SafeWaze 023-2135 Manual

023-2135
26''-48'' Adjustable Web
Restraint Lanyard Manual
Always verify the latest revision of the Safewaze Manual is being utilized. Visit the Safewaze
website, or contact Customer Service, for updated manuals.
APPLICABLE SAFETY STANDARDS
When used according to instructions, the Safewaze 26''-48'' Adjustable Web Restraint Lanyard
meets the ANSI Z359.3-2019 standard and OSHA 1926.502, 1910.140, and 1910.66 regulations.
Applicable standards and regulations depend on the type of work being done and may include
state-specific regulations. Refer to local, state, and federal requirements for additional information
on the governing of occupational safety regarding Personal Fall Arrest Systems (PFAS). The
lanyard has been tested in compliance with requirements of ANSI/ASSE Z359.7. The testing does
not extend to the substrate to which the lanyard is attached.
WARNING:
The manufacturer's instructions must be provided to users of this equipment. The user must
follow the manufacturer's instructions for each component of the system. The user must read
and understand these instructions before using this equipment. Manufacturer's instructions must
be followed for proper use and maintenance of this equipment. The user must understand how
to safely and effectively use the lanyard and all equipment used in conjunction with the lanyard.
Alterations to this product, misuse of this product, or failure to follow instructions may result in
serious injury or death. Avoid moving machinery, heat, chemicals, electricity, sharp and/or abrasive
edges, and any other hazard that could damage or degrade the component.
Do not throw away instructions!
Read and understand instructions before using equipment!
IMPORTANT:
• Please refer to this manual for essential instruction on the use, care, or suitability of this
equipment for your application. Contact Safewaze for any additional questions.
• Only Safewaze, or entities authorized in writing by Safewaze, may make repairs to
Safewaze fall protection equipment.
• Record all important product information below prior to use. Documentation of all
Competent Person annual inspections is required in the Inspection Log.
INTRODUCTION
Thank you for purchasing a Safewaze 26''-48'' Adjustable Web Restraint Lanyard. The lanyard is
for use in mobile elevated work platforms (MEWP), such as bucket trucks or aerial lifts. When in
motion, the user must utilize a restraint PFAS. The swivel snap hook end of the lanyard connects
to the MEWP's anchor point (may be at foot level). The snap hooks on each lanyard leg connect to
the harness side positioning D-rings.
This manual must be read and understood in its entirety and used as part of an employee
training program as required by OSHA or any applicable state agency. This manual and any other
instructional material must be available to the user of the equipment. Every user must be trained in
the inspection, installation, operation, and proper usage of the anchor.
SPECIFICATIONS
The Safewaze 26''-48'' Adjustable Web Restraint Lanyard is designed to be used as a restraint or
positioning system.
• Capacity: ANSI 130 to 310 lbs. (59-141 kg), OSHA 420 lbs. (191 kg) *including any tools,
clothing, accessories, etc.
• Minimum Breaking Strength (MBS): 5,000 lbs. (22 kN)
• 26''-48'' of adjustability to accommodate varying user heights.
• High visibility webbing.
• Materials: Polyester, Zinc Plated Steel
• Not suitable for fall arrest, Horizontal Lifelines, or material hauling use.
USER INFORMATION
Date of First Use:
Serial Number:
Trainer:
User:
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Address: 225 Wilshire Ave SW, Concord, NC 28025
WORKER CLASSIFICATIONS
Read and understand the definitions of those who work in proximity of, or may be exposed
Qualified Engineer: "Qualified Engineer" means a person with a Bachelor of Science in
Engineering degree from an accredited college or university. They are able to assume personal
responsibility for the development and application of engineering science and knowledge in the
design, construction, use, and maintenance of their projects.
Qualified Person: "Qualified Person" means one who, by possession of a recognized degree,
certificate, or professional standing, or who by extensive knowledge, training, and experience, has
successfully demonstrated their ability to solve or resolve problems relating to the subject matter,
the work, or the project.
Competent Person: "Competent Person" means one who is capable of identifying existing and
predictable hazards in the surroundings or working conditions which are unsanitary, hazardous,
or dangerous to employees, and who has authorization to take prompt corrective measures to
eliminate them.
