hughes Company. English–DPI104 / DPI104-IS Instruction Manual | 29...
  • Page 48: Electrical

    0 to 1400 0 to 20000 1540 22330 a. Available in gauge (g), absolute (a) or sealed gauge (sg). Negative ranges shown in (…) for gauge units only. Copyright 2018 Baker Hughes Company. 30 | DPI104 / DPI104-IS Instruction Manual–English...
  • Page 49 O, inH O, inHg Pressure Connection Ranges ≤ 700 bar (10000 psi): 1/4 NPT male OR G1/4 male. Ranges > 700 bar (10000 psi): 9/16 x 18 male cone. Copyright 2018 Baker Hughes Company. English–DPI104 / DPI104-IS Instruction Manual | 31...
  • Page 50 Chapter 6. Specification Copyright 2018 Baker Hughes Company. 32 | DPI104 / DPI104-IS Instruction Manual–English...
  • Page 52 Copyright 2018 Baker Hughes Company. This material contains one or more registered trademarks of Baker Hughes Company and its subsidiaries in one or more countries. All third- party product and company names are trademarks of their respective holders. bakerhughes.com...

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