LELY JUNO 150 Operator's Manual
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LELY JUNO 150 Operator's Manual

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LELY JUNO 150
Feed Pusher
Operator Manual
5.4301.8501.0 A Lely Control
EN - English Original

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  • Page 1 LELY JUNO 150 Feed Pusher Operator Manual 5.4301.8501.0 A Lely Control EN - English Original...
  • Page 2 INTENTIONALLY BLANK...
  • Page 3 Viseo, Voyager, Walkway and Welger are registered trademarks of the Lely Group. The right of exclusive use belongs to the companies of the Lely Group. All rights reserved. The information given in this publication is provided for information purposes only and does not constitute an offer for sale. Certain products may not be available in individual countries and products supplied may differ from those illustrated.
  • Page 4 INTENTIONALLY BLANK Trademarks, Copyright and Disclaimer...
  • Page 5 Damage to the electrical system as a result of vermin or the like. Warranty does not apply to consequential damage which does not involve the machine itself. All systems are tested. However in the event of a malfunction Lely cannot be held responsible for consequential damage. Warranty Restriction...
  • Page 6 INTENTIONALLY BLANK Warranty Restriction...
  • Page 7 15/03 iOS functionality added 14/06 Bluetooth operation added Pause button added Operator manual separated 11/09 Product name changed to "JUNO 150" 4, 6 Feed groups added 4, 6 Push power for feed groups added 10/07 Full revision of the manual...
  • Page 8 INTENTIONALLY BLANK List of included Amendments...
  • Page 9 Feed Pusher. Study and understand this information thoroughly before you operate the JUNO 150 Feed Pusher. Failure to do so could result in personal injury or damage to equipment. Please consult your local Lely service provider if you do not understand the information in this manual, or if you need additional information.
  • Page 10 Type and Serial Number Plate We suggest you complete the table below with the type and serial numbers of your JUNO 150. This makes sure you can easily find the information. Type number 5.4301.0020.1 Serial number Maintenance Authorization Only technicians certified by Lely Industries are authorized to do corrective maintenance on the JUNO 150.
  • Page 11 When the training program is completed successfully, Lely issues a certificate and a service pass to the technician. The service pass contains the following information: • The name of the technician • A photograph of the technician • The certification number of the technician •...
  • Page 12 INTENTIONALLY BLANK Preface...

  • Page 13: Table Of Contents

    Table of Contents Introduction............................1-1 Safety..............................2-1 Introduction..........................2-1 Signal Icons..........................2-1 Safety Instructions........................2-1 2.3.1 Electrical Safety........................2-2 2.3.2 Operating Safety........................2-2 2.3.3 Maintenance Safety......................... 2-4 Safety Decals........................... 2-4 2.4.1 Safety Decal Messages......................2-4 2.4.2 Installation of Safety Decals.....................2-7 2.4.3 Maintenance of Safety Decals....................2-8 Safety Devices.........................
  • Page 14 Routes, Actions, Manual Routes and Time Paths..............4-24 4.4.2 Control System........................4-25 Operating Instructions........................5-1 Install or Update the Lely Control app on Your Smart Phone..........5-1 Rename the JUNO 150 on the Smartphone................5-1 Set the farmer password......................5-1 Open or Close the Lid......................5-2 Switch ON or OFF the JUNO 150....................
  • Page 15 6.3.1 Break or close the Power Circuit....................6-1 6.3.2 Remove or Install the Cover....................6-2 6.3.3 Switch OFF or ON the JUNO 150....................6-4 Maintenance Procedures......................6-5 6.4.1 Clean the Charging Strips and the Charging Electrodes............6-5 6.4.2 Adjust the Skirt Height......................6-6 Test and Adjustment..........................
  • Page 16 Index viii Table of Contents...

  • Page 17: Introduction

    The operator must read the operating instructions for daily operation and for the setup of routes and time paths. He must read the test and adjustment section for the setup and for testing the JUNO 150 and routes. He must also read the maintenance and troubleshooting sections for preventive and basic corrective maintenance instructions.
  • Page 18 INTENTIONALLY BLANK Introduction...

  • Page 19: Safety

    YOU are responsible for the SAFE operation and maintenance of your JUNO 150 Feed Pusher. YOU must make sure that you and anyone else who is going to operate, maintain or work in the vicinity of the JUNO 150 knows all the related SAFETY information in this manual.

