Tow Chain ..... 18 Connecting to the Tractor ... . . 19 800-627-8569 Reel Disk from McFarlane Mfg.
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Hitch Frame for RD-4100 Series..44 Hitch for RD-4100 Series ... . . 46 Gauge Wheel Frame for RD-4100 Series ..47 Gauge Wheel for RD-4100 Series .
Introduction Safety General The “4100 Series Reel Disk” from McFarlane Mfg. is our latest development in vertical tillage and can satisfy all of Safety of the operator and bystanders is one of the main the demands of today’s farming practices, especially BT concerns in designing and developing a new piece of corn and corn on corn cropping.
Indicates that equipment or property damage can result if instructions are not followed. SAFETY INSTRUCTIONS Safety instructions (or equivalent) signs indicate specifi c safety-related instructions or procedures. NOTE: Contains additional information important to a procedure. Reel Disk from McFarlane Mfg. 800-627-8569...
5. Relieve hydraulic fl uid pressure. 6. If parking the unit, make sure jack stand is lowered and retaining pin is installed. Injury Hazard Do not permit children to play on or around the stored unit. Reel Disk from McFarlane Mfg. 800-627-8569...
To incorporate the maximum amount of residue, the angle and depth of the disk gangs is the fi rst step in set the disk gang angle to the most aggressive setting of sizing and incorporating the residue. #4 (13°). 800-627-8569 Reel Disk from McFarlane Mfg.
The wavy coulter disk and left and right covering disks, located at the center of the reel disk and just behind the disk gangs, is used to fl atten the center ridge produced by the left and right-hand disk gangs. Reel Disk from McFarlane Mfg. 800-627-8569...
The heavy-duty harrow follows the ground contour closely and is fl exible enough to allow residue to fl ow through it. It also breaks up large pieces of soil and disperse the residue evenly across the tillage area. 800-627-8569 Reel Disk from McFarlane Mfg.
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MAXIMUM FIELD TRAVEL SPEED IS 9 MPH. DC-231 DC-306 DC-300 DOWN A B C D E F G DC-225 Each mark represents a 1” change in disk depth. DC-224 DC-297 (left, shown) DC-230 DC-298 (right) MFM-00054 800-627-8569 Reel Disk from McFarlane Mfg.
1 to 2 hours for 12’, 14’, and 16’ models, 2 to 3 hours for 20’ through 30’ models and 3 to 4 hours for 35’ Each mark represents a 1” change in disk depth. and 45’ models. Reel Disk from McFarlane Mfg. 800-627-8569...
Highway and Transport Operations SAFETY INSTRUCTIONS • Make sure the wheel cylinder transport locks are installed, the wing lock pins are in place, and the jack stand is in its storage position before transporting the unit. 800-627-8569 Reel Disk from McFarlane Mfg.
• Watch for obstructions overhead and to the side while transporting. • Always operate equipment in a position to provide maximum visibility at all times. Make allowances for increased length and weight of the equipment when making turns, stopping, etc. Reel Disk from McFarlane Mfg. 800-627-8569...
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11. Make sure the wing lock pins are in place. 12. Check mirrors of the tow vehicle to make sure you have good visibility. 13. Check routes and restrictions on bridges and tunnels. 800-627-8569 Reel Disk from McFarlane Mfg.
If the unit is not resting on the ground, make sure wheel chocks are securely fi tted on both Do not replace the chain with anything other sides of each wheel. than an OEM certifi ed replacement. Reel Disk from McFarlane Mfg. 800-627-8569...
Using a pin not intended for this type of towing can result in unexpected separation of the unit from the tow vehicle, resulting in equipment damage and personal injury. 800-627-8569 Reel Disk from McFarlane Mfg.
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(control lever) used most commonly. 6. Disconnect the electrical connection for the rear lights from the storage socket. 4. Remove the six hydraulic hoses from their storage position. a. Rotate the plug. Reel Disk from McFarlane Mfg. 800-627-8569...
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9. Move the unit to the desired location and position it for operation following the towing recommendation provided in this manual and/or any other local, State, or Federal regulations that may apply. d. Connect the plug into the tractor’s electrical socket. 800-627-8569 Reel Disk from McFarlane Mfg.
