Minuteman Endeavor ED5KRT User Manual

5-10kva rack/tower
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Endeavor UPS Series
User's Manual
5-10kVA Rack/Tower Series
minutemanups.com | 800.238.7272

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Troubleshooting

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Summary of Contents for Minuteman Endeavor ED5KRT

  • Page 1 Endeavor UPS Series User’s Manual 5-10kVA Rack/Tower Series minutemanups.com | 800.238.7272...
  • Page 2: Table Of Contents

    Table of Contents Introduction ……………………………………………………….. 1.1 Warnings and Cautions………………………………………………………….. 1.2 FCC Class A Notice………………………………………………………..... 1.3 Safety Details………………………………………………………………………… 1.4 Life Support Policy………………………………………………………………… Installation …………………………………………………………. 2.1 Package Contents………..………………………………………………………… 2.2 Receiving Inspection…………………………………………………….... 2.3 Utility Connections.……………………………………………………………….. 2.4 Rack/Cabinet Installation………………………………………………………. 2.5 Tower Installation………………………………………………………………….. 2.6 Connect internal Battery Modules…………………………………………. 2.7 UPS Rear Panels……………………………………………………………………..
  • Page 3 5.1.4.4 Reboot..………………………………………………………………………. 5.2 Menu Tree for “UPS Setup” - Administrator .………………………….. 5.2.1 On/Off……………………………………………………………………………. 5.2.2 LCD Display……………………………………………………………………. 5.2.3 Load Banks……………………………………………………………………. 5.2.4 Mute……..………………………………………………………………………. 5.2.5 Battery Test……...…………………………………………………………… 5.2.6 Batteries……………………..…………………………………………….…… 5.2.6.1 Auto………………….………………………………………………………… 5.2.6.2 Manual………...……………………………………………………………… 5.2.7 Admin……….…………………………………………………………………… 5.2.7.1 Date/Time…………………………………………………………………… 5.2.7.2 Label Load Banks.……………………………………………………….. 5.2.7.3 Voice Volume……………………………………………………………… 5.2.7.4 Language…………………………………………………………………….
  • Page 4 6.3.5 Start in ECO Mode………….………………………………………………. 6.3.5.1 Transfer to ECO Mode….……………………………………………… 6.4 Shutdown the UPS..…..…………...……………………………………………… 6.5 UPS Restart…………………….……...……………………………………………… 6.5.1 Shutdown/Restart UPS……..….………………………………………… 6.5.2 Front Panel Startup…….……….………………………………………… 6.6 UPS Status..………………………………….………………………………………… 6.6.1 UPS Info………..…………………….………………………………………… 6.6.2 SNMP Info……..….………..……………………………………………… 6.6.3 Status Info……………………………………………………………………… 6.6.4 DataLog…………………………………………………………………………. 6.7 UPS Mode of Op................6.7.1 AC Normal Page…..............
  • Page 5: Introduction

    1.0 Introduction Thank you for purchasing a MINUTEMAN power protection product. It has been designed and manufactured to provide many years of trouble-free service. IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS! CONSIGNES DE SÉCURITÉ IMPORTANTES SAUVEGARDEZ CES CONSIGNES! Please read this manual and comply with all warnings and instructions before installing your Endeavor Series UPS as it provides important information that should be followed during installation and maintenance of the UPS allowing you to correctly set up your UPS for the maximum safety and performance.
  • Page 6: Fcc Class A Notice

    Batteries can present a risk of electrical shock. Observe proper cautions and do not bridge the battery terminals at any time. Follow all precautions and instructions for battery replacement and disposal in the BATTERY REPLACEMENT section of this manual. For models that use a hardwire input, installation must be made to a dedicated branch circuit and performed by a licensed electrician.
  • Page 7: Life Support Policy

    Batteries: • The batteries included with the UPS will last several years. Environmental and usage factors can and will affect battery life. Installation in extreme ambient temperatures, high humidity, poor utility sources and extreme usage can reduce a battery’s effective life. •...
  • Page 8: Package Contents

    2.1 Package Contents: Prior to installing the UPS, inspect all contents and notify the manufacturer immediately if the unit is damaged or parts are missing. Save the original packing materials in a safe location for future use. • UPS • 4-post rail kit •...
  • Page 9 Locate and attach the rack/cabinet mounting rails (Fig. 5). Rest the UPS on the front of the rack/cabinet mounting rails. Slide the UPS into the rack until the ears contact the front posts and anchor the unit using the included mounting screws.
  • Page 10: Tower Installation

