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Baker Hughes Druck PACE1000 Instruction Manual

Pressure automated calibration equipment
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Summary of Contents for Baker Hughes Druck PACE1000

  • Page 1 PACE1000 PACE Tallis Pressure Automated Calibration Equipment Instruction Manual Druck.com...

  • Page 3: Maintenance

    Maintain the equipment using procedures in this manual. The maintenance of parts not shown in this manual can only be done by approved service agents or the manufacturer’s service departments. Technical Advice Contact the manufacturer for technical advice. Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | i...
  • Page 4 If you need more information on the collection, reuse, and recycling systems, please contact your local or regional waste administration. Please visit the link below for take-back instructions and more information about this initiative. https://druck.com/weee Copyright 2010 Baker Hughes Company. ii | PACE Indicators Instruction Manual–English...

  • Page 5: General Specification

    National Pipe Thread Digital Pressure Pascal Instrument Foot PACE Pressure Automated Calibration Equipment Gauge Pounds per square inch GPIB General purpose interface Reference Water RS-232 Serial communications standard Mercury Receive data Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | iii...

  • Page 6: Associated Publications

    This table lists the Druck publications referenced in this manual: Publication Title K0467 PACE Indicator User Guide and Safety Instructions K0469 PACE Heritage Communications Manual K0450 PACE Series Calibration Manual K0472 PACE Series SCPI Manual Copyright 2010 Baker Hughes Company. iv | PACE Indicators Instruction Manual–English...

  • Page 7: Table Of Contents

    3.18 Calibration Menu 3.19 PACE Tallis Specific Operations 3.19.1 Non TRS3 Sensor Warning 3.19.2 Tallis Sensor Range 3.19.3 Differential Output Mode 3.19.4 Pseudo Gauge Mode 3.19.5 Zero Against External Barometer Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | v...
  • Page 8 Languages 7.7.1 Adding a Language Return Goods/Material Procedure 7.8.1 Safety Precautions Packaging Procedure for Storage or Transportation Options Barometric Reference Option Soft Options Analog Output and Volt-free Contact Options Copyright 2010 Baker Hughes Company. vi | PACE Indicators Instruction Manual–English...
  • Page 9 Installation and Ancillary Equipment Kit Appendix A. Pressure Units and Conversion Factors Appendix B. Air Density Appendix C. User Interface Icons Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | vii...
  • Page 10 Copyright 2010 Baker Hughes Company. viii | PACE Indicators Instruction Manual–English...

  • Page 11: Description

    Note: The image shows a typical rear view. Your Indicator can have a different rear panel - determined by your choice of options. You can use the Indicator in three ways: • Free-standing on a horizontal surface. Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 1...

  • Page 12: Pace Tallis

    Important - IRS3 and TRS sensors of 8 bara and above must be regularly zeroed against the internal barometer. See “IRS and TRS (Tallis) Periodic Sensor Zeroing” on page 52. 1.4 More Information Refer to the PACE1000 and PACE Tallis Datasheets for available options. Copyright 2010 Baker Hughes Company. 2 | PACE Indicators Instruction Manual–English...

  • Page 13: Installation

    Replace all fittings and equipment that have damage. Do not use any parts that have damage. Do not apply more than the maximum working pressure of the Indicator. This equipment is not rated for oxygen use. Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 3...

  • Page 14: Pressure Adapters

    ISO 228 G1/8 Male to AN6 37° Male. IO-ADAPT-BARB ISO 228 G1/8 Male to 1/4 Hose. IO-ADAPT-G1/4 ISO 228 G1/8 Male to ISO 228 G1/4 Female. IO-ADAPT-9/16AUTOC 1/8 NPT Female to 9/16-18 UNF Autoclave Female. Copyright 2010 Baker Hughes Company. 4 | PACE Indicators Instruction Manual–English...

  • Page 15: Pressure Connection

    Refer to Figure 2-2 for connection to the PACE Pressure Connectors. 1 PACE Pressure Connector. 2 Bonded Seal. 3 ISO228/1 G1/8 Pressure Connector. 4 NPT thread pressure connector. 5 Pressure Adapter, see Section 2.3.1. Figure 2-2: PACE Pressure Connection Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 5...

