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G-3
SChEmaTiC - COmpLETE maChiNE
ENGINEERING CONTROLLED
CHANGE DETAIL:
Released from "X"
MANUFACTURER:
No
N.B.
INPUT SWITCH
L1
W
WHITE
C
(BROWN)
TP3
INPUT
L2
V
RED
B
LINES
(BLACK)
TP1
L3
U
BLACK
A
(BLUE)
G
GREEN
(GREEN/YELLOW)
GND
( ) COLOR FOR PW405
N.D.
AUXILIARY
TRANSFORMER
31
CB2
532
2.5A
32A
PW355
MODEL
SEE BELOW
FOR PW405
J52-1
J52-3
J52-11
CB2
5201
532
2.5A
31
32A
31B
CB4
31D
2.5A
PW405
MODEL
ELECTriCaL DiaGramS
SWITCH BOARD
(Sch. L11487)
MAIN
INPUT
209
RELAY
RECONNECT SWITCH
CR1
206
N.C.
4200 uF
-
V/F CONVERTER # 1
H1
4200 uF
AC3
POS
-
203
TP2
AC2
202
AC1
NEG
4200 uF
-
A
V/F CONVERTER # 2
6.0A
CB3
4200 uF
-
Dashed lines represent
207
copper bus connections.
Shown connected for
200 - 240 Volt Input Voltage
(+)
(-)
FAN
607
716
115 VAC
715
FAN
FAN
32A
31B
65
65B
42
65C
C5
66
66C
66B
CB1
41
15A
31B
J2,J5,J11,
J8,J20,
J1,J6,J7
J22,J41,J46
J9,J42
J21,J47
8
1
2
1
1
3
1
9
16
3
4
4
5
6
CONNECTOR CA VITY NUMBERING SEQUENCE
(VIEWED FROM COMPON ENT SIDE OF BOARD)
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
+15
609
J20-4
CR1
J20-8
602
205
SNUBBER
BOARD
(Sch. S24761)
J21-6
616
REACTOR
J21-2
608
OUTPUT
I OUT
J90-3
801
J21-1
1001
DIODES
+15V
J90-1
802
-15V
J90-2
804
J21-5
1002
GND
J90-4
806
208
CURRENT
204
TRANSDUCER
MAIN CHOKE
J21-7
605
610
J21-3
THERMOSTAT
J21-4
REACTOR
506
503
J21-8
B1
SNB
506
201
+15
1010
505
1020
SOFT
START
505
504
611
615
612
504
POWER DOWN SIGNAL J42-4
+15 (a)
J42-1
POWER
MACHINE
BOARD
+5 (a)
J42-3
J46-1
CONTROL
(Sch. G3631)
502
POWER
GND (a)
J42-5
J46-2
SUPPLY
-15 (a)
J42-2
J46-3
+5 SPI (b)
J43-3
J46-4
SPI
+15 SPI (b)
J43-6
POWER
SPI GND (b)
+40VDC POWER
477
J41-2
SUPPLY
J43-12
J47-3
+40 VDC
+5 RS232 (e)
J43-4
RS232
COMMON
J47-6
475
J41-1
GND (e)
J43-9
SUPPLY
J43-11
+40VDC
52
J47-8
+20 (c)
J43-8
FEEDER
CHOPPER GND (c)
J43-2
POWER
COMMON
J47-1
51
+20 (d)
SUPPLY
J43-7
GND (d)
J43-1
DC BUS
BOARD
(Sch. M19330)
+5
J43-5
CAN
GND
J43-10
J10A,
NOTES :
J4, J43
J10B
J52
N.A. PC BOARD COMPONENTS SHOWN FOR REFER ENCE
4
1
6
1
1
5
ONLY. ALL COM PONENTS ARE NOT SHOWN.
N.B. INPUT POW ER LINE FILTER IS PR ESENT ONLY ON PW405.
8
7
12
6
10
N.C. ON PW405, MOV's ARE IN THE INPUT POW ER LINE FILTER.
2
N.D. PLACE "A" LEAD ON APPROPRIATE CONNECTION FOR
INPUT VOLTAG E. CONNECTION SHOWN I S FOR 550-575 V
OPERATION (PW405 ONLY GO TO 415 V AC).
