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REV 1.5
18/01/2024
EQSS Model6253 – OverWatch™
I
Skyjack SJ12 / SJ16 / SJ20 Black Box
N
S
T
A
L
L
M
A
N
U
A
L
** Failure to follow this installation manual will void warranty **
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Model6253 OverWatch™ Installation Manual
Skyjack SJ12/16/20 Black Box
Installation Manual
Document # DO001484
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Table of Contents
Related Manuals for eqss OverWatch Skyjack SJ12
Summary of Contents for eqss OverWatch Skyjack SJ12
- Page 1 EQUIPMENT SAFETY SYSTEMS Skyjack SJ12/16/20 Black Box 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.5 18/01/2024 Model6253 OverWatch™ Installation Manual Document # DO001484 EQSS Model6253 – OverWatch™ Skyjack SJ12 / SJ16 / SJ20 Black Box...
- Page 2 EQUIPMENT SAFETY SYSTEMS Skyjack SJ12/16/20 Black Box 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.5 18/01/2024 Model6253 OverWatch™ Installation Manual Document # DO001484 AUTHORS: AUTHORISED BY: CHECKED BY: Kieren Grogan, Bhavani Kacharapu...
- Page 3 EQUIPMENT SAFETY SYSTEMS Skyjack SJ12/16/20 Black Box 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.5 18/01/2024 Model6253 OverWatch™ Installation Manual Document # DO001484 Important Information Information contained in this publication regarding this device’s applications and the like, is provided only for your convenience and may be superseded by updates.
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Page 4: Table Of Contents
EQUIPMENT SAFETY SYSTEMS Skyjack SJ12/16/20 Black Box 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.5 18/01/2024 Model6253 OverWatch™ Installation Manual Document # DO001484 Table of Contents Preparation ..................................5 Required Tools ................................5 Installation Time ................................ -
Page 5: Preparation
EQUIPMENT SAFETY SYSTEMS Skyjack SJ12/16/20 Black Box 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.5 18/01/2024 Model6253 OverWatch™ Installation Manual Document # DO001484 Preparation Required Tools The OverWatch has been designed to be fitted using basic workshop tools. Shown below is a list of tools required to complete the installation. -
Page 6: Installation Instructions
EQUIPMENT SAFETY SYSTEMS Skyjack SJ12/16/20 Black Box 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.5 18/01/2024 Model6253 OverWatch™ Installation Manual Document # DO001484 Installation Instructions If any decals are damaged during the installation process or if any decals are obstructed following the installation, they should be replaced accordingly. - Page 7 EQUIPMENT SAFETY SYSTEMS Skyjack SJ12/16/20 Black Box 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.5 18/01/2024 Model6253 OverWatch™ Installation Manual Document # DO001484 Sensor Mounting Guard V1 (ME001794) Install the Operator Sensor onto the supplied mounting plate as shown in the diagram.
- Page 8 EQUIPMENT SAFETY SYSTEMS Skyjack SJ12/16/20 Black Box 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.5 18/01/2024 Model6253 OverWatch™ Installation Manual Document # DO001484 Drill two 6.5mm holes through the plastic controller housing to make...
- Page 9 EQUIPMENT SAFETY SYSTEMS Skyjack SJ12/16/20 Black Box 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.5 18/01/2024 Model6253 OverWatch™ Installation Manual Document # DO001484 Install the cable gland and run the operator sensor cable as shown in the image.
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Page 10: Control Module
EQUIPMENT SAFETY SYSTEMS Skyjack SJ12/16/20 Black Box 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.5 18/01/2024 Model6253 OverWatch™ Installation Manual Document # DO001484 Control Module Step Description Diagram Drill two 4.2mm holes to mount the ECU as shown in the image. - Page 11 EQUIPMENT SAFETY SYSTEMS Skyjack SJ12/16/20 Black Box 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.5 18/01/2024 Model6253 OverWatch™ Installation Manual Document # DO001484 Wiring connections are made with the AS001924 harness.
- Page 12 EQUIPMENT SAFETY SYSTEMS Skyjack SJ12/16/20 Black Box 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.5 18/01/2024 Model6253 OverWatch™ Installation Manual Document # DO001484 Horn Connection: At the back of the horn push button, install one of the OverWatch white wires to the terminal 3.
- Page 13 EQUIPMENT SAFETY SYSTEMS Skyjack SJ12/16/20 Black Box 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.5 18/01/2024 Model6253 OverWatch™ Installation Manual Document # DO001484 Reassemble the control box by suing the 6 bolts taken out earlier and secure the operator sensor cable by using a cable tie.
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Page 14: Post Installation Configuration
EQUIPMENT SAFETY SYSTEMS Skyjack SJ12/16/20 Black Box 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.5 18/01/2024 Model6253 OverWatch™ Installation Manual Document # DO001484 Post Installation Configuration Overview After the system has been installed it must be configured with the parameters to suit the machine. Follow the instructions below to configure the OverWatch. -
Page 15: Machine Model Selection
EQUIPMENT SAFETY SYSTEMS Skyjack SJ12/16/20 Black Box 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.5 18/01/2024 Model6253 OverWatch™ Installation Manual Document # DO001484 Machine Model Selection Follow the instructions below to configure the OverWatch. -
Page 16: Installation Test
EQUIPMENT SAFETY SYSTEMS Skyjack SJ12/16/20 Black Box 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.5 18/01/2024 Model6253 OverWatch™ Installation Manual Document # DO001484 Installation Test After the model configuration has been set or updated an Installation Test must be performed. This will ensure the installation has been correctly performed and the OverWatch is functioning correctly. -
Page 17: Change Model Configuration
Change Model Configuration To reconfigure the OverWatch for a different model requires an authorisation password. The authorisation password is generated from the EQSS website. The EQSS website requires a login username and password, contact EQSS for these details. Follow the instructions below to obtain an authorisation password. It is important to note that each ECU has a unique serial number and a unique password. -
Page 18: System Settings
EQUIPMENT SAFETY SYSTEMS Skyjack SJ12/16/20 Black Box 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.5 18/01/2024 Model6253 OverWatch™ Installation Manual Document # DO001484 System Settings Default Parameters The OverWatch is configurated with the following default parameters. -
Page 19: Polarity And Input Style
EQUIPMENT SAFETY SYSTEMS Skyjack SJ12/16/20 Black Box 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.5 18/01/2024 Model6253 OverWatch™ Installation Manual Document # DO001484 Polarity and Input Style The table below describes each setting... -
Page 20: Harness Drawing As001924
EQUIPMENT SAFETY SYSTEMS Skyjack SJ12/16/20 Black Box 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.5 18/01/2024 Model6253 OverWatch™ Installation Manual Document # DO001484 Harness Drawing AS001924 |20 of... -
Page 21: Replacement Parts
Model6253 OverWatch™ Installation Manual Document # DO001484 Replacement Parts Replacement parts for this OverWatch kit are available from EQSS, please email sales@eqss.com.au Shown below are the part numbers for the major components included in this model specific kit. Part Number...
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