  • Page 16: Connecting To Uut (Unit Under Test)

    Make sure the system that you connect to the Indicator can be isolated and opened to atmosphere. The pneumatic gas must be clean and dry. Refer to specification in the Datasheet. Connect the Unit Under Test (UUT) to the related connection port. Copyright 2010 Baker Hughes Company. 6 | PACE Indicators Instruction Manual–English...

  • Page 17: Hydraulic Connection

    The hydraulic liquid must be clean: refer to specification given in the Datasheet. Connect the Unit Under Test (UUT) to the related connection port. Fill and bleed the UUT and connection pipes (tubes). Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 7...

  • Page 18: Mounting Kits

    Secure the Indicator in the equipment rack with two of the screws and washers (supplied). Remove the two spigots and replace with the remaining two screws and washers (supplied). Copyright 2010 Baker Hughes Company. 8 | PACE Indicators Instruction Manual–English...

  • Page 19: Panel-Mount Option

    Note: The RS-232 and IEEE 488 interfaces are enabled when the Indicator is energized. Set the parameters in the Supervisor Setup/communications menu. Refer to Section 6, “Communications,” on page 39. Note: Refer to the Datasheet for a list of optional communication ports. Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 9...

  • Page 20: Rs-232 Interface

    Figure 2-6: Communication Connectors 2.6.1 RS-232 Interface When using the RS-232 Interface, connect a cable directly from the Indicator to a suitable port on the computer in a ‘point to point’ link. Copyright 2010 Baker Hughes Company. 10 | PACE Indicators Instruction Manual–English...

  • Page 21: Ieee 488 Interface

    Connect the other end of the connector and cable assembly to the IEEE 488 connector on the controller or computer. Change the IEEE 488 communication parameters. Refer to “IEEE 488” on page 39. Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 11...
  • Page 22 Do again this procedure for all the Indicators in the system. Use the Supervisor Menu > Communications on each Indicator to setup the necessary communication parameters. Refer to “IEEE 488” on page 39. Copyright 2010 Baker Hughes Company. 12 | PACE Indicators Instruction Manual–English...
  • Page 23 LG = Logic Ground SH = Shield or Chassis/Frame EOI = End or identify NDAC = Not Data Accepted SRQ = Service Request Figure 2-8: GPIB IEEE 488 Connector Pinout Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 13...

  • Page 24: Power Connection And Power Up Procedure

    Set the power supply isolator to ON. Make sure that the front panel display shows the power-up sequence. Refer to Section 3.2, “Typical Display Starting Sequence,” on page 15. Copyright 2010 Baker Hughes Company. 14 | PACE Indicators Instruction Manual–English...

  • Page 25: Operation

    Note: Do not use sharp objects to touch the screen. They can cause permanent damage to the touchscreen. If necessary, do a test on the Indicator. See “Standard Serviceability Test” on page 35. Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 15...

  • Page 26: Measure Mode

    Function Area Menus” on page 19. • Touching the bottom Function Area opens the Function Area Setup menu. See “Status Area and Function Area Menus” on page 19. Copyright 2010 Baker Hughes Company. 16 | PACE Indicators Instruction Manual–English...

  • Page 27: Changing And Saving The Menu Settings And Options

    The menus and options shown are typical. The different options for the Indicator will determine the menus and options shown. So some of the menus and options on your Indicator can be different. Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 17...

  • Page 28: Measure Setup Menu

    Airfield. See “Task Menu” on page 20. • Range Alias - Lets you add an alias to the name of the sensor and its range. Note: Range Alias and Instrument Alias are different options. Copyright 2010 Baker Hughes Company. 18 | PACE Indicators Instruction Manual–English...

  • Page 29: Status Area And Function Area Menus

    20): • % - Sets the percentage condition on or off. Pressure can be shown as a percentage of full- scale or as a percentage of a specified span. Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 19...

  • Page 30: Task Menu

    (feet and meters). Refer to Table 3-1. This also adds a Barometer option to the Measure Setup menu. • Aeronautical - Opens the Aeronautical Menu. See “Aeronautical Menu” on page 22. Leak Test - See “Leak Testing” on page 23. • Copyright 2010 Baker Hughes Company. 20 | PACE Indicators Instruction Manual–English...
  • Page 31 QNH can be above or below QNE depending on local conditions. Runway on Earth’s surface. 29.9212 inHg (1013.25 hPa) datum. Sea level reference datum (adjusted). Airfield Altitude Figure 3-10: Q Code Visualization Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 21...