  • Page 20: Electrical Safety

    JUNO 150 • Only operate the JUNO 150 in a closed and marked feed alley • The JUNO 150 shall be operated under supervision only or in areas that are not accessible for unauthorized people, especially small children Safety...
  • Page 21 • Keep hands, feet, hair and clothing away from all moving parts • Never touch the collision detector when the JUNO 150 is moving to avoid an electric shock • Contact your nearest Lely service provider if you have any questions •...

  • Page 22: Maintenance Safety

    Disconnect and isolate the electrical power supply before you do work on the JUNO 150 • Do NOT spout water on the body of the JUNO 150. Use a wet brush to clean the JUNO 150 • Make sure all covers are installed when maintenance work is complete.
  • Page 23 2.4.1.2 High Voltage - Electric Shock Caution Figure 4. Electric Shock - High Voltage Symbol Electric shock. Keep away from the collision detector during operation of the JUNO 150. 2.4.1.3 No Admittance for Unauthorized Persons Figure 5. No admittance for unauthorized persons Only persons who have read and understood all applicable safety instructions are allowed to enter the area.
  • Page 24 2.4.1.4 Danger - Do not Sit on Vehicle / Keep Safe Distance Figure 6. 'Do not sit on the vehicle' and 'Keep safe distance' decal (Canada and USA) Figure 7. 'Do not sit on the vehicle' and 'Keep safe distance' decal (except Canada and USA) Do not sit on the vehicle.

  • Page 25: Installation Of Safety Decals

    The safety decal 'Area with unmanned autonomous vehicle' must be installed on a highly visible place near the entrance of the barn. Figure 9. Position of the safety decals KEY: 1. Electric Shock - High Voltage Symbol - 2. 'Do not sit on the vehicle' and 'Keep safe distance' decal - 3.

  • Page 26: Maintenance Of Safety Decals

    The user interface on the smartphone displays a question to resume or cancel the route. When the pause button or the button in the Lely Control app is pushed shortly while the JUNO 150 is in pause mode, the JUNO 150 goes back into work mode: •...

  • Page 27: Protection Ring

    2 seconds and tries to continue its route. If the collision detector is activated 4 more times (within 50 cm), the vehicle stops and generates an alarm message. The protection ring has a pulse on it while the JUNO 150 is driving a route. 2.5.4 Safety Bracket The safety bracket (see figure on page 2‑11) on the front actuates the...

  • Page 28: Hardware Safety Protection

    2.5.8 Software Controlled Charging System The operational software of the JUNO 150 controls the charge system. This allows to keep the vehicle connected to the charging station when it is not moving, even if the battery is fully charged. The software prevents overcharging the battery and keeps it fully charged until the next operation.
  • Page 29 Figure 10. Position of the safety devices KEY: 1. Protection ring - 2. Safety bracket - 3. Pause button - 4. Emergency stop button - 5. Acoustic warning device - 6. Interlocking switch lid Safety 2-11...
  • Page 30 INTENTIONALLY BLANK 2-12 Safety...

  • Page 31: Specifications

    Maximum duration of a time path: 24 hour • Travel speed: 12 m/min (display: 200) • Maximum driving time (not pushing) without charging: 2 hours • Route programming: with the Lely Control app on smartphone. 3.1.4 Miscellaneous • Drive: 2× electric motor •...

  • Page 32: Charging Station

    Charging Station 3.2.1 Dimensions and Weight Charging station • Width: 37 cm (14.6 in) • Depth: 25 cm (9.8 in) • Height: 62.5 cm (24.6 in) • Weight excluding floor column: 40 kg (88.2 lbs) • Weight including floor column: 84 kg (185.2 lbs). Floor column •...
  • Page 33 • iPhone 4 or higher. • iOS 6 or higher.* • For software updates a WiFi of 3G network must be available. • iPhone must have at least 10 MB free storage. * iOS 8 is recommended. Specifications...
  • Page 34 INTENTIONALLY BLANK Specifications...

  • Page 35: Description And Operation

    DESCRIPTION AND OPERATION Introduction This chapter describes the parts of the JUNO 150 Feed Pusher. It also explains how the parts work together to push the feed to the feed fence. Figure 11. Main components KEY: 1. Charging station - 2. Metal guiding strip (90 mm) - 3. Juno vehicle...

