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eqss OverWatch 6253 Installation Manual

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REV 1.0
18/12/2023
EQSS Model6253 – OverWatch™
I
JLG ExxMxx Series
N
S
T
A
L
L
M
A
N
U
A
L
** Failure to follow this installation manual will void warranty **
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Model6253 OverWatch™ Installation Manual
JLG ExxMxx Series
Installation Manual
Document # DO001643

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  • Page 1 JLG ExxMxx Series EQUIPMENT SAFETY SYSTEMS 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.0 18/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001643 EQSS Model6253 – OverWatch™ JLG ExxMxx Series ** Failure to follow this installation manual will void warranty **...
  • Page 2 EQUIPMENT SAFETY SYSTEMS JLG ExxMxx Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.0 18/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001643 AUTHORS: AUTHORISED BY: CHECKED BY: Kieren Grogan, Bhavani Kacharapu...
  • Page 3 EQUIPMENT SAFETY SYSTEMS JLG ExxMxx Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.0 18/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001643 Important Information Information contained in this publication regarding this device’s applications and the like, is provided only for your convenience and may be superseded by updates.

  • Page 4: Table Of Contents

    EQUIPMENT SAFETY SYSTEMS JLG ExxMxx Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.0 18/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001643 Table of Contents Preparation ..................................5 Required Tools ................................5 Installation Time ................................

  • Page 5: Preparation

    EQUIPMENT SAFETY SYSTEMS JLG ExxMxx Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.0 18/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001643 Preparation Required Tools The OverWatch has been designed to be fitted using basic workshop tools. Shown below is a list of tools required to complete the installation.

  • Page 6: Installation Instructions

    EQUIPMENT SAFETY SYSTEMS JLG ExxMxx Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.0 18/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001643 Installation Instructions Operator Sensor Step Description Diagram Remove the metal mounting bracket attached at the bottom of the control box.
  • Page 7 EQUIPMENT SAFETY SYSTEMS JLG ExxMxx Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.0 18/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001643 Drill one 5.2mm hole to install the P-clip.
  • Page 8 EQUIPMENT SAFETY SYSTEMS JLG ExxMxx Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.0 18/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001643 Drill one 20mm hole to run the operator sensor M20 gland into the metal enclosure.
  • Page 9 EQUIPMENT SAFETY SYSTEMS JLG ExxMxx Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.0 18/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001643 Mount the operator sensor in the 45-degree position on the...
  • Page 10 EQUIPMENT SAFETY SYSTEMS JLG ExxMxx Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.0 18/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001643 ECU Module Installation Drill two 5mm holes spaced...

  • Page 11: Control Module

    EQUIPMENT SAFETY SYSTEMS JLG ExxMxx Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.0 18/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001643 Control Module Step Description Diagram Wiring connections are made with the AS001930 harness.
  • Page 12 EQUIPMENT SAFETY SYSTEMS JLG ExxMxx Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.0 18/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001643 Horn Connection: At the back of the horn...
  • Page 13 EQUIPMENT SAFETY SYSTEMS JLG ExxMxx Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.0 18/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001643 Mount the ECU module inside the metal enclosure...

  • Page 14: Post Installation Configuration

    EQUIPMENT SAFETY SYSTEMS JLG ExxMxx Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.0 18/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001643 Post Installation Configuration Overview After the system has been installed it must be configured with the parameters to suit the machine. Follow the instructions below to configure the OverWatch.

  • Page 15: Machine Model Selection

    EQUIPMENT SAFETY SYSTEMS JLG ExxMxx Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.0 18/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001643 Machine Model Selection Follow the instructions below to configure the OverWatch.

  • Page 16: Installation Test

    EQUIPMENT SAFETY SYSTEMS JLG ExxMxx Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.0 18/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001643 Installation Test After the model configuration has been set or updated an Installation Test must be performed. This will ensure the installation has been correctly performed and the OverWatch is functioning correctly.

  • Page 17: Change Model Configuration

    Change Model Configuration To reconfigure the OverWatch for a different model requires an authorisation password. The authorisation password is generated from the EQSS website. The EQSS website requires a login username and password, contact EQSS for these details. Follow the instructions below to obtain an authorisation password. It is important to note that each ECU has a unique serial number and a unique password.

  • Page 18: System Settings

    EQUIPMENT SAFETY SYSTEMS JLG ExxMxx Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.0 18/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001643 System Settings Default Parameters The OverWatch is configurated with the following default parameters.

  • Page 19: Polarity And Input Style

    EQUIPMENT SAFETY SYSTEMS JLG ExxMxx Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.0 18/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001643 Polarity and Input Style The table below describes each setting...

  • Page 20: Harness Drawing As001930

    EQUIPMENT SAFETY SYSTEMS JLG ExxMxx Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.0 18/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001643 Harness Drawing AS001930 |20 of...

  • Page 21: Replacement Parts

    Model6253 OverWatch™ Installation Manual Document # DO001643 Replacement Parts Replacement parts for this OverWatch kit are available from EQSS, please email sales@eqss.com.au Shown below are the part numbers for the major components included in this model specific kit. Part Number...

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