  • Page 32: Aeronautical Menu

    Note: If you select the Aeronautical mode, the Process menu options change. See “Process Menu” on page 19. Note: See “Supervisor Menu” on page 27 to select which sensor you use for the Altitude and Airspeed ranges. Copyright 2010 Baker Hughes Company. 22 | PACE Indicators Instruction Manual–English...

  • Page 33: Leak Testing

    On completion, the display shows the leak rate results. 1 Pressure reading 3 Run button (Start and Stop) 2 Parameters Figure 3-13: Completed Leak Test Screen To do a leak test: Connect your system to the Indicator. Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 23...

  • Page 34: Global Setup Menu

    • Calibration - See “Calibration Menu” on page 30. • Save/Recall User Setup - Saves and Recalls the current User Setup Display - “Display Menu” on page 25. • Copyright 2010 Baker Hughes Company. 24 | PACE Indicators Instruction Manual–English...

  • Page 35: Display Menu

    You can use the Function Area option so the Function Area shows the ‘Third Range’ (sensor 3). Alternatively, you can set it to show mathematical operations on the three pressure ranges. Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 25...

  • Page 36: Datalog Menu

    Memory Status - Shows the size and status of the SD memory card. Note: Number of data log points is limited by memory space, check the memory status for available space. Minimum periodic log period is 00:00:01 (1 second). Copyright 2010 Baker Hughes Company. 26 | PACE Indicators Instruction Manual–English...

  • Page 37: Supervisor Menu

    Language - Sets the language used on the display. See “Languages” on page 55. Area of Use - Sets the area of use from around the Earth. • • Restore Last Settings - Restores the settings to the last power-up state. Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 27...

  • Page 38: Communications Menu

    Navigation: Measure Mode top section > Measure Setup menu > Status This menu gives options that let you see the status of the Indicator. • Instrument - Opens an Instrument Status menu with more options of: Copyright 2010 Baker Hughes Company. 28 | PACE Indicators Instruction Manual–English...

  • Page 39: History Menu

    Software - Shows when the software was installed. Hardware - Shows when the Indicator sensors were fitted or removed. • • Message - Shows any past messages. • Ethernet - Shows Ethernet connection history. Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 29...

  • Page 40: Calibration Menu

    If you lose the PIN you must return the Indicator to a Druck service center to reset it. See the PACE Calibration Manual K0450 for more information on calibration. Copyright 2010 Baker Hughes Company. 30 | PACE Indicators Instruction Manual–English...

  • Page 41: Pace Tallis Specific Operations

    To meet the annual Tallis accuracy specification, we recommend that you zero sensors in the 8- 211 bara range against a barometric reference every 28 days. Refer to “IRS and TRS (Tallis) Periodic Sensor Zeroing” on page 52 for more details. Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 31...
  • Page 42 Chapter 3. Operation Copyright 2010 Baker Hughes Company. 32 | PACE Indicators Instruction Manual–English...

  • Page 43: Maintenance And Software Update

    Do not use solvents for cleaning. Clean the front panel with a damp lint-free cloth and mild detergent. 4.5 Calibration See“Calibration Menu” on page 30. 4.6 Software Update To update the Indicator internal software: Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 33...
  • Page 44 14. Once the software updates have been completed, de-energize the Indicator. 15. Energize the Indicator. 16. Wait until the Indicator shows the pressure measurement screen. 17. Verify the installed software version against the software history document. Copyright 2010 Baker Hughes Company. 34 | PACE Indicators Instruction Manual–English...

  • Page 45: Testing And Fault Finding

    111/udp rpcbind (RPC for VXI). 443/tcp PACE Web server (https). 5025/tcp PACE SCPI communication socket. ****/tcp VXI-11 communication (dynamically allocated). 5.3.2 Ping Test Open the PC command prompt screen. Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 35...

  • Page 46: Web Browser Test

    Enter the Indicator IP address. The PACE home page will open if operating correctly. Note: The web browser example shows an IP address 192.168.2.16. The IP address of your Indicator can be different. Copyright 2010 Baker Hughes Company. 36 | PACE Indicators Instruction Manual–English...

  • Page 47: Measurement & Automation Explorer Test

    Accept or contact service agent for guidance. See “Non Warning: TRS3 Sensor Warning” on page 31. are fitted. 5.5 Approved Service Agents See the rear cover of this guide. Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 37...
  • Page 48 Chapter 5. Testing and Fault Finding Copyright 2010 Baker Hughes Company. 38 | PACE Indicators Instruction Manual–English...