  • Page 36: Component Description

    Concrete block • Driving mechanism • Power system, to store and distribute power • Control system, to control the JUNO 150 using the programmed route and sensors • Shock system. Figure 12. Main components JUNO 150 Feed Pusher KEY: 1. Hinged lid - 2. Cover - 3. Charging strips - 4. Interlocking protection ring - 5. Interlocking guard - 6.
  • Page 37 The frame is attached to a concrete contra weight. The contra weight weighs 335 kg (739 ft.) which makes sure the JUNO 150 has sufficient mass to push the forage. On top of the concrete contra weight a hoisting eye is installed.
  • Page 38 The power system has the following primary parts: • Battery with battery stop • Charging strips • ADS 3840 PCB. The ADS 3840 PCB has a ON and a OFF button to switch ON or OFF the JUNO 150 (page 6‑4). Description and Operation...
  • Page 39 15 mJ (at 500R). This does not harm cows or humans. The shock system makes sure the cows do not block the JUNO 150. The power energizer (2) generates the pulse in the protection ring (3). The pulse is only on when the vehicle drives a route.
  • Page 40 Figure 15. Shock system KEY: 1. ADS 3840 PCB - 2. Power energizer - 3. Protection ring Description and Operation...
  • Page 41 Gyroscope (embedded on the ADS 3840 PCB) • Inductive sensor. All the parts work together to keep the JUNO 150 on the correct route. Encoders Each drive motor has an encoder that counts the rotation of the motor shaft. This information is used to calculate the position of the vehicle.

  • Page 42: Charging Station

    Google play store (Android) and the Apple app store (iOS). The user interface of the Lely Control app displays nine buttons that enable the user to give commands and change values in the JUNO 150. The user interface also shows reports and alarms.

  • Page 43: User Interface

    Error blinking blinking User Interface The JUNO 150 is operated with a smartphone with an Android or iOS operating system. The smartphone communicates with the software via bluetooth. The main menu on the smartphone has the following items: • Work •...

  • Page 44: Work

    [ESC] to go to the previous menu. 4.3.1 Work The menu 'Work' is used for daily operation of the JUNO 150. You can operate the JUNO 150 in automatic mode using a time path and in manual mode. The menu 'Work' has the following submenu's: •...
  • Page 45 ] to go to the next menu • [ESC] to go to the previous menu. Or Push the pause button on the JUNO 150 to pause/restart timed actions. 4.3.1.2 Manual Route Driving manual route is only possible when the time path is switched OFF.
  • Page 46 • Soft button [>] to select the first, second or third route in the series • Button [ ] or [ ] to select the route number • Soft button [Reset] to clear the selected line • Soft button [Save] to save the set routes. [ 4.3.1.3 Manual Driving Driving a manual route is only possible when the time path is switched OFF.

  • Page 47: Routes

    Buttons: • [START/STOP] to start or stop the action • ] to go to the next menu • [ESC] to go to the previous menu • Soft buttons [L] and [R] to select the position of the charging station 4.3.2 Routes The menu 'Routes' is used for programming routes or for test and adjustments.
  • Page 48 Display Description • Actionr: sequence number for the action in this route • RunDst : distance travelled in mm • Strip: indicates 1 when above the strip Buttons: • [START/STOP] to start or stop • Soft button [MAN] to adjust the position of the vehicle to get a good start position (direction).
  • Page 49 • Turn right 90 degrees, smoothly • Turn right 90 degrees • Turn right 180 degrees, stop in adjacent lane 100 cm (39.4 in) to the right. • Turn right 5 degrees • Turn right 25 degrees • Turn right 180 degrees, stop in adjacent lane 60 cm (23.6 in) to the right.
  • Page 50 Display Description • Actionr: sequence number for the action in this route • Angle of the turn, positive value (+) = turn right, negative value (-) = turn left • The radius of the turn the vehicle will make: 0 = on the spot, 300 = turn around one of the drive wheels •...
  • Page 51 Soft button [MAN] to adjust the position of the vehicle. Charger strip Drive the vehicle back to the charging station. The JUNO 150 follows the metal strip on the floor and finds the charging station independently (default = on the left) (page 4‑1). The vehicles nose must be placed within 1 m (39.4 in) before the strip into the direction of the charging station.
  • Page 52 Buttons: • Soft button [L] to modify the position of the charging station • Soft button [[MAN]] to adjust the position of the vehicle • [START/STOP] to start or stop. Waiting time Wait an adjustable time before continuing with the next action in a route. This action can be used in route that moves the vehicle out of the feeding alley, keeps the vehicle waiting, and returns the vehicle to the charging station when the work is done (for example bringing new forage into the...
  • Page 53 It is useful to combine routes into a 'Time path'. If the time path is switched ON the JUNO 150 drives the set routes automatically at the set times each day (page 5‑13). A time path lasts maximum 24 hours. A time path has 48 time/route combinations maximum, made up of 16 different routes maximum.
  • Page 54 2:00 4:00 6:00 4.3.2.3 Blockage Route The menu 'Blockage route' is used to temporally block one or more routes. If you do not want the vehicle to drive within a particular distance from the feed fence, block the routes that have that distance. Blocked routes will be ignored by the time path.
  • Page 55 Display text Explanation Bend in action Very unreliable route due to a combination of factors (B-J) Start-Resetp. angle Angle of more than 20 degrees between the start and the reset point. This could be due to an angled start point Resetp.-End angle Angle of more than 15 degrees between the reset point and the end point.