    Figure 7 Figure 8 Figure 9 2.5 Tower Installation: Use caution as the components that comprise the UPS system are very heavy. Two or more individuals are recommended for installation. To reduce the weight, remove the internal battery modules from the UPS and battery packs before installation.
  • Page 11: Connect Internal Battery Modules

    Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 2.6 Connecting the Internal Battery Module: Remove the battery cover panel of the UPS by pulling the panel out from the front of the UPS, no tools are required, (FIG. 1).
  • Page 12: Ups Rear Panels

    2.7 UPS Rear Panels: 5/6kVA 8/10kVA Intelligent Option Card Slot Ambient Temperature Sensor Port Emergency Power Off Connector (EPO) Output Ground Terminal Connection Output Terminal Connections (L-N) External Battery Pack Connection Input Terminal Connections (L-N) DC Circuit Breaker Input Ground Terminal Connection NEMA L6-20 Receptacles RS232 communication port Circuit Breaker for L6-20 Receptacles...
  • Page 13: Input/Output Connections

    2.8 Input/Output Connections: All wiring used for the installation of the UPS must be in accordance with the local electrical codes and regulations and performed using the following instructions by a licensed electrician. Confirm the mains wiring and circuit breakers used for supplying input AC power for the UPS are rated for the capacity of the UPS to avoid the hazards of electric shock or fire.
  • Page 14: Front Panel And Display Controls

    Output Ground Input Ground Output Line Input Neutral Output Neutral Input Line Terminal Block Wiring Diagram Remove the terminal block cover box from the rear panel of the UPS (requires a Phillips screwdriver). Refer to the figure below for the input / output connections. Before connecting to the input / output terminals read all of the Cautions and Warning, then observe the following: Ensure that the UPS is turned off and not connected to the AC source or the battery source before any connections are made.
  • Page 15: Home Screen

    3.1 Home Screen The Home Screen on the Front Panel LCD display contains the following information: 2024-03-28 ED10KRT 15:30:45 THU <01> Low Battery Bypass Mode Insource L L1: 207.9V L1: 208.0V FREQ: 59.9Hz FREQ: 60.0Hz LOAD: 10% BAT VOLT: 204.4V BAT NUM: 16 Pcs BAT CAP: 28% REMAIN TIME: 19Min...
  • Page 16: Ups Status Menu Tree

    3.2.1 UPS Status Menu Tree MCU Version UPS Info DSP Version LCD Version IP Address SNMP Gateway SNMP Info Subnet Mask LINE VOLT BYPASS VOLT INVERTER VOLT OUTPUT VOLT LINE CURRENT INV CURRENT UPS Status Home OP CURRENT BAT VOL WATT BUS VOLTAGE MAX TEMP...
  • Page 17: Ups Setup - User Level

    3.2.3 UPS Setup – User Level minutemanups.com | 800.238.7272...
  • Page 18: Ups Setup - Administrator Level

    3.2.4 UPS Setup – Administrator Level Bat Pack AH Qty Bat Inst Date Auto BAT A/H BAT Repl. (mos.) Batteries Bat Pack AH Qty Bat Inst Date Manual BAT A/H BAT Repl. (mos.) Voice Volume Date/Time Set Date/Time English Admin Language Spanish French...
  • Page 19: Ups Setup - Factory Level

    3.2.5 UPS Setup – Factory Level This section of the UPS configuration is restricted exclusively to factory access. 4.0 UPS Startup 4.1 Initialize the UPS Confirm that nominal input AC power is available to the UPS. Begin the startup process by closing the input circuit breaker, applying input power to the UPS.
  • Page 20: Configuration

    Press the icon from the menu selection. Press “Yes” to turn on the UPS and confirm the selection. The UPS will return to the main LCD home page to complete the startup process. 2024-03-28 ED10KRT 15:30:45 THU Bypass Mode Insource L L1: 207.9V L1: 208.0V FREQ: 59.9Hz...
  • Page 21: Menu Tree For "Ups Setup" - User-Level

    User-Level menu Administrator menu Menu Tree for “UPS Setup” - User-Level On/Off UPS Rack LCD Display Tower LCD Calibration User-Level Mute Home UPS Setup Password 10 Seconds Bat Testing Deep Cycle Manual Bank1 - 6 On/Off Schedule Bank1 - 6 On/Off Load Banks Sequence...
  • Page 22: Lcd Direction