  • Page 49: Communications

    24-way ‘D’ female wired as IEEE 488 standard. Communications IEEE 488 GPIB Default Address Protocols SCPI Heritage Emulation DPI 142/150, DPI 141 To configure the IEEE 488 connection: Refer to “Baud Rates” on page 39. Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 39...

  • Page 50: Rs-232

    Heritage Emulation DPI 142/150, DPI 141 Terminator CR or LF or CR/LF Selectable through the user interface. To configure the RS-232 connection: Refer to “Baud Rates” on page 39. Copyright 2010 Baker Hughes Company. 40 | PACE Indicators Instruction Manual–English...

  • Page 51: Usb

    6.4 Ethernet The external Ethernet connection on the rear of the instrument has this configuration: Table 6-4: Ethernet Configuration Options Item Description Connector Ethernet RJ45 Protocol SCPI Terminator CR/LF Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 41...

  • Page 52: To Configure The Ethernet Connection

    Use the up and down arrows to select the Address. Touch the top section on the screen to enter the IP Address screen. Touch the top section on the screen to open the Address Type screen. Copyright 2010 Baker Hughes Company. 42 | PACE Indicators Instruction Manual–English...
  • Page 53 Touch the top section of the screen. The Reset LAN Settings pop-up box opens, asking for confirmation of the reset. Touch Yes to confirm reset of the LAN settings. Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 43...
  • Page 54 Touch the Open box on the top of the screen to open the Access Mode screen. Use the up and down arrows to select the wanted parameter - either Open or Restricted. Copyright 2010 Baker Hughes Company. 44 | PACE Indicators Instruction Manual–English...
  • Page 55 On the Ethernet Parameters screen, use the up and down arrows on the right of the screen to select Access Control. Touch the Access Control button on the top of the screen. Use the up and down arrows to select Select From Recent. Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 45...

  • Page 56: Comms Range Setup

    Comms Range values, refer to document K0472 PACE SCPI Remote Communications Manual. To configure the Comms Range Setup: Open the Comms menu. See “Communications Menu” on page 28. Select Comms Range Setup. Copyright 2010 Baker Hughes Company. 46 | PACE Indicators Instruction Manual–English...

  • Page 57: Idos Connectors

    When complete, touch Escape to return to the Measure Mode. 6.6 IDOS Connectors Your Indicator can have connectors to the rear, labeled ‘IDOS’. These are for connection to external Druck Intelligent Digital Output Sensors. Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 47...
  • Page 58 Chapter 6. Communications Copyright 2010 Baker Hughes Company. 48 | PACE Indicators Instruction Manual–English...

  • Page 59: Reference

    1 PACE Indicator 2 Unit Under Test. REF = Gauge Port 3 IO-DIFF-KIT-LP 4 Atmosphere 5 Absolute Sensor or instrument Figure 7-1: Recommended Gauge Connections with No line Pressure Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 49...

  • Page 60: Range Compare

    If the measured reading of any sensor is out of the Compare Limit then it will also show the small yellow weighing scale symbol next to the range. The measured reading will also change to red. Copyright 2010 Baker Hughes Company. 50 | PACE Indicators Instruction Manual–English...

  • Page 61: Where The Indicator Has Two Sensors Of The Same Range

    For a UUT lower than the reference level of the Indicator, enter a negative height correction. • When calibrating the Indicator, disable the gas head correction and correct the actual applied pressures for height. Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 51...

  • Page 62: Irs And Trs (Tallis) Periodic Sensor Zeroing

    To zero the reference sensor: Make sure that both the IRS/TRS3 sensor +VE port and the REF port are open to atmosphere. From the Measure Setup menu, select the Global Setup option. Copyright 2010 Baker Hughes Company. 52 | PACE Indicators Instruction Manual–English...
  • Page 63 From the Calibration menu, select Sensor Correction, then select the sensor to be calibrated. Now choose from Automatic Zero or Manual Zero as follows. 7.6.1.1 Automatic Zero Select the Auto option. Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 53...
  • Page 64 Chapter 7. Reference The Indicator will now sample the pressure readings and automatically zero the sensor. 7.6.1.2 Manual Zero Select the Manual option. Enter the external reference barometer reading. Copyright 2010 Baker Hughes Company. 54 | PACE Indicators Instruction Manual–English...

