LELY 1015 CD Profi Operator's Manual
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LELY 1015 CD Profi Operator's Manual

LELY 1015 CD Profi Operator's Manual

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Lely Hibiscus
1015 CD Profi
R-H012.1103EN
Operator Manual

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  • Page 1 Lely Hibiscus 1015 CD Profi R-H012.1103EN Operator Manual...
  • Page 2 Please consult your local Lely service provider if you do not understand the information in this manual, or if you need additional information. All information in this manual has been compiled with care. Lely shall not be liable for errors or faults in this manual. The recommendations are meant to...
  • Page 3 Your Lely Hibiscus may comprise improvements, features or options that are not covered in this manual. Warranty Conditions For those parts that fail under normal operating conditions, the factory will make replacement parts available, free of charge, for a period of 12 (twelve) months from the date of purchase.

  • Page 5: Table Of Contents

    Spare Wheel Support.......................1-3 Safety..............................2-1 Signal Words..........................2-1 Safety Instructions........................2-1 Explanation of the Safety Decals on the Lely Hibiscus 1015 CD Profi........2-2 Position of the Safety Decals on the Lely Hibiscus 1015 CD Profi..........2-3 Operation.............................3-1 Connect the Hibiscus to the Tractor..................3-1 Disconnect the Hibiscus from the Tractor................3-2 Move the Hibiscus to the Transport Position................3-3...
  • Page 6 Corrective Maintenance......................5-12 5.3.1 Drain and Refill the Hydraulic System...................5-12 Diagrams and Tables.........................6-1 Lely Hibiscus 1015 CD Profi Hydraulic Schematic..............6-1 Lely Hibiscus 1015 CD Profi Electrically Controlled Hydraulic Schematic.......6-2 Tyre Pressure Diagram......................6-3 Bolt and Nut Torque Table.......................6-3 Troubleshooting..........................7-1 Specifications.............................8-1 Hibiscus 1015 CD Specifications.....................8-1 Hibiscus 1015 CD Profi + Specifications..................8-2...

  • Page 7: Introduction

    INTRODUCTION The Lely Hibiscus 1015 CD Profi is a twin rotor rake to rake grass. The Lely Hibiscus 1015 CD Profi has two rotors with 15 removable tine arms, each with five double tines. The tines provide a clean sweep and move the grass to the center in a fluffy swath.

  • Page 8: Rotors

    Either oil-pressure or air-pressure brake systems can be installed. Lely Hibiscus 1015 CD Profi + The Lely Hibiscus 1015 CD Profi + is a special version of the Lely Hibiscus 1015 CD Profi. It has adjustable wheel assemblies underneath the rotors. This enables easy adjustment of the working height during operation.

  • Page 9: Optional Extras Lely Hibiscus 1015 Cd Profi

    Optional Extras Lely Hibiscus 1015 CD Profi 1.7.1 Stabilization Chain Stabilization chains are used to keep the lower arms of the tractor at the correct height. The stabilisation chains are installed between a rigid part of the tractor and the connection points of the Hibiscus.
  • Page 10 Introduction...

  • Page 11: Safety

    SAFETY This chapter contains safety instructions you must obey when you use or do maintenance on your Lely Hibiscus. It also explains the safety decals on the Lely Hibiscus. Signal Words Note the use of the signal words DANGER, WARNING and CAUTION. The...

  • Page 12: Explanation Of The Safety Decals On The Lely Hibiscus 1015 Cd Profi

    • Clean or replace the safety decals regularly so that they can be read at all times. Explanation of the Safety Decals on the Lely Hibiscus 1015 CD Profi Read the operator's manual carefully before you operate the Hibiscus Keep a safe distance from the Hibiscus when the tractor engine is on.

  • Page 13: Position Of The Safety Decals On The Lely Hibiscus 1015 Cd Profi

    Position of the Safety Decals on the Lely Hibiscus 1015 CD Profi Figure 4. Position of the Safety Decals on the Lely Hibiscus 1015 CD Profi Safety...
  • Page 14 Safety...

  • Page 15: Operation

    OPERATION Connect the Hibiscus to the Tractor Adjust the 3-point hitch on the tractor until the arms are at the same height. Connect the two lower arms of the 3-point hitch to the linkage pins on the headstock. If the Hibiscus has category III linkage pins, install filler pieces between the linkage pins and the lowers arms of the tractor.