    Press the icon from the UPS Setup – User-Level menu to configure and refine the LCD display. 5.1.1.1 LCD Direction: Press “Tower” to convert the format of the screen to a vertical position for tower installation or press ”Rack” to format the LCD display to a horizontal, rackmount position.
  • Page 23: Load Banks

    Press the icon of the UPS Setup – User-Level menu to engage various battery testing options for the UPS. − 10-secTest: Press “Start” to initiate a 10 second self-test of the internal batteries and electronics. − Deep Test: Press “Start” to initiate a deep-cycle battery self-test until the Low-Battery Warning alarm. Press “Stop” to cancel this operation at any time during the test.
  • Page 24: Schedule On/Off

    5.1.4.2 Schedule On/Off: icon from the Load Banks menu and the Schedule On/Off submenu (above/left) will appear. Press the Select any individual Load Bank, (Bank1 – Bank6), to jump to the schedule programming screen (above/right). PowerOn / PowerOff − Day: This option will program an individual Load Bank to Power On or Power Off on a specific day of the week as a one-time occurrence.
  • Page 25: Sequence On/Off

    5.1.4.3 Sequence On/Off: icon from the Load Banks menu and the Sequence On/Off submenu (above/left) will appear. Press the Select either “Power On” or Power Off” to access the sequence programming interface (Above/right). This menu option is used to program the order, and time interval, in which individual Load Banks can be turned ON or turned OFF whenever the UPS is manually powered on or powered down.
  • Page 26: Menu Tree For "Ups Setup" - Administrator

    Press the icon from the Load Banks menu and the Reboot submenu above will appear. The Reboot function enables the UPS to manually perform a hard reboot of connected devices by cycling the power to any individual Load Bank. Press “Confirm” in the field next to the respective Bank. A window will appear to confirm the reboot. Press “Yes” to continue or “No”...
  • Page 27 Menu Tree for “UPS Setup” - Administrator Bat Pack AH Qty Bat Inst Date Auto BAT A/H BAT Repl. (mos.) Batteries Bat Pack AH Qty Bat Inst Date Manual BAT A/H BAT Repl. (mos.) Voice Volume Date/Time Set Date/Time English Admin Language Spanish...
  • Page 28: On/Off

    5.2.1 On/Off UPS: Press the icon of the UPS Setup – Administrator menu to Power On or Shut Down the UPS. Follow the instructions found in Section 4.2 Start UPS. 5.2.2 LCD Display: Press the icon of the UPS Setup – Administrator menu to adjust the LCD display. Follow the instructions found in Section 5.1.1 LCD Display.
  • Page 29: Manual

    − BATInstall: When replacing the internal UPS batteries, use this field to update the replacement date when the new UPS batteries are installed. To manually enter the date, press the blank field next to “BATInstall” and a pop-up keypad will appear. Press the blank cursor field at the top of the keypad before entering a date using the YYYY-M-D format, then press: .
  • Page 30: Date/Time

    icon of the UPS Setup - Administrator menu. There are five available sub-menus on the Press the Admin tab: Date/Time, Label Load Bank, Voice Volume, Language, and Reset Password. 5.2.7.1 Date/Time: ( 20 _ _ / _ _ / _ _ _ _ : _ _ : _ _ ) Press the icon of the Admin menu to adjust the Date and Time for the UPS.
  • Page 31: Language

    5.2.7.4 Language: Press the icon of the Admin menu to set the language to use for the LCD display. There are three available options: English, Simple and Tradition. English is default setting. Once the language preference has been set, the LCD will return to the main page.
  • Page 32: Reset To Default

    RST User PWD: Restores the User Level Password to the factory default. Press “Yes” to reset the password to the − factory default or “No” to return to the previous screen. If resetting, the UPS will return to the main home page.
  • Page 33: Modeofop Setup

    DataLog: Press “YES” in the field next to “DataLog” to clear the DataLog page and confirm the selection. If cleared, the empty DataLog page will appear on the LCD screen. Press “No” to cancel this operation. NOTE: Once the DataLog has been cleared the information that is erased is not retrievable. UPSConfig: Press “YES”...
  • Page 34: On Battery Page

    Vol Input Range: This option can be used to make slight adjustments to the input voltage range of the UPS while − operating in AC Normal Mode. Note that when the UPS has a connected load under 50% capacity, the input voltage range will be fixed at: 100VAC - 300VAC and is not a configurable option. When the connected load on the UPS is greater than 50% capacity, the default input voltage range of the UPS is: 155 –...
  • Page 35: Generator Page

