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User instructions
Date of publication: 01/2022
Date printed:
Language:
Type:
Type no.
Product no.:
Serial no.:
TRIMAX
410 + 520 LIFT
USER MANUAL
Original edition
520
01/2022
EN
TRIMAX 520 Lift
60109
TRIMAX 520
107040-xxxx
User instructions
Date of publication: 01/2022
Date printed:
Language:
Type:
Type no.
Product number:
Serial no.:
410
01/2022
EN
TRIMAX 410 Lift
60150
TRIMAX 410
108750
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Table of Contents
Related Manuals for DALBO TRIMAX 410 Lift
Summary of Contents for DALBO TRIMAX 410 Lift
- Page 1 Date of publication: 01/2022 Date of publication: 01/2022 Date printed: 01/2022 Date printed: 01/2022 Language: Language: Type: TRIMAX 520 Lift Type: TRIMAX 410 Lift Type no. 60109 Type no. 60150 Product no.: TRIMAX 520 Product number: TRIMAX 410 Serial no.: 107040-xxxx Serial no.:...
- Page 2 TRIMAX 410 + 520 Page 2...
- Page 3 When enquiring about spare parts or servicing, please always provide the type number, serial number and year of manufacture. Bindeballevej 69 DK-7183 Randbøl Phone: +45 75 88 35 00 Email: info@dalboagro.com Web: www.dalboagro.com © Copyright 2022. All rights reserved DALBO. Page 3...
- Page 4 TRIMAX 410 + 520 EU DECLARATION OF CONFORMITY Bindeballevej 69 DK-7183 Randbøl Product: Dalbo TRIMAX 410 Lift Dalbo TRIMAX 520 Lift Type number: 60150 60109 Serial number Type: Heavy duty stubble cultivator Heavy duty stubble cultivator hereby declares that the aforementioned machine is manufactured in accordance with the stipula-...
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Page 5: Preface
Europe. Packers, stubble implements and seedbed preparation har- rows are other groups of products where we at DALBO have shown true, Danish pioneering spirit. Disc rollers complete the assortment. Building on 70 years of experience, it is the intention of DALBO to follow the structural development and seek to meet the need of modern agriculture for efficient and reliable machines. - Page 6 TRIMAX 410 + 520 Page 6...
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Page 7: Table Of Contents
ISCONNECTING SETTINGS ............................22 ............................22 EPTH Deeper soil cultivation ......................22 More shallow soil cultivation ....................23 Dalbo Depth Control ........................ 23 Depth adjustment of the discs ....................23 ....................24 YDRAULIC STONE RELEASE DRIVING AND OPERATION ..................... 25 ...................... - Page 8 TRIMAX 410 + 520 TROUBLESHOOTING ........................ 27 MAINTENANCE ........................... 28 ..........................28 UBRICATION ..........................29 YDRAULICS ........................... 29 ISC PIVOT ........................29 EAR PARTS INES REPLACEMENT AND REPAIRS ....................30 ..........................30 YDRAULICS Unfolding and folding of side sections. Changing the cylinder..........30 Unfolding and folding of side sections.
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Page 9: Introduction And Identification Of Serial Number
If there are doubts regarding reading the user guide or concerning the general use and safety of the stubble cultivator, it is very important that you stop using it and contact your supplier or DALBO A/S. Location of the user manual Fig. -
Page 10: Location Of The Serial Number
Year of production. CE mark. Warranty provision By default, your TriMax is delivered with a 2-year warranty from the date of delivery. DALBO A/S shall bear no liability for damage caused by the improper use of the stubble cultivator. Page 10... -
Page 11: Safety
“paying attention” at any given time, but the instructions mentioned above are a great start to a safe and secure operation of your DALBO stubble cultivator. General • Before using the stubble cultivator, the user must be familiar with all its parts. -
Page 12: Hydraulics
TRIMAX 410 + 520 • Never leave the driver’s seat while the stubble cultivator is in operation. • The driving speed must always be adjusted according to the conditions. • Only use the stubble cultivator if all safety devices have been mounted. Defective safety devices must be replaced immediately. -
Page 13: Mounting
TRIMAX 410 + 520 • Hydraulic oil flowing out under high pressure can penetrate the skin and cause serious injury. Seek professional medical assistance immediately in the event of any injury. • The warranty for hydraulic hoses is limited to the exchange of hoses due to defective materials or manufacturing defects. - Page 14 TRIMAX 410 + 520 • Correct use of the stubble cultivator entails compliance with the manufac- turer’s operating, maintenance and repair instructions, as well as the ex- clusive use of original spare parts. • The stubble cultivator may only be used, maintained and repaired by peo- ple who are familiar with the machine and who are aware of the dangers that can arise.