Operation Initial Setup The McFarlane Reel Disk is a tool that is designed Safety to handle a wide variety of fi eld conditions. It has WARNING many adjustments that can be made to change the performance of each component on the unit as well as its overall performance.
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Note: On models with wings, make sure the disk gang wing is unfolded before starting the adjustment procedure. a. Lower the disk gang close to the ground but not touching. Do not place any part of your body under the disk gang. 800-627-8569 Reel Disk from McFarlane Mfg.
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Release the wire retainer clips and remove the retainer pins. The #2 position is more aggressive at a (7°) angle. The #3 position is still more aggressive at a (10°) angle. Reel Disk from McFarlane Mfg. 800-627-8569...
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4. Start the tractor and use the tractor’s control lever to lower the wheels (raise the disk gang) to the maximum height. 5. Begin to pull the unit through the fi eld. 6. Slowly raise the wheels until the disks contact the ground. 800-627-8569 Reel Disk from McFarlane Mfg.
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Note: When a major change is made to the depth of the angle. front gang disks or the spiral reels, make sure the frame is still level. Reel Disk from McFarlane Mfg. 800-627-8569...
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Shortening the turnbuckle will raise the wheel, d. Check the depth of the spiral reel blades and adjust allowing the disks to go deeper into the ground. the stop crank accordingly. 800-627-8569 Reel Disk from McFarlane Mfg.
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14. Level the wing frames. This prevents the disk gangs from gouging and/or ridging. It also ensures a consistent operating depth across the width of the tillage area. Reel Disk from McFarlane Mfg. 800-627-8569...
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It is recommended the least b. Remove the locking bar aggressive angle be used with the pull hook in the top position as shown. MFM-00080 800-627-8569 Reel Disk from McFarlane Mfg.
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To adjust the turnbuckle, use the wrench provided on the front of the unit. Set the rolling basket height so it just touches the ground. The unit should now be ready. Reel Disk from McFarlane Mfg. 800-627-8569...
Lock the release lever in place and 1. Lower the wheels and lift unit off of the ground. Fold install the bridge pin. the wings into the wing rests. 2. Install the wing fold lock pins and bridge pins. 800-627-8569 Reel Disk from McFarlane Mfg.
fl uid penetrates the surface of the skin. Entanglement Hazard Keep hands, feet, clothing, jewelry, and long hair away from any moving parts to prevent them from getting caught. Reel Disk from McFarlane Mfg. 800-627-8569...
Retainer pins with wire retainer clips. b. Check the gang arbor bolt torque which is defi ned in the “Disk Gang and Blades” section. Wheel retainer bolts. Hinge pin and hitch pin retainer bolts. Reel Disk from McFarlane Mfg. 800-627-8569...
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7. Spiral reel bearings should be lubricated annually. 4. Grease both ends of all turnbuckles every 24 hours of service. Note: Clean grease fi ttings and replace those that are broken or missing. 800-627-8569 Reel Disk from McFarlane Mfg.
Use a bar or lifting device the raise hub upwards. Note: Clean grease fi ttings and replace those that are broken or missing. d. The reading should not exceed 0.002”. Repair or replace hubs with excessive end play. Reel Disk from McFarlane Mfg. 800-627-8569...
Lubrication Locations Drawing Add grease to the locations shown in the photo on the following page. When greasing a pin and bushing, add grease until it is visibly forced out of the joint. 800-627-8569 Reel Disk from McFarlane Mfg.
Do not exceed 20 mph or tire failure will occur. NOTICE Keep wheel lug nuts or bolts tightened. Make sure components in the hydraulic system are kept clean and in good working condition. Reel Disk from McFarlane Mfg. 800-627-8569...
1. Support the reel assembly. 2. Remove one reel blade. 3. Remove fi ve hub bolts. 4. Remove hub cross bolt. 5. Slide hub free from reel. Note: May need to loosen all bolts to reassemble. 800-627-8569 Reel Disk from McFarlane Mfg.
Block the wheels to prevent the unit from rolling. Placing Into Storage (Disk Coatings) Apply a thin layer of grease to all exposed metal surfaces of the disks, reel, and reels blades. Reel Disk from McFarlane Mfg. 800-627-8569...