  • Page 65: Languages

    The language file naming conventions is “Language<<language name>>.lng”. Save the language file into the languages sub-folder. Use the PACE instrument software upgrade procedure to upload the language file from the USB stick into the PACE instrument. Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 55...

  • Page 66: Return Goods/Material Procedure

    Provide this information for a RGA or RMA: • Product (for example, PACE1000) • Serial number. • Details of defect/work to be undertaken. • Calibration traceability requirements. • Operating conditions. Copyright 2010 Baker Hughes Company. 56 | PACE Indicators Instruction Manual–English...

  • Page 67: Safety Precautions

    12. Seal carton with approved sealing tape. 13. Mark carton “FRAGILE” on all sides, top, and bottom of shipping container. See “General Specification” on page iii for shipping and storage conditions. Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 57...
  • Page 68 Chapter 7. Reference Copyright 2010 Baker Hughes Company. 58 | PACE Indicators Instruction Manual–English...

  • Page 69: Options

    CAUTION To maintain product safety and compliance, external circuits connected to the instrument must meet Safety Extra-Low Voltage (SELV) requirements and shall not exceed 3 meters in length. Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 59...
  • Page 70 +24 V dc output, 100 mA max (not used) Switch In 1 (not used) Switch In 2 (not used) Analog output + (not used) Analog output - (not used) Copyright 2010 Baker Hughes Company. 60 | PACE Indicators Instruction Manual–English...
  • Page 71 If you have two volt free connectors, you will choose from 1 or 2. You will then have options to set for the volt free contact connections. 8.4 Installation and Ancillary Equipment Kit Refer to the Datasheet for details. Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 61...
  • Page 72 Chapter 8. Options Copyright 2010 Baker Hughes Company. 62 | PACE Indicators Instruction Manual–English...

  • Page 73: Appendix A. Pressure Units And Conversion Factors

    To convert from pressure VALUE 1 in pressure UNITS 1, to pressure VALUE 2 in pressure UNITS 2, calculate as shown: FACTOR 1 ---------------------------- - VALUE 2 VALUE 1  FACTOR 2 Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 63...
  • Page 74 Appendix A. Pressure Units and Conversion Factors Copyright 2010 Baker Hughes Company. 64 | PACE Indicators Instruction Manual–English...

  • Page 75: Appendix B. Air Density

    1.210 1.201 1.193 1.259 1.249 1.240 1.231 1.222 1.213 1.204 1.271 1.261 1.252 1.243 1.234 1.225 1.216 1.283 1.274 1.264 1.255 1.246 1.237 1.228 100 kPa = 1 bar. Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 65...
  • Page 76 Appendix B. Air Density Copyright 2010 Baker Hughes Company. 66 | PACE Indicators Instruction Manual–English...

  • Page 77: Appendix C. User Interface Icons

    Current setup Date & time Delete Diagnostic analog output Diagnostic barometric Diagnostic control sensor Diagnostic controller option Diagnostic general Diagnostic RS-232 Diagnostic source sensor Diagnostic vacuum Diagnostic volt-free Diagnostics sensor Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 67...
  • Page 78 Instrument accuracy Instrument alias name Language Leak test Lock Lock tasks Logic output Max-min Max peak Min peak More... Nudge Passive mode Percentage Percentage Power-up Preset Pressure Pressure filter Process Copyright 2010 Baker Hughes Company. 68 | PACE Indicators Instruction Manual–English...
  • Page 79 Setup zero Slew rate linear Slew rate max rate Software build Software upgrade history Software upgrade Status Status area Step (single) Stop Supervisor setup Switch test Tare Support Task Copyright 2010 Baker Hughes Company. English–PACE Indicators Instruction Manual | 69...
  • Page 80 Timing Time out Timed zero Units User defined units Use log Use log history Vent Vent time out Vent Yes/No Vent setup Warning Zero analog output Zero history Zero Copyright 2010 Baker Hughes Company. 70 | PACE Indicators Instruction Manual–English...

  • Page 82: Office Locations

    Copyright 2010 Baker Hughes Company. This material contains one or more registered trademarks of Baker Hughes Company and its subsidiaries in one or more countries. All third- party product and company names are trademarks of their respective holders. bakerhughes.com...

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