  • Page 56: Settings

    The menu 'Feed groups' is used to define the feed groups. KEY: 1. Young stock - 2. Dairy cows - 3. Route of the JUNO 150 - 4./5. Feed groups - 6. Feed push action You can link a feed push action, the full action or a part of it, to a feed group.
  • Page 57 The menu 'Gyroscope' is used to recalibrate the gyroscope. The JUNO 150 must not be moved during the calibration. 4.3.3.1 Feed Push Power Feed push power The menu 'Feed push power' is used to modify the force of the JUNO 150. The menu has two sub menus: • Motor power •...

  • Page 58: Alarms

    • Version to display the software version • Installation 1 to install and test the JUNO 150 (only used by a service technician) • Installation 2 to install and test the JUNO 150 (for development purposes only) •...

  • Page 59: Control System

    The control system keeps the vehicle on the correct route. Two sensors on the bottom detect the metal striping on the floor. The built-in ultrasonic sensor makes sure that the JUNO 150 follows a wall or feed fence at a pre- determined distance. An electronic gyroscope guides the JUNO 150 in the correct direction when a turn is programmed.
  • Page 60 JUNO 150 drives a few meters in the same direction. Obstacles The JUNO 150 has a rubber ring with a collision detector (see figure on page 2‑11) that stops the vehicle immediately when the vehicle hits an object that is at least 60 cm above floor level.

  • Page 61: Operating Instructions

    Install the app. Wait until the software is correctly installed. The first time you start to control the JUNO 150 with the software on the smartphone, you must enter a password for the JUNO 150 system. Ask your local Lely service provider for the password.

  • Page 62: Open Or Close The Lid

    Open or close the lid (see figure on page 5‑2) (1). Figure 19. Open the lid Switch ON or OFF the JUNO 150 The JUNO 150 does not need to be switched OFF during normal operation. To switch ON Open the lid.

  • Page 63: Operate Device Specific Software With A Smartphone

    Make sure the machine is in your line of sight. Make sure you are in the vicinity of the JUNO 150 when you want to connect the phone to the machine. If the distance is too big, it will not appear in the list on the smartphone display.

  • Page 64: Manually Drive The Juno 150

    [ESC] returns to the previous screen. • reduces the speed of the vehicle. Manually Drive the JUNO 150 Stop the time path to take the JUNO 150 out of operation (page 5‑ 15). Push [ ] twice to select the menu 'MANUAL DRIVING'.

  • Page 65: Drive The Juno 150 To The Charging Station

    Stop the time path to take the JUNO 150 out of operation (page 5‑ 15). Manually drive (page 5‑4) the JUNO 150 to 0.5 m (2 ft.) or less from the strip (page 5‑4). Make sure the front of the vehicle points in the direction of the charging station.