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Page 15: Technical Data
TRIMAX 410 + 520 Technical data Fig. 5. TRIMAX 410 Size (cm) HK (recommended) Gross weight kg: 3500 Number of tines Number of discs Number of T-rings Additional equipment Fig 5A. TRIMAX 520 Size (cm) HK (recommended) Gross weight kg: 4000 Number of tines Number of discs... -
Page 16: How To Read The Instruction Manual
TRIMAX 410 + 520 How to read the instruction manual It may be that the order of the topics described does not appear to be in a logi- cal order. Reference is therefore made to the table of contents, where the titles for the relevant topics can be found. -
Page 17: Use
TRIMAX 410 + 520 TRIMAX is a heavy-duty stubble cultivator, used for the mulching of stubble and plant residue. Due to the large ground clearance and wide tine spacing, large amounts of plant material can be mulched. Fig. 6 TRIMAX is designed in a way to ensure a complete cut, so that the growth of crops as well as weeds is interrupted. -
Page 18: Limitations In Use
TRIMAX 410 + 520 TRIMAX is particularly suited for work on the upper layers of soil, containing the biggest turno- ver of plant materials. Therefore, TRIMAX is an efficient tool to include in a strategy for reduced soil treatment, since TRIMAX can provide a complete cut of the field with just a single pass, in- cluding a uniform mixing up of plant residue and microorganisms in the soil. -
Page 19: Preparation Of The Tractor
TRIMAX 410 + 520 Preparation of the tractor The ballast of the tractor When mounting the appliance, it is absolutely necessary that the highest degree of stability be- tween appliance and tractor is achieved – this can be ensured by using ballast, in order to counter- balance some of the weight of the mounted stubble cultivator. -
Page 20: Connecting And Disconnecting
TRIMAX 410 + 520 Connecting and disconnecting Connecting Fig. 7 The hoisting arms should be mount- ed first, followed by the top bar. The top bar is adjusted so that the frame is in a horizontal position, aligned with the driving direction. The hoisting arms must be adjusted to an identical height and the tyre pressure in the rear wheels must be... -
Page 21: Disconnecting
TRIMAX 410 + 520 Disconnecting Fig. 10 The TRIMAX must be disassembled in a folded- out state. Remember to release the pressure from the connect- ing hoses to the hydraulic system before disconnect- ing the hoses. (Hose mark- ing, Red) Fig. -
Page 22: Settings
To change to a deeper setting, the T-ring drag harrow is pulled up via the double-acting hydraulic functionality (Hose marking, Green).The working depth can be read in the Dalbo Depth Control LCD display in the cabin.The length of the upper bar is adjusted, if necessary until the frame is horizontal. -
Page 23: More Shallow Soil Cultivation
To change to a more shallow setting, the T-ring drag harrow is pulled up via the double-acting hydraulic functionality (Hose marking, Green).The working depth can be read in the Dalbo Depth Control LCD display in the cabin.The length of the upper bar is adjusted, if necessary until the frame is horizontal. -
Page 24: Hydraulic 3D Stone Release
TRIMAX 410 + 520 Hydraulic 3D stone release The working pressure is adjusted to around 70 bar = green area on the ma- nometer (A). The actual pressure can be controlled continuously on the ma- nometer (A). After the adjustments have been made, shut the ball valve (B) and the hydraulic hose can be disconnected from the tractor. -
Page 25: Driving And Operation
TRIMAX 410 + 520 Driving and operation Proper operation is important in order to get optimal performance from your TRIMAX. This applies to both work in the field and in terms of safety. It is therefore crucial that you have thoroughly read the safety precautions cover- ing the stubble cultivator. -
Page 26: Driving Speed
TRIMAX 410 + 520 Driving speed In order to achieve an optimised cultivation of the soil, a speed between 8 and 12 km/h is required. However, always operate the machine according to conditions. We are obliged to inform you, that wear and tear will increase significantly as the speed is increased. -
Page 27: Troubleshooting