If within one year from the date of purchase, this Reel Disk fails due to a defect in material or workmanship, McFarlane Mfg. Co., Inc. will repair it, free of charge. Warranty service is available at dealer locations by simply contacting the nearest McFarlane dealership throughout the United States or Canada.
Raise the wing frame using the Center frame section not working to turnbuckles on the wing wheels Wing frame are set too deep. desired depth. to prevent the wings from working deeper than the center section. Reel Disk from McFarlane Mfg. 800-627-8569...
For replacement decals, questions, or to order parts, contact your dealer: To ensure the greatest level of safety, all decals must be in place and legible at all times. Remember, it is the users’ responsibility to maintain these decals. 800-627-8569 Reel Disk from McFarlane Mfg.
Parts Drawings Hitch Frame for RD-4100 Series MFM-00081 Reel Disk from McFarlane Mfg. 800-627-8569...
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Hitch Frame for RD-4100 Series (continued) Item Part Number Description RD-4411 HITCH, 4 X 6 (4112-4114) RD-4409 HITCH, 4 X 6 (4116-4130) RD-4418 HITCH, 6 X 6 (4135-4145) RT-2107 HINGE PIN, 1-1/2 X 9-5/8 BHY-5635 9/16-12 X 3-1/2 GRADE 8 BOLT...
Hitch for RD-4100 Series MFM-00083 MFM-00084 Item Part Number Description PPI-300 HITCH BASE, CAT. III PPI-400 HITCH BASE, CAT. IV PPI-208 HITCH CLEVIS (CAT. II & III only) PPI-203 V -PLATE CAT. II - IV PPI-201 CUSHION PPI-302 TOP PLATE, CAT. III - IV...
Gauge Wheel Frame for RD-4100 Series Item Part Number Description Item Part Number Description RD-4876 CASTER WASHER BH-5035 1/2-13 x 3-1/2 HHCS GD 5 NC-1406 1-3/8 CASTLE NUT RD-4872 CASTER ARM ASSY CP-3620 COTTER PIN NLT-5013 1/2-13 TOP LOCK NUT RD-4877 HUB &...
Gauge Wheel for RD-4100 Series 17 18 19 20 MFM-0127 Item Part Number Description Item Part Number Description CP-3620 COTTER PIN RD-4880 HUB SEAL HYO-2008 RATCHET RD-4884 INNER BEARING NLT-6311 5/8-11 TOP LOCK NUT RD-5114 INNER RACE BU-5848 U-BOLT RD-4878...
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Notes 800-627-8569 Reel Disk from McFarlane Mfg.
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Main Frame Axle for RD-4112, 4114, 4116, 4120, 4125 and 4130 MFM-00085 Reel Disk from McFarlane Mfg. 800-627-8569...
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MAIN FRAME (4120) RD-4590 MAIN FRAME (4125-4130) WN-0063 WHEEL NUTS 5/8 WB-5010 WHEEL BOLT-1/2 x 1-3/4 HYS-1103 CYLINDER LOCK HANDLE QT-1133 AXLE MOUNT INSERT QT-1173 AXLE MOUNT INSERT, SPLIT 1 See hub diagram for details 800-627-8569 Reel Disk from McFarlane Mfg.
Main Frame Axle for RD-4135 and 4145 MFM-00088 Reel Disk from McFarlane Mfg. 800-627-8569...
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RIM, 15 X 10, 8 BOLT, 5000 LB (4135) RD-4645 RIM, 17.5 X 10.5, 8-BOLT, 8000 LB (4145) WN-0063 WHEEL NUTS 5/8 QT-1173 AXLE MOUNT INSERT SPLIT QT-1133 AXLE MOUNT INSERT HYS-1103 LOCK HANDLE RD-4643 SPRING BUSHING GZ-2528 GREASE ZERK 800-627-8569 Reel Disk from McFarlane Mfg.