  • Page 66: Program The Juno 150

    Plan the route. Open the Lely Control app on the smartphone. Stop the time path to take the JUNO 150 out of operation (page 5‑ 15). Program In the main menu of the Lely Control app, select 'Routes' and push Select the menu 'New route' and push [ The message 'SAFETY WARNING.
  • Page 67 'Straight' option as little as possible. If it really is necessary, for example to pass the JUNO 150 across the feed alley, make the distance travelled as short as possible. Continue with ' Ultrasound L'. This improves the accuracy of the route that is travelled.
  • Page 68 You can choose from 9 standard turns and modify the turn afterwards. Push [ ] until the most appropriate standard turn is displayed, or push [ESC] to go to the previous display. Select one of the standard turns with the appropriate soft button. If you want to modify the turn, push [ ] or [ ] to select the angle.
  • Page 69 Push [ESC] to confirm and go one level up. If the charging station is on the right, push soft button [L]. Push [START/STOP] to start. The JUNO 150 approaches the charging station and stops by itself. 5.11.1.7 Waiting Time Select the menu 'Waiting time'.

  • Page 70: Copy A Route

    5.11.2 Copy a Route Open the Lely Control app on the smartphone. Stop the time path to take the JUNO 150 out of operation (page 5‑ 15). In the main menu of the Lely Control app, select 'Routes' and push...

  • Page 71: Reset A Modified Route To The Previous Version

    Reset a modified Route to the previous Version Open the Lely Control app on the smartphone. Stop the time path to take the JUNO 150 out of operation (page 5‑ 15). In the main menu of the Lely Control app, select 'Routes' and push...

  • Page 72: Define Feed Groups

    5.11.7 Define Feed Groups Open the Lely Control app on the smartphone Stop the time path to take the JUNO 150 out of operation (page 5‑ 15). In the main menu of the Lely Control app, select 'Routes' and push...

  • Page 73: Define The Push Power For A Feed Group

    Select 'Time path' and push [ Refer to the time path description. The JUNO 150 must not drive more than 40% of the total time in a time path. It must spend minimum 60% of the total time charging at the charging station.

  • Page 74: Copy A Backup File From The Smartphone To A Pc

    Make sure the phone has a proper connection with the JUNO 150 and has enough storage space available for the backup file. To make a Backup Stop the time path to take the JUNO 150 out of operation (page 5‑...

  • Page 75: Copy A Backup File From A Pc To The Smartphone

    Open the Lely Control app on the smartphone. In the main menu of the Lely Control app, select 'Work' and push If the pane on the upper side of the menu, that displays the actual time, is grayed out, the time path is ON.

  • Page 76: Start, Stop Or Pause A Manual Route

    (such as, but not limited by, Teamviewer) is strictly forbidden to avoid dangerous situations. To start a manual route: Stop the time path to take the JUNO 150 out of operation (page 5‑15). In the main menu of the Lely Control app, select 'Work' and push Push [ ] to select the menu 'MANUAL ROUTE'.

  • Page 77: Block A Route

    5.14 Block a Route Stop the time path to take the JUNO 150 out of operation (page 5‑15). In the main menu of the Lely Control app, select 'Routes' and push Select 'Blockage route' and push [ Push [ ] to select the route that you want to block and push [...
  • Page 78 INTENTIONALLY BLANK 5-18 Operating Instructions...

  • Page 79: Maintenance

    MAINTENANCE Introduction This chapter contains the preventive maintenance schedule and the applicable preventive maintenance procedures for the JUNO 150. It also contains some basic corrective maintenance procedures. Preventive Maintenance Schedule The following table shows the preventive maintenance schedule for the JUNO 150.

  • Page 80: Remove Or Install The Cover

    Figure 24. Break the Power Circuit 6.3.2 Remove or Install the Cover Removal Open the lid(1). Loosen the two elastic fasteners (2) on the inside of the cover that attaches it to the frame. Remove the cover (3). Installation Install the cover (3). Install the two elastic fasteners (2).
  • Page 81 Figure 25. Open the lid. Remove the fasteners Maintenance...

  • Page 82: Switch Off Or On The Juno 150

    The JUNO 150 does not need to be switched OFF during normal operation. To switch OFF Open the lid. On the PCB-box, push the button [OFF] to take the JUNO 150 out of operation (page 4‑4). Close the lid. To switch ON Open the lid.

  • Page 83: Maintenance Procedures

    JUNO 150 parks. Preparation Disconnect the main power supply to the charging station. Manually drive the JUNO 150 to a clean and quiet location (page 5‑4). Clean Thoroughly clean the charging strips (see figure on page 6‑6) (1) of the JUNO 150 with sand paper.