    Output VOL: Use this option to select the output voltage of the UPS while in AC Normal mode: Press the field next − to “Output VOL” and four available options, 208V, 220V, 230V and 240V will appear. Select the preferred voltage. Once set, the menu will return to the previous page. The default voltage setting is 208V.
  • Page 36: Bypass Mode Page

    5.2.9.4 Bypass Mode Page: option is used for the custom configuration of the input and output voltage settings while the UPS is operating in Bypass Mode. BYP VOL Range: Use the “BYP VOL Range” field to adjust the minimum and maximum input voltage thresholds for −...
  • Page 37: Eco Mode Page

    BYP FRE Range: − This option is used to make a slight adjustment to the input frequency range of the UPS while operating in Bypass Mode. The default input range for Bypass Mode operation is “Auto Select 50/60Hz, (±3Hz)”. For installation sites that experience significant fluctuations in frequency modulation which causes the UPS to frequently transfer between Bypass and Battery Modes, the range can be adjusted to 50/60Hz, (±4Hz).
  • Page 38: Mode Of Operation Selection

    • 230VAC: The default ECO Mode input voltage range for 230V operation is 219VAC to 243VAC. For installation sites that experience abnormal utility voltages which causes the UPS to frequently transfer to and from Battery Mode, the input voltage range can be adjusted between 207V – 230V and 230V – 255V. To change the input range, press the field next to “Vol Input Range”...
  • Page 39: Input Type

    ECO Mode: Select the “Confirm” field to place the UPS in ECO Mode. The UPS will automatically transfer if input utility − is within nominal levels. If the input line is abnormal, a window will appear that says: “Not active – No info avail”...
  • Page 40: Eco Mode

    6.1.3 ECO Mode: When operating in Economy Mode, the input utility power 'bypasses' the inverter circuitry of the UPS and is connected directly to the output of the UPS, powering the connected equipment while simultaneously charging the batteries. When a blackout, brownout, or an overvoltage condition occurs the UPS will transfer to the Battery Mode.
  • Page 41: Start The Ups In Line Mode

    6.3.1 Start the UPS in Line Mode Once the UPS reaches Bypass Mode when powered on, it is ready to start up. Press the icon on the main LCD display, then select the icon. The UPS can be Powered On using either the User-level or Administrator menus. Press the Password field on the respective screen and a numeric keypad will appear.
  • Page 42: With Ac Power

    6.3.2.2 With AC Power To start the UPS in Battery Mode with nominal utility power available. Apply input power to the UPS, (See Section 6.2). The UPS will transfer to Bypass Mode and begin supplying output utility power to connected devices. When the UPS reaches Bypass Mode, press the icon on the main LCD page, then select the icon.
  • Page 43: Shutdown The Ups

    6.4 Shutdown the UPS: To shut down the UPS, in any mode, press the icon from the main LCD page, then the icon. Enter the User- Level or Administrator menu option and enter the appropriate password using the keypad. Select the “On/Off UPS” option from the submenu list, press “OFF”...
  • Page 44: Ups Info

    MCU Version UPS Info DSP Version LCD Version IP Address SNMP Gateway SNMP Info Subnet Mask LINE VOLT BYPASS VOLT INVERTER VOLT OUTPUT VOLT LINE CURRENT INV CURRENT UPS Status Home OP CURRENT BAT VOL WATT BUS VOLTAGE MAX TEMP Status Info Output VOL Load Banks 1-6...
  • Page 45: Snmp Info

    6.6.2 SNMP Info If an optional SNMP network adaptor is installed in the option card slot, press the SNMP Info option and the network address information will be displayed in the fields of this menu option. If no card is installed, these fields will be blank. SNMP IP Address SNMP Gateway SNMP Subnet Mask...
  • Page 46 Page Four: − Displays the current connected load values for each of the output Load Banks on the UPS. Page Five: Electric Submenu Press the Electric menu option on the Page 5 screen to enter the first of three pages under the Electric submenu. Use the icons to browse each page of information.
  • Page 47: Datalog

    Electric: Page Three − ECO Mode: Displays the status of the ECO mode on the UPS, either “Enable/Disable” ECO VOL Range: Displays the ECO Mode input voltage range setting. − ECO FRE Range: Displays the ECO Mode frequency range setting. The default −...
  • Page 48: Ac Normal Page