  • Page 16: Disconnect The Hibiscus From The Tractor

    Figure 5. Connection Points Disconnect the Hibiscus from the Tractor Move the two parking jacks to the bottom position. Install the wheel wedges in front of the transport wheels and behind the transport wheels. Use the tractor hydraulic system to lower the headstock until the parking jacks are on the ground.

  • Page 17: Move The Hibiscus To The Transport Position

    If an electrically controlled hydraulic system is installed: Disconnect the electrical power supply for the control box from the tractor. Remove the control box from the tractor cab. Disconnect the brake hoses from the tractor. Attach the brake hoses to the support on the headstock. Disconnect the lighting electrical cable from the tractor.
  • Page 18 If an electrically controlled hydraulic system is installed: On the control box, set the switch to the center position. Operate the tractor hydraulic system to retract the hydraulic ram until the Hibiscus is in the transport position. Make sure the locking hooks have engaged in the hydraulic rams. Figure 6.
  • Page 19 Figure 7. Storage of the Four outer Tine Arms Figure 8. Transport Position Operation...

  • Page 20: Move The Hibiscus To The Working Position

    Move the Hibiscus to the Working Position If a mechanically controlled hydraulic system is installed: Pull the operating cord to release the locking hook on the hydraulic ram. Operate the tractor double-acting hydraulic system to extend the hydraulic rams until the Hibiscus is in the working position. If an electrically controlled hydraulic system is installed: On the control panel press the button.

  • Page 21: Move The Hibiscus From The Working Position To The Headland Position

    Figure 10. Move the Safety Guards Down Move the Hibiscus from the Working Position to the Headland Position Operate the tractor single-acting hydraulic system to lift the rotors to the headland position. Start Raking Always switch off the tractor engine before you leave the tractor cab. WARNING Make sure no persons are within a 25 meter radius of the Hibiscus during WARNING...
  • Page 22 Drive the tractor at a minimum speed of 10 km/h. Operate the tractor single-acting hydraulic system to lower the rotors in the crop. If necessary stop the tractor and: • Adjust the cam track (page 4-1). • Adjust the swath width (page 4-2). •...

  • Page 23: Stop Raking

    Figure 12. Moving Swaths Stop Raking Always switch off the tractor engine before you leave the tractor cab. WARNING Stop the tractor. Lift the Hibiscus to the headland position. Disengage the PTO. Wait for all moving parts of the Hibiscus to stop. WARNING Switch off the tractor engine.
  • Page 24 3-10 Operation...

  • Page 25: Test And Adjustment

    TEST AND ADJUSTMENT Adjust the Cam Track Move the Hibiscus to the working position (page 3-6). Switch off the tractor engine. Remove the three tine arms in front of the cam track adjustment strip. Remove the split pin from the cam track adjustment strip. Install the adjustment strip to the applicable position and install the split pin.

  • Page 26: Adjust The Swath Width

    Adjust the Swath Width If an electrically controlled hydraulic system is installed: • On the control panel, set the switch to the center position. On the left and right side of the Hibiscus: • Remove the stop from the ram. •...

  • Page 27: Adjust The Working Height

    Adjust the Working Height Use the winding handle to adjust the working height. Make sure the tines touch the ground slightly. If an electrically controlled hydraulic system is installed: On the control panel, set the switch to the center position. Operate the tractor double-acting hydraulic system to adjust the swath width.

  • Page 28: Adjust The Tandem Wheel Assembly

    Adjust the Tandem Wheel Assembly Remove the three bolts from the end piece. Adjust the end piece to the applicable height. Install the three bolts. The end piece can be installed upside down so you can adjust the tandem Note: wheel assembly by a half position.

  • Page 29: Change To Combined Or Individual Lifting

    Change to Combined or Individual Lifting Stop the tractor. Disengage the PTO. Wait for all moving parts of the Hibiscus to stop. WARNING Always switch off the tractor engine before you leave the tractor cab. WARNING If necessary, set the ball valve on the hydraulic system to the correct position for either combined or individual lifting and lowering as follows: •...
  • Page 30 Figure 18. Electrical Control Box Test and Adjustment...