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Level Lift and Cylinder Lock for RD-4100 Series MFM-00082 Item Part Number Description Item Part Number Description BH-2510 1/4 – 20 X 1 GRADE 5 HEX BOLT NLT-5013 1/2-13 TOP LOCK NUT HYS-1104 CYLINDER LOCK HANDLE LOCK PB-0009 BRIDGE PIN #9...
COTTER PIN HYO-2008 RATCHET JACK, 8” STROKE FW-0100 WASHER NLT-1008 1-8 TOP LOCK NUT RD-4889 BUSHING NLT-5612 9/16-12 TOP LOCK NUT RD-5062 ROLL PIN, 1/2 X 2-1/2 BHY-5635 9/16-12 X 3-1/2 GRADE 8 BOLT Reel Disk from McFarlane Mfg. 800-627-8569...
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Notes 800-627-8569 Reel Disk from McFarlane Mfg.
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Disk Mount and Scrapers for RD-4100 Series MFM-00097 Reel Disk from McFarlane Mfg. 800-627-8569...
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3/4-10 TOP LOCK NUT QT-1145 BEARING ASSY. TRUNNION NLT-6311 5/8-11 TOP LOCK NUT RD-4900 HITCH PIN RD-4470 DISK GANG SPRING RD-5076 TWIST CLIP BHY-7525 3/4-10 x 2-1/2 BOLT GD 8 RD-4895 SCRAPER MOUNT BRACKET 800-627-8569 Reel Disk from McFarlane Mfg.
Disk Gang for RD-4100 Series OUTSIDE OF UNIT MFM-00096 Item Part Number Description Item Part Number Description BH-2525 1/4-20 X 2-1/2 GRADE 5 HEX BOLT BLADE SUPPORT PLATE (OUTSIDE OF UNIT RD-4975 ONLY) NC-1406 1-3/8-6 CASTLE NUT BHY-7525 BOLT, 3/4 X 2-1/2 GR8...
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Center Covering Disk For RD-4100 Series MFM-00094 Item Part Number Description Item Part Number Description BH-6355 5/8-11 X 5-1/2 GRADE 5 HEX BOLT RD-5095 LEVELER DISK ASSY W/HUB LT RD-5096 LEVELER DISK ASSY W/HUB RT RD-4464 SPRING CLAMP PLATE (includes items 7 and 9)
Center Wavy Disk for RD-4100 Series Item Part Number Description BH-6325 5/8-11 x 2-1/2 HHCS GD 5 RD-4432 SPRING CLAMP NLT-6311 5/8-11 TOP LOCK NUT RD-4919 SPACER PLATE BH-6335 5/8-11 x 3-1/2 HHCS GD 5 BHF-5013 HUB BOLT 1/2-20 x 1-1/4...
Spiral Reel for RD-4100 Series MFM-00101 Item Part Number Description Item Part Number Description BHY-7535 3/4-10 X 3-1/2 GRADE 8 BOLT RD-5022 48” SPIRAL REEL RD-5023 51” SPIRAL REEL BH-6325 5/8-11 X 2-1/2 GRADE 5 BOLT RD-5024 58” SPIRAL REEL...
Lift Arm for RD-4100 Series MFM-00090 Item Part Number Description Item Part Number Description BH-6320 5/8-11 X 2 GRADE 5 HEX BOLT NH-5013 1/2-13 HEX NUT LW-0063 5/8 LOCK WASHER BC-6340 5/8 X 4 CARRIAGE BOLT NH-6311 5/8-11 HEX NUT...
Rolling Basket for RD-4100 Series MFM-00102 Item Part Number Description Item Part Number Description RD-5065 PIVOT PLATE BC-7540 3/4 X 4 CARRIAGE BOLT RD-5066 RB PIVOT CARRIAGE BOLT BH-5018 1/2 – 13 X 1-3/4 GRADE 5 HEX BOLT NLT-6311 5/8-11 TOP LOCK NUT SRB-1408 BASKET BEARING INSERT –...
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MAIN FRAME WING LOCK (4125, 4130, 4135) RD-4611 MAIN FRAME WING LOCK (4145) RD-4612 WING FRAME WING LOCK (ALL SIZES) BU-5867 5/8-11 X 6 X 7-1/2 U-BOLT LW-0063 5/8 LOCK WASHER NH-6311 5/8-11 HEX NUT Reel Disk from McFarlane Mfg. 800-627-8569...