TRIMAX 410 + 520 Troubleshooting Fig. 17 Problem Cause Fixing The harrow tracks are Discs adjusted wrongly The discs are adjusted for work in the sur- not covered properly face, so that an adequate amount of soil is thrown back towards the harrow tine Length of the top link Adjust top link so that the middle section is adjusted wrongly... -
Page 28: Maintenance
TRIMAX 410 + 520 Maintenance Good maintenance ensures a long life for the TRIMAX and therefore optimal use from the stubble cultivator. Grease nipples have therefore been fitted in places where the wear is greatest. All screw connections must be tightened after the first day of work. Cotter pins and bolts should be checked to avoid breakdowns. -
Page 29: Hydraulics
The tips of the tines must be replaced once the wear and tear is significant enough to cause the result of the fieldwork to be unsatisfactory or before any wear and tear on the console can be detected. Always make sure to use original spare parts from Dalbo A/S Page 29... -
Page 30: Replacement And Repairs
TRIMAX 410 + 520 Replacement and repairs Safety is crucial in regard to all repair work on the TRIMAX. Therefore, the following points must always be observed as well as the points under safety first in the instruction manual. All maintenance and repair work on the TRIMAX must be carried out only when the stubble cultivator is lowered to the ground, the tractor has the brake on, the engine is switched off and the ignition key is removed, so that the stubble cultivator cannot move or start accidentally. -
Page 31: Unfolding And Folding Of Side Sections. Replace Gaskets
TRIMAX 410 + 520 Unfolding and folding of side sections. Replace gaskets Fig. 22 1. The cylinder (part no. 33249) is emptied of oil by carefully moving the piston back and forth. 2. Move the piston to the middle position, then unscrew the upper cap (pos. -
Page 32: Hydraulic 3D Stone Release. Changing The Hose
TRIMAX 410 + 520 Hydraulic 3D stone release. Changing the hose The system is made pressure free by connecting the system to the single working outlet of the tractor. Next, the ball valve is opened and the outlet of the tractor is put in floating position. The defect hose can now be removed and you can mount a new one. -
Page 33: Hydraulic 3D Stone Release. Replace Gaskets
TRIMAX 410 + 520 Hydraulic 3D stone release. Replace gaskets Fig. 24 DISMANTLING: 1. The cylinder (part no. 77963) is emptied of oil by carefully moving the piston (pos. 3) back. 2. Move the piston (pos. 3) to the middle position, then unscrew the end cap (pos. -
Page 34: T-Ring Drag Harrow Cylinder. Changing The Cylinder
TRIMAX 410 + 520 T-ring drag harrow cylinder. Changing the cylinder Fig. 25 DISMANTLING: 1. The T-ring drag harrow is placed on even ground. 2. The hydraulic pressure is removed from the cylinders. 3. The hoses are removed. 4. Fasteners, bolts and cotter pins are removed. 5. -
Page 35: T-Ring Drag Harrow Cylinder. Replace Gaskets
TRIMAX 410 + 520 T-ring drag harrow cylinder. Replace gaskets Fig. 26 DISMANTLING: 1. Empty the cylinder of oil, (if necessary, use compressed air to move the piston back and forth to push the hydraulic oil out). 2. Drive the piston to the centre position. Locking ring (pos. 7) is re- moved from the head at both ends. -
Page 36: Replacement Of Shaft, Bearings And T-Rings
TRIMAX 410 + 520 Replacement of shaft, bearings and T-rings TRIMAX is lowered onto the ground. Support for the dry harrow is estab- lished, if required. Pay attention to unintentional rolling when the bolts in the bearings are re- moved. Fig. -
Page 37: Diagrams
TRIMAX 410 + 520 Diagrams Hydraulic 3D stone release Hydraulic hose marked with BLACK Page 37... -
Page 38: Side Wings
TRIMAX 410 + 520 Side Wings The hydraulic hose marked with Page 38... -
Page 39: T-Ring Drag Harrow
TRIMAX 410 + 520 T-ring drag harrow The hydraulic hose marked with GREEN Page 39... -
Page 40: Disposal
TRIMAX 410 + 520 Disposal The pressure must be taken off the hydraulic system. When mounting/dismounting, attention should be directed towards the weight on the part in question. It is therefore important that this part is supported or braced, so that there is no risk of collapse. Hydraulic hoses and cylinders must be disconnected and any residual oil re- moved. -
Page 41: Spare Parts Notes
TRIMAX 410 + 520 Spare parts notes ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ Page 41...