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eqss Genie GEN-5 Series Installation Manual

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REV 2.0
24/09/2020
EQSS Model6253 – OverWatch™
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Genie GEN-5
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S
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A
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M
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** Failure to follow this installation manual will void warranty **
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Model6253 OverWatch™ Installation Manual
Genie GEN-5 Series
Installation Manual
Document # DO001235

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  • Page 1 Genie GEN-5 Series EQUIPMENT SAFETY SYSTEMS 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 2.0 24/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001235 EQSS Model6253 – OverWatch™ Genie GEN-5 ** Failure to follow this installation manual will void warranty **...
  • Page 2 EQUIPMENT SAFETY SYSTEMS Genie GEN-5 Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 2.0 24/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001235 AUTHORS: AUTHORISED BY: CHECKED BY: Kieren Grogan, Jay Nandakumar, Truong...
  • Page 3 EQUIPMENT SAFETY SYSTEMS Genie GEN-5 Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 2.0 24/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001235 Important Information Information contained in this publication regarding this device’s applications and the like, is provided only for your convenience and may be superseded by updates.

  • Page 4: Table Of Contents

    EQUIPMENT SAFETY SYSTEMS Genie GEN-5 Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 2.0 24/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001235 Table of Contents Preparation ............................5 Required Tools ..........................5 Installation Time ..........................

  • Page 5: Preparation

    EQUIPMENT SAFETY SYSTEMS Genie GEN-5 Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 2.0 24/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001235 Preparation Required Tools The OverWatch™ has been designed to be fitted using basic workshop tools. Shown below is a list of tools required...

  • Page 6: Installation Instructions

    EQUIPMENT SAFETY SYSTEMS Genie GEN-5 Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 2.0 24/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001235 Installation Instructions Operator Sensor Step Description Diagram Drill two 5.0mm holes to...
  • Page 7 EQUIPMENT SAFETY SYSTEMS Genie GEN-5 Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 2.0 24/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001235 Remove the bottom cover of the joystick enclosure.
  • Page 8 EQUIPMENT SAFETY SYSTEMS Genie GEN-5 Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 2.0 24/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001235 Route the operator sensor cable as shown in the diagram.

  • Page 9: Control Module

    EQUIPMENT SAFETY SYSTEMS Genie GEN-5 Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 2.0 24/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001235 Control Module Step Description Diagram To mount the ECU module, drill the holes shown in the diagram.
  • Page 10 EQUIPMENT SAFETY SYSTEMS Genie GEN-5 Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 2.0 24/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001235 Wiring connections are made by the OverWatch™ Harness AS001955.
  • Page 11 EQUIPMENT SAFETY SYSTEMS Genie GEN-5 Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 2.0 24/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001235 Ground Connection: Solder the Black Ground wire from the OverWatch™...
  • Page 12 EQUIPMENT SAFETY SYSTEMS Genie GEN-5 Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 2.0 24/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001235 Trigger Connection: Locate the Orange wire from the harness coming...
  • Page 13 EQUIPMENT SAFETY SYSTEMS Genie GEN-5 Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 2.0 24/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001235 Identify the pin locations on the circuit board shown in the image.
  • Page 14 EQUIPMENT SAFETY SYSTEMS Genie GEN-5 Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 2.0 24/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001235 Drive Select Connection: Solder the Purple wire from the OverWatch™...
  • Page 15 EQUIPMENT SAFETY SYSTEMS Genie GEN-5 Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 2.0 24/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001235 Horn Connection: Solder the white horn wires from the OverWatch™...
  • Page 16 EQUIPMENT SAFETY SYSTEMS Genie GEN-5 Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 2.0 24/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001235 Use hot glue to cover the soldered locations.

  • Page 17: Post Installation Configuration

    EQUIPMENT SAFETY SYSTEMS Genie GEN-5 Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 2.0 24/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001235 Post Installation Configuration Overview After the OverWatch™ has been installed it must be configured with the parameters to suit the machine. Follow the instructions below to configure the OverWatch™.

  • Page 18: Machine Model Selection

    EQUIPMENT SAFETY SYSTEMS Genie GEN-5 Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 2.0 24/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001235 Machine Model Selection Follow the instructions below to configure the OverWatch™.

  • Page 19: Installation Test

    EQUIPMENT SAFETY SYSTEMS Genie GEN-5 Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 2.0 24/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001235 Installation Test After the model configuration has been set or updated an Installation Test must be performed. This will ensure the installation has been correctly performed and the OverWatch™...

  • Page 20: Change Model Configuration

    To reconfigure the OverWatch™ for a different model requires an authorisation password to be supplied by a service manager. The authorisation password is generated from the EQSS website. The EQSS website requires a login username and password. If you are a service manager and do not have a username and password, contact EQSS to register.

  • Page 21: System Settings

    Model6253 OverWatch™ Installation Manual Document # DO001235 System Settings Default Settings See the sections below for details on each of the Genie GEN-5 Series OverWatch™ default system settings. Setting Name Description Default This specifies which of the previous lidar reading to...
  • Page 22 EQUIPMENT SAFETY SYSTEMS Genie GEN-5 Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 2.0 24/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001235 Setting Name Description Default For the drive ADC input, a reading above this indicates adc_drive_threshold the EWP is in drive mode.

  • Page 23: Polarity And Input Style

    EQUIPMENT SAFETY SYSTEMS Genie GEN-5 Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 2.0 24/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001235 Setting Name Description Default The number of times to cover and uncover the sensor wifi_on_gesture_count to enter Wi-Fi mode.

  • Page 24: Connection Schematics - Typical Application

    EQUIPMENT SAFETY SYSTEMS Genie GEN-5 Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 2.0 24/09/2020 Model6253 OverWatch™ Installation Manual Document # DO001235 Connection Schematics – Typical Application |24 of...

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Overwatch 6253

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