Subscribe to Our Youtube Channel
Related Manuals for Hyundai HG4500I
Summary of Contents for Hyundai HG4500I
- Page 1 GASOLINE INVERTER GENERATOR HG4500I (LOW POWER GENERATING SET) WARNING: Read thoroughly the instruction manual before use.
-
Page 2: Safety Instruction
1. Safety Instruction Warning: Attention! Exhaust gases are toxic. Do not operate the generator in a room without ventilation system! Children should be protected by keeping them at a safe distance from the generator set! Refilling of the generating sets are not allowed during the operation! If the generator will be mounted in a closed room, relevant safety regulations against fire and explosion should be followed! Do not connect to household circuit! - Page 3 The operator or the user are responsible for possible accidents or damage to other persons or to their property. Do not wear loose clothing or jewellery as this can get caught in the machinery as it runs. Use safety equipment. Wear protective gear such as an ...
- Page 4 The generator uses a system of air-cooling, and it is necessary to clean its components regularly, including the grilles, the cover of the fan and the fan itself so as to ensure cooling. Keep the fuel filter clean, and change the oil of the motor ...
- Page 5 Security measures when filling the fuel tank The fuel is extremely flammable and poisonous. This generator only uses petrol (gasoline); any other kind of fuel will damage the motor. Do not overfill the tank with petrol to avoid spilling. If you ...
- Page 6 escape from the carburettor or the fuel tank. Electrical safety Before each use ensure that the load to be connected does not exceed the power of the current produced by the generator. To avoid electric shock, you must follow the following instructions: Do not touch the generator with wet hands.
- Page 7 Before connecting electrical devices to the generator, make sure that their voltage specifications and frequency of functioning correspond to the technical characteristics of the generator. There may be damage if the device connected is not designed to function with a voltage tolerance of +/- 10% or a frequency tolerance of +/- 3 % compared with those of the generator.
- Page 8 generating set. Engine exhaust gases are toxic. Do not operate the generating set in unventilated rooms. When installed in ventilated rooms, additional requirements for fire and explosion protection shall be observed. Before use, the generating set and its electrical equipment ...
-
Page 9: Safety Warning Label
1. Safety Warning Label Please read the manual carefully before using. Safety warning label Guaranteed sound power level... -
Page 10: Components Identification
2. Components Identification 3.1 Components Feature Fuel gauge H4500iS/H4500iE Fuel cap Starting switch Control panel Oil maintenance Handle door Butterfly bolt Starter handle Muffler cover Left cover Muffler exhaust pipe... -
Page 11: Control Panel
3.2 Control Panel （Factory will adjust the panel according to different configuration. Please note that subject to change without prior notice. ) Digital meter DC socket ECO(Economy system control) Reset button Parallel socket AC protector AC socket DC protector Ground terminal 4. - Page 12 If the engine oil alerting light flashes for few seconds, it means the oil capacity is insufficient. Refill the oil and restart the engine. 4.2 Overload Indicating Light(RED) When the overload indicating light is on, generator detects that the output of the phase-side electrical equipment has been overloaded, causing the converter to overheat or the AC voltage to rise.
-
Page 13: Ground Terminal
Notice: When using the electrical equipment with high starting current(like compressor and sinking pump...), the overload indicating light may will flash for few seconds. But this doesn’t belongs to troubles as aforementioned. 4.3 AC Indicating Light(GREEN) The AC indicating light will be on while the engine starts and keep normal output. - Page 14 5. Preparation Ground terminal 5.1 Fuel Oil Fuel oil is flammable and toxic. Please read the safety instruction carefully before refueling.(See Page 7 for details.) Do not fill the tank with too much oil, or the oil will overflow when the tank gets warm.
-
Page 15: Engine Oil
To avoid damage the plastic outer case, please wipe off residual gasoline with a clean, soft cloth after refueling. You must use unleaded gasoline. The leaded one would damage the internal parts of the engine. Suggestion: unleaded gasoline Fuel oil tank capacity: 12.5L 5.2 Engine Oil The generator is not injected with engine oil when leaving the... -
Page 16: Recoil Starter
5.3 Recoil Starter Pull the starter handle up gently until resistance is felt, then pull it out suddenly. Recoil Starter... - Page 17 5.4 Fuel Tap Fuel tap is a device that controls the flow of fuel from the tank to the carburetor. Please make sure it is on position of “OFF” after stop working. Start Button Recoil Starter 5.5 Choke Valve Choke valve is used to provide a rich mixture of oil to a gasoline engine when the cold engine is started.
-
Page 18: Generator Use
5.6 AC Breaker Protector Overload current can turn off the breaker protector automatically. The load shortened and overload should be avoided. If the breaker protector closed automatically, please must test the loading before opening. AC breaker protector 5.7 Ground Terminal Ground terminal connects the earth line for prevention of electric shock. -
Page 19: Generator Grounding
6.1 Connect to Household Power Supply When the generator is connected to the household power supply as a standby power supply, it should be connected by a special electrician or someone familiar with the electricity. After connecting the load to the generator, carefully check whether the electrical connection is safe and reliable. - Page 20 Ground Terminal 6.3 AC Power Before starting the generator, it should be confirmed： The total power of all electrical appliances (the sum of resistance, capacitance and inductive load) shall not exceed the rated power of the generator. Overload operation will lead to generator stalling greatly...