Authorized Person: "Authorized Person" means a person approved or assigned by the employer
to perform a specific type of duty or duties, or to be at a specific location or locations, at the jobsite.
It is the responsibility of a Qualified Person or Engineer to supervise the jobsite and ensure
LIMITATIONS
Always select a lanyard and anchor point location that limits free fall and swing fall as much as
possible. A free fall of more than 6 ft. could cause excessive arrest forces that could result in
serious injury or death.
Structures for the attachment of the 023-2135 lanyard shall support a minimum 5,000 lbs. (22 kN)
or be designed with a safety factor of two to one by a Qualified Person.
Fall Clearance: There must be sufficient clearance below the anchorage connector to arrest a fall
before the user strikes the ground or an obstruction. When calculating fall clearance, account for all
applicable factors (Figure 1). A Competent Person must reference the entire system's components
to calculate Fall Clearance.
*These diagrams are examples of fall clearance calculations ONLY.
6' FF LANYARD
6'
HEIGHT OF ANCHOR
OVERHEAD EXAMPLE
6'
LANYARD LENGTH
DECELERATION DISTANCE
4'
48" MAX. PER
ANSI Z359.13-2013
HARNESS STRETCH 1.5'
18" MAX. PER ANSI Z359.11-2021
HEIGHT OF WORKER
5'
WORKING SURFACE TO DORSAL
D-RING
2'
SAFETY FACTOR
Swing Falls: Prior to installation or use, make considerations for eliminating or minimizing all
swing fall hazards. Swing falls occur when the anchor is not directly above the location where
a fall occurs. Always work as close to, or in line with, the anchor point as possible. Swing falls
significantly increase the likelihood of serious injury or death in the event of a fall (Figure 2).
V1. 2024 © Safewaze: 220-00114
Phone: (800) 230-0319 Fax: 704-262-9051
to, fall hazards:
safety regulations are complied with.
FIGURE 1: FALL CLEARANCE DIAGRAMS
6' FF LANYARD
6'
HEIGHT OF ANCHOR
OVERHEAD EXAMPLE
6'
LANYARD LENGTH
DECELERATION DISTANCE
4'
48" MAX. PER
ANSI Z359.13-2013
HARNESS STRETCH
1.5'
18" MAX. PER ANSI Z359.11-2021
HEIGHT OF WORKER
5'
WORKING SURFACE TO DORSAL
D-RING
2'
SAFETY FACTOR
12' FF LANYARD
BELOW D-RING EXAMPLE
0'
HEIGHT OF ANCHOR
WORKING SURFACE
6'
LANYARD LENGTH
DECELERATION DISTANCE
5'
60" MAX. PER
ANSI Z359.13-2013
HARNESS STRETCH 1.5'
18" MAX. PER ANSI Z359.11-2021
HEIGHT OF WORKER
5'
WORKING SURFACE TO DORSAL
D-RING
2'
SAFETY FACTOR
FIGURE 2: SWING FALL
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Email: info@safewaze.com
ANCHORAGE INSTALLATION LOCATION
A Qualified Person or Engineer must conduct an analysis of the workplace and ensure the
anchorage location is capable of withstanding loads from a fall. An anchorage location selected
for a Personal Fall Arrest System (PFAS) must have a strength capable of sustaining a static load
applied in the direction permitted by the PFAS of at least:
• 5,000 lbs. (2267.9 kg) for non-certified anchorages, or
• Two times the maximum arresting force for certified anchorages, or
• 3,100 lbs. for Rescue applications.
When more than one fall arrest system is attached to an anchorage, the strengths set forth in one of
the above shall be multiplied by the number of systems attached to the anchorage.
ALLOWED ANCHOR APPLICATIONS
Personal Fall Arrest: Safewaze Anchors are designed as an anchor point to support a
maximum of 1 PFAS when utilized for fall protection applications. The structure to which
the anchor is attached must withstand loads applied in the directions permitted by the
system of at least 5,000 lbs. (22 kN) or be designed with a safety factor of two to one.
Maximum allowable free fall is based on the connector used.