  • Page 84: Adjust The Skirt Height

    Figure 27. Clean the charging strips and electrodes 6.4.2 Adjust the Skirt Height Preparation Manually drive the JUNO 150 to a clean and quiet location (page 5‑4). Remove the cover. Switch OFF the JUNO 150 (page 6‑4). Break the power circuit.
  • Page 85 Manually drive the JUNO 150 to the charging station (page 5‑5). Make sure the charging strips of the JUNO 150 make good contact with the electrodes. Start the time path to put the JUNO 150 into operation (page 5‑15). Figure 28. Set the skirt height (without cover) KEY: 1.
  • Page 86 INTENTIONALLY BLANK Maintenance...

  • Page 87: Test And Adjustment

    TEST AND ADJUSTMENT Introduction This chapter contains the test- and adjustment procedures for the JUNO 150 Feed Pusher. Several options shown on the display of the user interface are not relevant for standard test and adjustment procedures, but may be useful for troubleshooting by the service provider.

  • Page 88: Modify The Beep Frequency For A Route

    Modify the Beep Frequency for a Route Open the Lely Control app on the smartphone. In the main menu of the Lely Control app, select 'Routes' and push Select 'Beepfreq route' and push [ Select the route you want to modify and push [...

  • Page 89: Tests

    Analyse the Reliability of a Route Open the Lely Control app on the smartphone. Stop the time path to take the JUNO 150 out of operation (page 5‑15). In the main menu of the Lely Control app, select 'Routes' and push Select 'Route analysis' and push [ Select 'Fail.

  • Page 90: Make Sure The Battery Is Charging

    Make sure the Battery is Charging Make sure the JUNO 150 is connected to the charging station. Stop the time path to take the JUNO 150 out of operation (page 5‑15). In the main menu of the Lely Control app, select 'Work' and push ].

  • Page 91: Test The Ultrasonic Sensor

    7.3.6 Test the Ultrasonic Sensor Test Manually drive the JUNO 150 to a location more than 6 m (6.6 yd) from a wall. Make sure that no object is between the ultrasonic sensor and the wall. In the main menu of the Lely Control app select 'Test' and push [...
  • Page 92 INTENTIONALLY BLANK Test and Adjustment...

  • Page 93: Troubleshooting

    "ALARM" with a description (page 8‑1). The error requires an error recovery procedure. • A non-critical report is recorded in the report list, the JUNO 150 continues functioning. The system also displays information about the operation of the JUNO 150.

  • Page 94: Alarm List

    ] to open the alarm message for extra information. • [MAN] to put the JUNO 150 in a proper position to continue with the current route. The message 'SAFETY WARNING. Manual operation is permitted only with a clear overview of the vehicle. Confirm?' appears on the smartphone display.
  • Page 95 • Gyroscope inaccurate Try to run the route again. Juno blocked!! If the JUNO 150 is blocked by the forage, make routes with smaller intervals. If the JUNO 150 is blocked at a different place, calibrate the gyroscope (page 8‑...
  • Page 96 If the problem remains, call your local Lely service provider. TURN ERROR Calibrate the gyroscope (page 8‑19). Juno turns more If the problem remains, call your local Lely than 360 deg! - service provider. Check gyroscope - Calibrate via menu Settings LOADING •...
  • Page 97 (page 5‑5). charger or clean Make sure the battery is charge strips! charging (page 7‑4). Put the JUNO 150 in operation. If the battery is charged sufficiently, the JUNO 150 will continue automatic operation. If the problem remains, call your local Lely service provider.
  • Page 98 SKIDDING. WFL • The JUNO 150 skids too much. 1. Make sure the floor is not slippery. Make sure the wheels are not worn out. If the wheels are worn out, call your local lely service provider. Test the route (page 7‑3).
  • Page 99 Call your local Lely service provider. parts. COOL DOWN For information only. • The JUNO 150 pauses to cool Gyro is too hot to down the motors. do a factory startup. Let gyro cool down first FULL •...
  • Page 100 Clean the charging strips and the charged. charging electrodes (page 6‑5). Juno battery • The JUNO 150 started a route Manually drive the JUNO 150 to the runs down. when not on charger. charging station (page 5‑5). Switch off or •...
  • Page 101 After 1 hour of alarm #43, the Clean the charging strips and the JUNO 150 will power off to charging electrodes (page 6‑5). protect the battery. Manually drive the JUNO 150 to the charging station (page 5‑5). Make sure the battery is charging (page 7‑4). BATTERY_CAB •...
  • Page 102 NOT_IND_ZER Call your local Lely service provider. inductive sensors not calibrated!! ULTRAS_CALIB • Start pulse ultrasonic sensor not Call you local Lely service provider. calibrated. CALIBR_I_PCB Call you local Lely service provider. CLOCK ERROR • Internal clock is not set.
  • Page 103 Try to run the route again. blocked!! If the JUNO 150 is blocked by the forage, make routes with smaller intervals. If the JUNO 150 is blocked at a different place, calibrate the gyroscope (page 8‑ 19). NO_ULTRASIG • No signal from the ultrasonic Clean the ultrasonic sensor.
  • Page 104 COLL_DET_ST Make sure there are no obstacles. Collision detector activated! EMERG_HARD Call you local Lely service provider. Hardware safety protection! Circuit interrupted!! Call Lely! LID OPEN Lid open protection! Lid must be Push [ PROT closed when the Juno drives! Push soft button Yes to continue.