    There are seven sub-menus available: AC Normal, Generator, Bypass Mode, ECO Mode, On Battery, General Fault and EPO. These menus will provide status information for the UPS when operating in each of these modes. NOTE: At any time, and on any sub-menu screen, pressing the icon will return the display to the main screen.
  • Page 49: Bypass Mode Page

    6.7.3 Bypass Mode Page 6.7.4 ECO Mode Page The following data points about the status of the UPS are displayed in each of the four submenus shown above, (when that respective Mode is in operation): Volt Input: The real time value of the UPS input voltage −...
  • Page 50: Communications

    6.9.5 Option Card Slot: The option slot on the rear panel of the UPS will support a variety of available accessory cards, including a Minuteman- approved network (SNMP) card. Contact your local dealer additional information on the cards available for this UPS or visit the Minuteman website at www.minutemanups.com for instructions on how install and operate.
  • Page 51: Replacing The Battery Module

    Do not open or mutilate the batteries, as there is a risk of shock, explosion or the release of hazardous gas. The original batteries are recyclable, refer to your local codes for disposal at a recycling center. If you need assistance with the disposal of the batteries, please contact Minuteman at service@minutemanups.com for additional details and support or call 800.238.7272.
  • Page 52: Troubleshooting

    Figure 5 Expose the battery module by removing the front cover. The cover is anchored using a tension clip. Simply hold the side and pull directly away from the UPS housing. (Figures 1 and 2) Separate the black Anderson battery module connections. There are two on the ED5KRT and ED6KRT. There are four on the ED8KRT and ED10KRT.
  • Page 53: Overload

    8.1.4 Overload: When the UPS detects an overload, the front panel LED bar will turn Red. The audible alarm will sound a constant alarm and “Overload” will be displayed on the LCD panel. This alarm will continue until the UPS shuts down or the overload is removed. If the UPS shuts down due to an overload condition, remove one or all of the connected devices and restart the UPS to remove the alarm.
  • Page 54 Charge the batteries for a minimum of 8 The UPS does not provide the hours and retest. If the runtime is still less expected runtime. than expected, the batteries may need to be replaced.48 Check the output status of each Load Bank to confirm it is On.
  • Page 55: Obtaining Service

    Error Code: 2A The battery charger has failed. Call for Charger Short Circuited service. Check the battery connections and charge Error Code: 38 the batteries for 8 hours and re-test. If no Battery Replace change in the alarm, the batteries may need to be replaced.
  • Page 56: Specifications

    Mark the RMA # on the outside of all packages. The factory cannot accept any package without the RMA # marked on the outside. Return the unit by insured, prepaid carrier to: Para Systems Inc. MINUTEMAN UPS 2425 Technical Drive Miamisburg, OH 45342 ATTN: RMA # 10.0 *Specifications:...
  • Page 57 Batteries Replacement Module BM0097 BM0098 Tool-less Module Connection Yes (Front panel replacement) Runtime (Full/Half Load) 3 Minutes / 11 Minutes 2 Minutes / 7 Minutes 3 Minutes / 11 Minutes 2 Minutes / 7 Minutes Ind. Battery Bypass DC Startup Hot-swappable Batteries Display &...
  • Page 58: Warranty

    11.0 Warranty: Para Systems, Inc. (Para Systems) warrants this equipment, when properly applied and operated within specified conditions, against faulty materials or workmanship for a period of three years from the date of purchase. For equipment sites within the United States and Canada, this warranty covers depot repair or replacement of defective equipment at the discretion of Para Systems.
  • Page 59: Additional Notices

    Para Systems, Inc. 1455 LeMay Drive Carrollton, TX 75007 800.238.7272 www.minutemanups.com © 2024 PARA SYSTEMS, INC. Minuteman Power Technologies, Endeavor and SentryHD are owned by Para Systems, Inc. All other trademarks are property of their irrespective owners. minutemanups.com | 800.238.7272...
  • Page 60: Declaration Of Conformity

    IEC61000-4-4, IEC61000-4-5, IEC61000-4-6, IEC61000-4-8, IEEE C62.41 Category A1, IEC62040-1-1, IEC/EN62040-2, UL1778 (5 Edition), CSA 22.2 no. 107.3-05, FCC Class A Manufacturer’s Name: Para Systems, Inc. (MINUTEMAN UPS) Manufacturer’s Address: 1455 LeMay Drive, Carrollton, Texas 75007 (USA) Type of Equipment: Uninterruptible Power Supplies (UPS)
  • Page 61 minutemanups.com | 800.238.7272...

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