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FA Harrow Section for RD-4100 Series MFM-00106 Item Part Number Description Item Part Number Description FA-551 NUMBER ONE HARROW BAR (FA-500-3) NLT-5013 1/2-13 TOP LOCK NUT FA-651 NUMBER ONE HARROW BAR (FA-600-3) FA-4105 PULL HOOK FA-751 NUMBER ONE HARROW BAR (FA-700-3)
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1/2” X 80” HYDRAULIC HOSE (4116) HYF-4002 HYDRAULIC DISCONNECT HYF-2220 ELBOW (1/2”m – 1/2” O-RING) HYF-3220 ADAPTER (1/2”m – 1/2” O-RING) HYO-1201, CONSISTS OF 15, 16, 17, AND 18 HYO-2103 CYLINDER CLEVIS PIN, 1 X 3-1/2 Reel Disk from McFarlane Mfg. 800-627-8569...
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Notes 800-627-8569 Reel Disk from McFarlane Mfg.
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Wheel Lift Hydraulics for RD-4120, 4125, 4130 and 4135 FRAME BRACKET LINE FROM TRACTOR GOES INTO THE BACK OF THE STOP VALVE MFM-0108 Reel Disk from McFarlane Mfg. 800-627-8569...
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SEAL KIT FOR DHR 400-8-138 EBCS CYLINDER (MIDWAY) HYH-2044 1/2” X 44” HYDRAULIC HOSE (4120) HYH-2070 1/2” X 70” HYDRAULIC HOSE (4125, 4130) HYH-2078 1/2” X 78” HYDRAULIC HOSE (4135) HYO-1201, CONSISTS OF 19, 20, 21, AND 22 800-627-8569 Reel Disk from McFarlane Mfg.
SEAL KIT FOR HYR-3808 CYLINDER 639563 HYR-4008 4” X 8” REPHASING CYLINDER (MONARCH) (MONARCH) DHR-400-8-138 4” X 8” REPHASING CYLINDER (MIDWAY) HYO-1201, CONSISTS OF 19, 20, 21, AND 22 HYR-3808 3-3/4” X 8” REPHASING CYLINDER Reel Disk from McFarlane Mfg. 800-627-8569...
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HYDRAULIC HOSE COVER, 110” HYH-2024 1/2” x 24” HYDRAULIC HOSE (RD-4020) HYH-2030 1/2” x 30” HYDRAULIC HOSE (RD-4025 and RD-4030) HYO-1201, CONSISTS OF 13, 14, 15, AND 16 HYO-2123 CYLINDER CLEVIS PIN, 1-1/4 X 3-1/2 800-627-8569 Reel Disk from McFarlane Mfg.
HYDRAULIC HOSE COVER, 110” HYH-1024 1/2” X 38” HYDRAULIC HOSE HYF-1222 TEE (1/2” m – 1/2” m – 1/2”m) HYF-1223 TEE (1/2” m – 1/2” m – 1/2”m) HYH-2040 1/2” X 40” HYDRAULIC HOSE Reel Disk from McFarlane Mfg. 800-627-8569...
4” X 36” HYDRAULIC CYLINDER HYO-1201, CONSISTS OF 21, 22, 23, AND 24 HYC-40 24 4” X 24” HYDRAULIC CYLINDER HYH-2060 1/2” x 60” HYDRAULIC HOSE HYH-2065 1/2” x 65” HYDRAULIC HOSE HYO-4002 1/2” TEE NUT 800-627-8569 Reel Disk from McFarlane Mfg.
HYD HOSE, 3/8 x 84 RD-4924 RELIEF VALVE MOUNT HYF-1809 HYD TEE, 3/8M - 1/2 MORB - 3/8M HYC-32008 HYD CYLINDER, 2 x 8 HYO-3023 HYDRAULIC RELIEF VALVE HYF-3820 HYD ADAPTER, 3/8M - 1/2 MORB Reel Disk from McFarlane Mfg. 800-627-8569...