- Page 21 This engine may require a high altitude carburetor kit to ensure correct engine operation at altitudes above 1000 meters. The performance of a gasoline engine can be improved by replacing a slightly smaller main nozzle on the carburetor or by adjusting the adjustment screw. If you often use generators in areas over 1000 meters, you can buy special high-altitude components for replacement.
-
Page 22: Starting The Engine
7. Starting the Engine 7.1 Recoil Start 1）Remove all loads from the output end. 2） Rotate the start switch to place the start button in the "start" position。 3）Turn the AC BREAKER to “OFF” Start Button Engine Switch Recoil Starter When the gasoline engine starts in the hot engine status, please rotate the start switch to place the start button in the "running"... - Page 23 7.2 Electric Start 1. Install way of positive electrode wire of battery： 1) Turn off the generator and remove the cover① ① ① 2) Take off the positive terminal bolt ② of the battery, connect the positive electrode wire ③ (with red logo) to the positive terminal of the battery and tighten the bolt.
- Page 24 again to ensure that there is no short circuit between the positive and negative poles. 2.Remove all loads from the output end. 3.Rotate the start switch to place the start button in the "start" position。 4.Turn the AC BREAKER to “OFF” Start Button Engine Switch...
-
Page 25: Remote Start
Don’t turn the generator switch to the electric starting position for more than 5 seconds, otherwise the starting motor will be damaged. If starting is unsuccessful, 10 seconds should be interval between multiple starting. If the speed of the starting motor decreases more after a period of time, it means that the battery should be charged. -
Page 26: Stopping The Engine
8. Stopping the Engine 1）Turn the the ECO switch to “OFF”； 2）Turn off the AC Breaker； 3）Turn the engine switch to “OFF”; 5）Disconnect any electric devices. To stop the engine in an emergency, turn the Engine Switch to the “OFF" position. 9. - Page 27 Spark arrester Clean ⊙ ⊙ ⊙ Valve Check & adjust ⊙(2) Clearance Fuel tank & Clean ⊙ filter Cylinder Head Clean After every 300 hrs(2) Fuel hose Check Every 2 years ( Replace if necessary)(2) Maintenance more frequently when used in dusty or unusually wet areas.
-
Page 28: Engine Oil Replacement
■ Never operate the engine in a closed area or it may cause unconsciousness and death within a short time. Operate the engine in a well ventilated area. 9.1 Engine Oil Replacement Please drain the engine oil after starting the gasoline engine. It can ensure that the oil is discharged quickly and cleanly. -
Page 29: Air Filter Maintenance
9.2 Air Filter Maintenance Dirty air filters will affect the flow of air into carburetors. To prevent carburetor breakdown, air filters should be regularly maintained. If it is used in dusty environment, it should be maintained more frequently. Cleaning the filter element with gasoline or flammable solvents may cause fire or explosion. -
Page 30: Spark Plug
9.3 Spark plug Please replace the spark plug according to the original type: F7RTC 1） Remove the spark plug cap. 2） Use the spark plug socket wrench to remove the spark plug. 3） Visually inspect whether the spark plug insulator is damaged. Replace the spark plug if it is damaged. - Page 31 Please use spark plugs with appropriate calorific value. 10. Storing avoid combustion misfire contact with high-temperature components of the generator, the generator must be cooled before packaging and storage. If long-term storage is required, please make sure the storage area is clean and dry.
-
Page 32: Troubleshooting
11. Troubleshooting 12. Electrical Diagrams... -
Page 33: Electrical Diagrams
H4500I 12.Electrical diagrams... -
Page 34: Technical Specifications
13. Technical Specifications Model HG4500I Single Cylinder, 4 Stroke, Air Engine Type Cooling, OHV 25° Displacement(cm Ignition System Starting Type Recoil Start Electric Start Engine Oil Capacity(L) Measured sound pressure level, 71.35dB(A), K = 1.64dB(A) Measured sound power level, LwA 91.35dB(A), K =1.64dB(A) -
Page 35: Declaration Of Conformity
14. Declaration of conformity BUILDER SAS ZI, 32 RUE ARISTIDE BERGES – 312070 CUGNAUX – FRANCE Declares that the machinery designated below: Gasoline INVERTER GENERATOR: HG4500I Serial number: 20211189744-20211189911 Complies with the provisions of the Directive “machinery” 2006/42/CE and national laws transposing it: Also complies with the following European directives: EMC Directive 2014/30/EU;... -
Page 36: Warranty
15. WARRANTY WARRANTY The manufacturer guarantees the product against defects in material and workmanship for a period of 2 years from the date of the original purchase. The warranty only applies if the product is for household use. The warranty does not cover breakdowns due to normal wear and tear. The manufacturer agrees to replace parts identified as defective by the designated distributor. -
Page 37: Product Failure
16. PRODUCT FAILURE WHAT TO DO IF MY MACHINE BREAKS DOWN? If you bought your product in a store: a) Empty the fuel tank if your product has one. b) Make sure that your machine is complete with all accessories supplied, and clean! If this is not the case, the repairer will refuse the machine. -
Page 38: Warranty Exclusions
17. WARRANTY EXCLUSIONS THE WARRANTY DOES NOT COVER: • Start-up and setting up of the product. • Damage resulting from normal wear and tear of the product. • Damage resulting from improper use of the product. • Damage resulting from assembly or start-up not in accordance with the user manual. •...
Need help?
Do you have a question about the HG4500I and is the answer not in the manual?
Questions and answers