Restraint: Safewaze Anchors are authorized for use in Restraint applications. The
structure to which the anchor is attached must withstand loads applied in the directions
permitted by the system of at least 1,000 lbs. NO free fall is permitted. Restraint systems
may only be used on surfaces with slopes up to 4/12 (vertical/horizontal). For
Restraint applications, the allowable attachment points to the harness are Dorsal,
Front/Sternal, Side, and Shoulder D-rings.
Work Positioning: Safewaze Anchors are authorized for use in Work Positioning
applications. Work Positioning allows a worker to be supported during suspension while
freeing both hands to conduct work operations. The structure to which the Anchor is
attached must withstand loads applied in the directions permitted by the system of at
least 3,000 lbs. Maximum allowable free fall is 2' ft. For positioning applications, the
allowable attachment points to the harness are the Side D-rings.
Rescue/Confined Space: Safewaze Anchors are authorized for use in Rescue/Confined
Space applications. Rescue systems are utilized to safely recover a worker from a
confined location or after exposure to a fall. Composition of rescue systems can vary
based upon the type of rescue involved. The structure to which the Anchor is attached
must withstand loads applied in the directions permitted by the system of at least 3,100
lbs. NO free fall is permitted. For rescue applications, the allowable attachment points to
the harness are Dorsal, Front/Sternal, and Shoulder D-rings.
COMPATIBILITY OF COMPONENTS/CONNECTORS
12' FF LANYARD
• Safewaze equipment is designed for, and tested with, associated Safewaze components or
BELOW D-RING EXAMPLE
systems. If substitutions or replacements are made, ensure all components meet the applicable
ANSI requirements. Read and follow manufacturer's instructions for all components and
subsystems in your PFAS. Not following this guidance may jeopardize compatibility of equipment
and possibly affect the safety and reliability of the system.
0' • Connectors are compatible with connecting elements when they have been designed to work
HEIGHT OF ANCHOR
together in such a way that their sizes and shapes do not cause their gate mechanisms to
WORKING SURFACE
inadvertently open regardless of how they become oriented.
• Connectors (hooks, carabiners, and D-rings) must be capable of supporting at least 5,000 lbs.
6'
LANYARD LENGTH
(22 kN).
• Connectors must be compatible with the anchorage or other system components.
• Do not use equipment that is not compatible. Non-compatible connectors may unintentionally
DECELERATION DISTANCE disengage (Figure 3).
5'
60" MAX. PER
• Connectors must be compatible in size, shape, and strength.
ANSI Z359.13-2013
• Self-locking snap hooks and carabiners are required by OSHA guidelines.
HARNESS STRETCH • Some specialty connectors have additional requirements. Contact Safewaze if you have any
1.5'
18" MAX. PER ANSI Z359.11-2021
questions about compatibility.
HEIGHT OF WORKER
5'
WORKING SURFACE TO DORSAL FIGURE 3: UNINTENTIONAL DISENGAGEMENT
D-RING
1. Non-Compliant Part
2'
SAFETY FACTOR
2. Gate Presses
Against
Non-Compliant Part
Using a connector that is undersized or irregular in shape (1) to connect a snap hook or carabiner
could allow the connector to force open the gate of the snap hook or carabiner. When force is
applied, the gate of the hook or carabiner presses against the non-compliant part (2) and forces
open the gate (3). This allows the snap hook or carabiner to disengage (4) from the connection
point.
MAKING CONNECTIONS
Snap hooks and carabiners used with this equipment must be double locking and/or twist lock.
Ensure all connections are compatible in size, shape, and strength. Do not use equipment that is
not compatible. Ensure all connectors are fully closed and locked.
Safewaze connectors (hooks, carabiners, and D-rings) are designed to be used only as specified
in each product's manual. See Figure 4 for examples of inappropriate connections. Do not connect
snap hooks and carabiners:
• To a D-ring to which another connector is attached.
• In a manner that would result in a load on the gate (with the exception of tie-back hooks).
• In a false engagement, where features that protrude from the snap hook or carabiner catch on
the anchor, and without visual confirmation seems to be fully engaged to the anchor point.
• To each other.
• By wrapping the web lifeline around an anchor and securing to lifeline, except as allowed for
tie-back models.
• To any object which is shaped or sized in a way that the snap hook or carabiner will not close
and lock, or that roll-out could occur.
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3. Gate Opens
4. Parts
Disengage