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REV 1.2
22/09/2020
EQSS Model6253 – OverWatch™
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JLG R-Series
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** Failure to follow this installation manual will void warranty **
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Model6253 OverWatch™ Installation Manual
JLG R-Series
Installation Manual
Document # DO001237

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Summary of Contents for eqss OverWatch JLG R-Series

  • Page 1 JLG R-Series EQUIPMENT SAFETY SYSTEMS 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.2 22/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001237 EQSS Model6253 – OverWatch™ JLG R-Series ** Failure to follow this installation manual will void warranty **...
  • Page 2 EQUIPMENT SAFETY SYSTEMS JLG R-Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.2 22/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001237 AUTHORS: AUTHORISED BY: CHECKED BY: Kieren Grogan, Truong Bui, Jay...
  • Page 3 EQUIPMENT SAFETY SYSTEMS JLG R-Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.2 22/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001237 Important Information Information contained in this publication regarding this device’s applications and the like, is provided only for your convenience and may be superseded by updates.
  • Page 4: Table Of Contents

    EQUIPMENT SAFETY SYSTEMS JLG R-Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.2 22/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001237 Table of Contents Preparation ..................................5 Required Tools ................................5 Installation Time ................................
  • Page 5: Preparation

    EQUIPMENT SAFETY SYSTEMS JLG R-Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.2 22/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001237 Preparation Required Tools The OverWatch™ has been designed to be fitted using basic workshop tools. Shown below is a list of tools required...
  • Page 6: Installation Instructions

    EQUIPMENT SAFETY SYSTEMS JLG R-Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.2 22/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001237 Installation Instructions Operator Sensor Step Description Diagram The operator sensor should be positioned as shown in the image to the right.
  • Page 7 EQUIPMENT SAFETY SYSTEMS JLG R-Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.2 22/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001237 Install the operator sensor as shown in the diagram, using the supplied bracket, nuts, bolts, and washers.
  • Page 8 EQUIPMENT SAFETY SYSTEMS JLG R-Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.2 22/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001237 Install the p-clip in the location shown in the image.
  • Page 9: Control Module

    EQUIPMENT SAFETY SYSTEMS JLG R-Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.2 22/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001237 Control Module Step Description Diagram Using the supplied M4...
  • Page 10 EQUIPMENT SAFETY SYSTEMS JLG R-Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.2 22/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001237 Trigger Switch Connection: Cut wire ID WHT 43-1 (TRIGGER) in half.
  • Page 11 EQUIPMENT SAFETY SYSTEMS JLG R-Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.2 22/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001237 Drive & Elevate Connections: • Connect the Violet wire from the OverWatch™...
  • Page 12 EQUIPMENT SAFETY SYSTEMS JLG R-Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.2 22/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001237 Ground Connection: Solder the Black wire from the OverWatch™ Harness...
  • Page 13: Post Installation Configuration

    EQUIPMENT SAFETY SYSTEMS JLG R-Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.2 22/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001237 Post Installation Configuration Overview After the OverWatch™ has been installed it must be configured with the parameters to suit the machine. Follow the instructions below to configure the OverWatch™.
  • Page 14: Machine Model Selection

    EQUIPMENT SAFETY SYSTEMS JLG R-Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.2 22/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001237 Machine Model Selection Follow the instructions below to configure the OverWatch™.
  • Page 15: Installation Test

    EQUIPMENT SAFETY SYSTEMS JLG R-Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.2 22/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001237 Installation Test After the model configuration has been set or updated an Installation Test must be performed. This will ensure the installation has been correctly performed and the OverWatch™...
  • Page 16: Change Model Configuration

    To reconfigure the OverWatch™ for a different model requires an authorisation password to be supplied by a service manager. The authorisation password is generated from the EQSS website. The EQSS website requires a login username and password. If you are a service manager and do not have a username and password, contact EQSS to register.
  • Page 17: System Settings

    EQUIPMENT SAFETY SYSTEMS JLG R-Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.2 22/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001237 System Settings Default Settings See the sections below for details on each of the JLG MRT OverWatch™ system default settings.
  • Page 18 EQUIPMENT SAFETY SYSTEMS JLG R-Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.2 22/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001237 Setting Name Description Default adc_drive_threshold For the drive ADC input, a reading above this indicates 2000 the EWP is in drive mode.
  • Page 19: Polarity And Input Style

    EQUIPMENT SAFETY SYSTEMS JLG R-Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.2 22/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001237 Setting Name Description Default The number of times to cover and uncover the sensor wifi_on_gesture_count to enter Wi-Fi mode.
  • Page 20: Connection Schematics - Typical Application

    EQUIPMENT SAFETY SYSTEMS JLG R-Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.2 22/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001237 Connection Schematics – Typical Application |20 of...

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