CONTROL BOARD
(Sch. G3789)
609
J6-9
+15V
602
J6-2
MAIN RELAY CONTROL
616
J6-16
VOLTAGE / FREQUENC Y CONVERTER #1 (+)
608
J6-8
VOLTAGE / FREQUENC Y CONVERTER #1 (-)
1001
J10A-1
PRIMARY CURRENT SENSE #1 (-)
1002
J10A-2
PRIMARY CURRENT SENSE #1 (+)
J8-1
801
CURRENT FEEDBACK
( 4V=500A )
802
J8-2
+15V
804
J8-4
-15V
806
J8-6
CONTROL BOARD COMMON
POSITIVE
901
J9-1
(+) STUD VOLTAG E SENSE
+
901B
903
J9-3
(-) STUD VOLTAG E SENSE
C1/TP1
320V
R1
.05uF
160J
600V
THERMAL LED
TP3
150V
80J
THERMAL LED
NEGATIVE
903B
-
STATUS LED (HI FOR RED)
C2/TP2
320V
.05uF
160J
600V
STATUS LED (HI FOR GREEN)
503
THERMOSTAT
J5-3
502
J5-2
THERMOSTAT
605
J6-5
VOLTAGE / FREQUENC Y CONVERTER #2 (+)
610
J6-10
VOLTAGE / FREQUENC Y CONVERTER #2 (-)
1010
J10B-1
PRIMARY CURRENT SENSE #2 (-)
1020
J10B-2
PRIMARY CURRENT SENSE #2 (+)
GND (a)
611
J6-11
612
J6-12
SOFT START CON TROL
PULSE TRANSFORMER GATE DRIVE
615
J6-15
607
J6-7
PULSE TRANSFORMER GATE DRIVE
J7-15
+ 15 (a)
715
716
FAN CONTROL
J7-16
407
407
J4-7
POWERDOWN SIGNAL (HIGH=RUN)
412
412
J4-12
+15V (a)
408
408
J4-8
+5V (a)
410
J4-10
410
GND (a)
411
411
J4-11
-15V (a)
J4-3
403
403A
+5V SPI (b)
402
402
J4-2
+15V SPI (b)
401
R2
401A
J4-1
GND SPI (b)
10 Ohms
406
406
J4-6
+5V RS232 (e)
405
405
J4-5
GND (e)
401A
L3
21
J9-6
67
J9-4
VOLTAGE SENSE
J2-3
54
J11-1
LINCNET
J2-4
53
J11-2
LINCNET
1104
J11-4
J11-3
1103
WIRE FEEDER
L5
RECEPTACLE
A
LINCNET -
53
54
B
LINCNET +
ELECTRODE SENSE
67
C
52
D +40 VDC
51
E
0VDC
L4
VOLTAGE SENSE
RECEPTACLE
1
2
21
3
4
PROPRIETARY & CONFIDENTIAL:
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED
TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.
UNLESS OTHERWISE SPECIFIED TOLERANCE
DESIGN INFORMATION
REFERENCE:
EQUIPMENT TYPE:
POWERWAVE 355/405
MANUFACTURING TOLERANCE PER E2056
ON 2 PLACE DECIMALS IS ± .02
DRAWN BY:
G4093
ON 3 PLACE DECIMALS IS ± .002
F.Valencic
SUBJECT:
MACHINE SCHEMATIC
ON ALL ANGLES IS ± .5 OF A DEGREE
MATERIAL TOLERANCE (" ") TO AGREE
t
ENGINEER:
L.Petrila
SCALE:
WITH PUBLISHED STANDARDS.
MATERIAL
APPROVAL
RW
7/15/02
J.O'Connor
NONE
DO NOT SCALE THIS DRAWING
APPROVED:
DISPOSITION:
DATE:
G-3
FLAT SIDE OF LED
ALIGNED WITH BLACK LEAD
THERMAL
8J7
2B
YELLOW
LED
7J7
2W
3J7
1W
STATUS
RED/GREEN
LED
4J7
1B
FLAT SIDE OF LED
ALIGNED WITH WHITE LEAD
J2-1
251
253
254
13
25
251
254
253
14
1
ELECTRICAL SYMBOLS PER E1537
LEGEND
ALL MACHINES
OPTION
COMPONENT OUTLINE
1
1
PAGE ___ OF ___
DOCUMENT
DOCUMENT
NUMBER:
REVISION:
G4132
PROJECT
A
CRM33683
NUMBER:
pOWEr WaVE
®
355m/405m
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