  • Page 105: Read A Report

    Read a Report Open the Lely Control app on the smartphone. Stop the time path to take the JUNO 150 out of operation (page 5‑15). In the main menu of the Lely Control app, select 'Alarms' and push Select 'Report list' and push [...
  • Page 106 Drive distance increases Check skid. Make sure the floor is not slippery. Route less reliable!! Make sure the JUNO 150 does not skid. Ultrasonic sensor gives too many reflec Clean the ultrasound sensor. Make sure the cover does not cover the sensor.

  • Page 107: Information Report List

    125 is reached. ERROR: time path contains % of the The JUNO 150 must not drive more than 40% of the total time in a drive time. Max 50% time path. It must spend minimum 60% of the total time charging at the charging station.

  • Page 108: Troubleshooting Tables

    JUNO 150. smartphone is switched on. Examine in the bluetooth settings of the smartphone if the JUNO 150 is paired. If not, try to pair (PIN = '0000'). Refer to the user manual of the smartphone. The JUNO 150 is switched OFF Switch ON the JUNO 150 (page 5‑2)
  • Page 109 Clean the ultrasonic sensor function correctly Test the ultrasonic sensor Other Call your local Lely service provider. JUNO 150 does not stop at the The charging strips or electrodes do Clean the charging strips and the charging station not make contact charging electrodes.

  • Page 110: Troubleshooting Table Juno 150 Charging Station

    There was to much feed in front of Remove the feed and program a the feed fence during programming new route. the routes The skirt of the JUNO 150 does not Adjust the skirt rotate smoothly height (page 6‑6). Other Call your local Lely service provider.

  • Page 111: Recovery Procedures

    8.4.2 Calibrate the Gyroscope Open the Lely Control app on the smartphone.. Stop the time path to take the JUNO 150 out of operation (page 5‑15). Select 'Settings' and push [ Select 'Gyroscope'. The message 'SAFETY WARNING. Manual operation is permitted only with a clear overview of the vehicle.
  • Page 112 INTENTIONALLY BLANK 8-20 Troubleshooting...

  • Page 113: Diagrams

    DIAGRAMS A: 156 cm (61 inch) B: 106 cm (42 inch) Diagrams...
  • Page 114 INTENTIONALLY BLANK Diagrams...

  • Page 115: Glossary Of Terms

    JUNO 150 or actions to be taken Android: operating system for smartphones and tablet computers.
  • Page 116 INTENTIONALLY BLANK Glossary of Terms...
  • Page 117 INDEX battery................. route................loading................7-3 blockage route..............4-22 delete route............4-18, 5-11 manual route............4-11, 5-16 new route.............. 4-13, 5-6 route analysis............... 4-20 caution..............2-1 test................. 7-3 charging station............. 4-8 clock, set the real-time clock........7-1 safety..............2-1 collision detector............2-9 danger..............2-1 electrical safety.............. 2-2 emergency stop button...........2-8 maintenance safety............
  • Page 118 INTENTIONALLY BLANK Index...
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  • Page 120 LELY INDUSTRIES N.V. Cornelis van der Lelylaan 1 NL-3147 PB Maassluis Tel +31 (0)88 - 12 28 221 Fax +31 (0)88 - 12 28 222 www.lely.com Live Life Lely...

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