eqss OverWatch 6253 Installation Manual
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REV 1.1
04/12/2023
EQSS Model6253 – OverWatch™
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Dingli MVxxx RS Series
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S
T
A
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** Failure to follow this installation manual will void warranty **
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Model6253 OverWatch™ Installation Manual
Dingli MVxxxRS Series
Installation Manual
Document # DO001638

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  • Page 1 EQUIPMENT SAFETY SYSTEMS Dingli MVxxxRS Series 75 Naxos Way, Keysborough 3173 Victoria Australia Installation Manual P: +61 3 8770 6555 E: support@eqss.com.au REV 1.1 04/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001638 EQSS Model6253 – OverWatch™ Dingli MVxxx RS Series...
  • Page 2 EQUIPMENT SAFETY SYSTEMS Dingli MVxxxRS Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.1 04/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001638 AUTHORS: AUTHORISED BY: CHECKED BY: Kieren Grogan, Bhavani Kacharapu...
  • Page 3 EQUIPMENT SAFETY SYSTEMS Dingli MVxxxRS Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.1 04/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001638 Important Information Information contained in this publication regarding this device’s applications and the like, is provided only for your convenience and may be superseded by updates.
  • Page 4: Table Of Contents

    EQUIPMENT SAFETY SYSTEMS Dingli MVxxxRS Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.1 04/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001638 Table of Contents Preparation ..................................5 Required Tools ................................5 Installation Time ................................
  • Page 5: Preparation

    EQUIPMENT SAFETY SYSTEMS Dingli MVxxxRS Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.1 04/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001638 Preparation Required Tools The OverWatch has been designed to be fitted using basic workshop tools. Shown below is a list of tools required to complete the installation.
  • Page 6: Installation Instructions

    EQUIPMENT SAFETY SYSTEMS Dingli MVxxxRS Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.1 04/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001638 Installation Instructions Operator Sensor Step Description Diagram Remove the joystick controller from its housing.
  • Page 7 EQUIPMENT SAFETY SYSTEMS Dingli MVxxxRS Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.1 04/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001638 Drill two 5mm holes to mount P-Clips on the metal enclosure as shown in the image.
  • Page 8 EQUIPMENT SAFETY SYSTEMS Dingli MVxxxRS Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.1 04/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001638 Make sure that the sensor is on the 7.5-degree angle, such that it is twisted outwards from the joystick controller.
  • Page 9: Control Module

    EQUIPMENT SAFETY SYSTEMS Dingli MVxxxRS Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.1 04/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001638 Control Module Step Description Diagram Remove the bottom...
  • Page 10 EQUIPMENT SAFETY SYSTEMS Dingli MVxxxRS Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.1 04/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001638 Use a fine metal pick to clean the area shown in...
  • Page 11 EQUIPMENT SAFETY SYSTEMS Dingli MVxxxRS Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.1 04/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001638 Behind the Elevate select push button, clean, and expose the highlighted pins with a pick.
  • Page 12 EQUIPMENT SAFETY SYSTEMS Dingli MVxxxRS Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.1 04/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001638 Use a fine pair of side cutters to trim down the signal pins.
  • Page 13 EQUIPMENT SAFETY SYSTEMS Dingli MVxxxRS Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.1 04/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001638 Mount the daughter board on top of joystick...
  • Page 14 EQUIPMENT SAFETY SYSTEMS Dingli MVxxxRS Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.1 04/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001638 Power Connection: At the back of the E-stop,...
  • Page 15 EQUIPMENT SAFETY SYSTEMS Dingli MVxxxRS Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.1 04/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001638 13. Re-assemble the joystick control box and mount to the metal shroud.
  • Page 16: Post Installation Configuration

    EQUIPMENT SAFETY SYSTEMS Dingli MVxxxRS Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.1 04/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001638 Post Installation Configuration Overview After the system has been installed it must be configured with the parameters to suit the machine. Follow the instructions below to configure the OverWatch.
  • Page 17: Machine Model Selection

    EQUIPMENT SAFETY SYSTEMS Dingli MVxxxRS Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.1 04/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001638 Machine Model Selection Follow the instructions below to configure the OverWatch.
  • Page 18: Installation Test

    EQUIPMENT SAFETY SYSTEMS Dingli MVxxxRS Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.1 04/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001638 Installation Test After the model configuration has been set or updated an Installation Test must be performed. This will ensure the installation has been correctly performed and the OverWatch is functioning correctly.
  • Page 19: Change Model Configuration

    Change Model Configuration To reconfigure the OverWatch for a different model requires an authorisation password. The authorisation password is generated from the EQSS website. The EQSS website requires a login username and password, contact EQSS for these details. Follow the instructions below to obtain an authorisation password. It is important to note that each ECU has a unique serial number and a unique password.
  • Page 20: System Settings

    EQUIPMENT SAFETY SYSTEMS Dingli MVxxxRS Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.1 04/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001638 System Settings Default Parameters The OverWatch is configured with the following default parameters.
  • Page 21: Polarity And Input Style

    EQUIPMENT SAFETY SYSTEMS Dingli MVxxxRS Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.1 04/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001638 Polarity and Input Style The table below describes each setting...
  • Page 22: Harness Drawing As002248

    EQUIPMENT SAFETY SYSTEMS Dingli MVxxxRS Series 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au Installation Manual REV 1.1 04/12/2023 Model6253 OverWatch™ Installation Manual Document # DO001638 Harness Drawing AS002248 |22 of...
  • Page 23: Replacement Parts

    Model6253 OverWatch™ Installation Manual Document # DO001638 Replacement Parts Replacement parts for this OverWatch kit are available from EQSS, please email sales@eqss.com.au Shown below are the part numbers for the major components included in this model specific kit. Part Number...

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