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REV 1.1
01/08/2023
EQSS Model6253 – OverWatch™
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Dingli S03-ACE Series
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S
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** Failure to follow this installation manual will void warranty **
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Model6253 OverWatch™ Installation Manual
Dingli S03-ACE
Installation Manual
Document # DO001616
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Table of Contents
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Summary of Contents for eqss OverWatch Dingli S03-ACE Series
- Page 1 EQUIPMENT SAFETY SYSTEMS Dingli S03-ACE 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV 1.1 01/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001616 EQSS Model6253 – OverWatch™ Dingli S03-ACE Series ** Failure to follow this installation manual will void warranty **...
- Page 2 EQUIPMENT SAFETY SYSTEMS Dingli S03-ACE 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV1.1 01/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001616 AUTHORS: AUTHORISED BY: CHECKED BY: Kieren Grogan, Bhavani Kacharapu Kieren Grogan...
- Page 3 EQUIPMENT SAFETY SYSTEMS Dingli S03-ACE 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV1.1 01/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001616 Important Information Information contained in this publication regarding this device’s applications and the like, is provided only for your convenience and may be superseded by updates.
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Page 4: Table Of Contents
EQUIPMENT SAFETY SYSTEMS Dingli S03-ACE 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV1.1 01/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001616 Table of Contents Preparation ..................................5 Required Tools ................................5 Installation Time ................................ -
Page 5: Preparation
EQUIPMENT SAFETY SYSTEMS Dingli S03-ACE 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV1.1 01/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001616 Preparation Required Tools The OverWatch™ has been designed to be fitted using basic workshop tools. Shown below is a list of tools required to complete the installation. -
Page 6: Installation Instructions
EQUIPMENT SAFETY SYSTEMS Dingli S03-ACE 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV1.1 01/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001616 Installation Instructions Operator Sensor Step Description Diagram Remove the Joystick controller from the metal housing. - Page 7 EQUIPMENT SAFETY SYSTEMS Dingli S03-ACE 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV1.1 01/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001616 Drill two 5mm holes to mount the operator sensor in the position as shown in the image.
- Page 8 EQUIPMENT SAFETY SYSTEMS Dingli S03-ACE 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV1.1 01/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001616 Drill one 5mm hole to mount a P-clip on the metal housing as shown in the image.
- Page 9 EQUIPMENT SAFETY SYSTEMS Dingli S03-ACE 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV1.1 01/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001616 5. Route the operator sensor cable as shown in the diagram.
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Page 10: Control Module
EQUIPMENT SAFETY SYSTEMS Dingli S03-ACE 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV1.1 01/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001616 Control Module Step Description Diagram 1. Remove the bottom plastic cover from the... - Page 11 EQUIPMENT SAFETY SYSTEMS Dingli S03-ACE 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV1.1 01/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001616 4. Use a fine metal pick to clean the area shown in...
- Page 12 EQUIPMENT SAFETY SYSTEMS Dingli S03-ACE 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV1.1 01/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001616 7. Trim down the Drive signal pin. This pin is located as displayed in the adjacent image.
- Page 13 EQUIPMENT SAFETY SYSTEMS Dingli S03-ACE 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV1.1 01/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001616 10. Mount the Overwatch circuit board on top of joystick circuit board by using the provided screws and spacers in the kit.
- Page 14 EQUIPMENT SAFETY SYSTEMS Dingli S03-ACE 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV1.1 01/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001616 13. Mount the OverWatch ECU inside the joystick control box, by using the adhesive velcro tape.
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Page 15: Post Installation Configuration
EQUIPMENT SAFETY SYSTEMS Dingli S03-ACE 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV1.1 01/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001616 Post Installation Configuration Overview After the OverWatch™ has been installed it must be configured with the parameters to suit the machine. Follow the instructions below to configure the OverWatch™. -
Page 16: Machine Model Selection
EQUIPMENT SAFETY SYSTEMS Dingli S03-ACE 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV1.1 01/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001616 Machine Model Selection Follow the instructions below to configure the OverWatch™. -
Page 17: Installation Test
EQUIPMENT SAFETY SYSTEMS Dingli S03-ACE 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV1.1 01/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001616 Installation Test After the model configuration has been set or updated an Installation Test must be performed. This will ensure the installation has been correctly performed and the OverWatch™... -
Page 18: Change Model Configuration
To reconfigure the OverWatch™ for a different model requires an authorisation password to be supplied by a service manager. The authorisation password is generated from the EQSS website. The EQSS website requires a login username and password. If you are a service manager and don’t have a username and password, contact EQSS to register. -
Page 19: Set Date And Time
EQUIPMENT SAFETY SYSTEMS Dingli S03-ACE 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV1.1 01/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001616 Set Date and Time Date and time should be set accordingly. The date and time can be set on the log page. This page allows adjustment of the system’s real time clock and calendar if required. -
Page 20: System Settings
EQUIPMENT SAFETY SYSTEMS Dingli S03-ACE 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV1.1 01/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001616 System Settings See the sections below for details on each of the Dingli S03-ACE Series OverWatch™ system default settings. - Page 21 EQUIPMENT SAFETY SYSTEMS Dingli S03-ACE 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV1.1 01/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001616 Setting Name Description Value For the joystick ADC input, a reading below this adc_joystick_fwd_threshold indicates the joystick has been pushed forward.
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Page 22: Polarity And Input Style
EQUIPMENT SAFETY SYSTEMS Dingli S03-ACE 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV1.1 01/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001616 Setting Name Description Value The timeout before OverWatch stops waiting for the... -
Page 23: As002208 Plug And Play Harness Drawing
EQUIPMENT SAFETY SYSTEMS Dingli S03-ACE 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV1.1 01/08/2023 Model6253 OverWatch™ Installation Manual Document # DO001616 AS002208 Plug and Play Harness Drawing |23 of...
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