Item Part Number Description HYH-8074 HYD HOSE, 3/8 x 74 HYH-8084 HYD HOSE, 3/8 x 84 HYF-2820 HYD ELBOW, 3/8M - 1/2 MORB HYS-2006 HYD HOSE COVER, 60 HYH-8062 HYD HOSE, 3/8 x 62 800-627-8569 Reel Disk from McFarlane Mfg.
HYD HOSE, 3/8 x 72 HYH-8080 HYD HOSE, 3/8 x 80 HYH-8080 HYD HOSE, 3/8 x 70 HYF-2820 HYD ELBOW, 3/8M - 1/2 MORB HYS-2011 HYD HOSE COVER, 48 HYH-8062 HYD HOSE, 3/8 x 62 Reel Disk from McFarlane Mfg. 800-627-8569...
HYD HOSE, 3/8 x 82 HYH-8092 HYD HOSE, 3/8 x 92 HYH-8080 HYD HOSE, 3/8 x 80 HYF-2820 HYD ELBOW, 3/8M - 1/2 MORB HYS-2006 HYD HOSE COVER, 60 HYH-8072 HYD HOSE, 3/8 x 72 800-627-8569 Reel Disk from McFarlane Mfg.
HYD HOSE, 3/8 x 74 (45/STD) HYH-1034 HYD HOSE, 3/8 x 65 (45/STD) HYS-2006 HYD HOSE COVER, 60 HYS-2011 HYD HOSE COVER, 48 HYH-1032 HYD HOSE, 3/8 x 54 (45/STD) HYH-1033 HYD HOSE, 3/8 x 62 (45/STD) Reel Disk from McFarlane Mfg. 800-627-8569...
HYD TEE, 3/8M - 1/2 MORB - 3/8M HYH-1038 HYD HOSE, 3/8 x 88 (45/STD) HYH-1037 HYD HOSE, 3/8 x 78 (45/STD) HYH-1035 HYD HOSE, 3/8 x 68 (45/STD) HYS-2006 HYD HOSE COVER, 60 800-627-8569 Reel Disk from McFarlane Mfg.
HYD TEE, 3/8M - 1/2 MORB - 3/8M HYH-1038 HYD HOSE, 3/8 x 88 (45/STD) HYH-1037 HYD HOSE, 3/8 x 78 (45/STD) HYH-1035 HYD HOSE, 3/8 x 68 (45/STD) HYS-2006 HYD HOSE COVER, 60 Reel Disk from McFarlane Mfg. 800-627-8569...
HYD TEE, 3/8M - 1/2 MORB - 3/8M HYH-1039 HYD HOSE, 3/8 x 100 (45/STD) HYH-1038 HYD HOSE, 3/8 x 88 (45/STD) HYH-1037 HYD HOSE, 3/8 x 78 (45/STD) HYS-2007 HYD HOSE COVER, 70 800-627-8569 Reel Disk from McFarlane Mfg.
HYD HOSE COVER, 90 HYH-1048 HYD HOSE, 3/8 x 125 (90/STD) HYH-1044 HYD HOSE, 3/8 x 96 (90/STD) HYH-1043 HYD HOSE, 3/8 x 85 (90/STD) HYS-2007 HYD HOSE COVER, 70 HYH-1040 HYD HOSE, 3/8 x 76 (90/STD) Reel Disk from McFarlane Mfg. 800-627-8569...
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Lighting Diagram for RD-4100 Series MFM-00089 Item Part Number Description Item Part Number Description LB-1320 LIGHT HARNESS, STRAIGHT , 20’ MM-1300 SMV SIGN LB-1620 LIGHT HARNESS, WISHBONE BH-2510 1/4-20 x 1 BOLT LB-1107 LIGHT, RED LW-0025 1/4 LOCK WASHER RD-5056...
WARRANTY REGISTRATION FORM & INSPECTION REPORT This form must be filled out by the dealer and buyer and the initialed and signed copy sent to: McFarlane Mfg. Co., Inc., 1259 South Water Street, P.O. Box 100, Sauk City, WI 53583. WARRANTY REGISTRATION This form must be filled out by the dealer and signed by both the dealer and customer at the time of delivery.
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Reel Disk from McFarlane Mfg. 800-627-8569...
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