  • Page 31: Adjust The Descending Speed

    Adjust the Descending Speed Turn the blue knobs on the throttle valves clockwise to decrease the descending speed. Turn the blue knobs on the throttle valves counterclockwise to increase the descending speed. Figure 19. Adjust the Descending Speed Test and Adjustment...

  • Page 32: Adjust The Ground Pressure

    Adjust the Ground Pressure Move the Hibiscus to the working position (page 3-6). Set the tractor single-acting hydraulic system to the floating position. Turn the ball valves (1) on the buffer ram clockwise to open the hydraulic system. If an electrically controlled hydraulic system is installed: •...

  • Page 33: Maintenance

    MAINTENANCE Scheduled Maintenance 5.1.1 Maintenance After Operation • Clean the Hibiscus. • Make sure the tines and tine arms are tight and not damaged. • Grease the Hibiscus with an anti-corrosion agent. 5.1.2 Maintenance Every 10 Working Hours • Grease the gearbox. 5.1.3 Maintenance After the First 30 Working Hours After the Hibiscus is used for the first time, or if a new gearbox or drive element...

  • Page 34: Maintenance After Prolonged Storage

    • Grease the PTO shaft (page 5-7). • Grease the rotor gearbox. • Grease the bearing of the transport wheel axle • Examine the Hibiscus for damage and defects. Repair or replace damaged parts. • Examine the hydraulic system for leaks and damaged parts. Repair or replace damaged parts.

  • Page 35: Preventive Maintenance

    Preventive Maintenance 5.2.1 Grease the Rotor Gearbox • Requirements: • Grease pump. • Biodegradable grease (Total Biomultis SEP2 or equivalent). Manually turn the rotor in small increments and use the grease pump to grease the gearbox. Figure 21. Grease the Rotor Gearbox 5.2.2 Grease the Pivot Frame •...
  • Page 36 Figure 22. Grease the Pivot Frame Figure 23. Grease the Hydraulic Rams of the Pivot Frame Maintenance...

  • Page 37: Grease The Support Frame

    5.2.3 Grease the Support Frame • Requirements: • Grease pump • Biodegradable grease (Total Biomultis SEP2 or equivalent) Use the grease pump to grease the support frame. Figure 24. Grease the Support Frame 5.2.4 Grease the Swath Width Support • Requirements: •...

  • Page 38: Grease The Steering Device

    5.2.5 Grease the Steering Device • Requirements: • Grease pump. • Biodegradable grease (Total Biomultis SEP2 or equivalent). Use the grease pump to grease the steering device. Figure 25. Grease the Steering Device Maintenance...

  • Page 39: Grease The Pto Shaft

    5.2.6 Grease the PTO shaft • Requirements: • Grease pump • Biodegradable grease (Total Biomultis SEP2 or equivalent) Use the grease pump to grease the PTO shaft. Grease the profiled tubes of the PTO shaft. Figure 26. Grease Points PTO Shaft 5.2.7 Replace the Gearbox Oil •...
  • Page 40 Install the fill plug in gearbox B. Remove the collection container from the area and dispose of the drained oil as specified by local regulations. Figure 27. Replace the Gearbox Oil Maintenance...

  • Page 41: Grease The Rear Wheel Assembly

    5.2.8 Grease the Rear Wheel Assembly • Requirements: • Grease pump • Biodegradable grease (Total Biomultis SEP2 or equivalent) Use the grease pump to grease the rear wheel assembly. Figure 28. Grease the Rear Wheel Assembly 5.2.9 Grease the Bearing of the Transport Wheel Axle •...

  • Page 42: Torque-Tighten The Nuts Of The Rotor

    5.2.11 Torque-tighten the Nuts of the Rotor Remove the cap from the catellated nut (fig. 29, page 5-10). Loosen the castellated nut of the rotor. Put Loctite 243 on the thread of the threaded end. Torque-tighten the nut to 400 Nm (40 Kgm). Tighten all the bolts of the rotor segments (fig.
  • Page 43 Figure 30. Tighten the Bolts of the Rotor Segments Maintenance 5-11...

  • Page 44: Corrective Maintenance

    Corrective Maintenance 5.3.1 Drain and Refill the Hydraulic System Set the tractor double-acting and single-acting hydraulic valves to the floating position. If an electrically controlled hydraulic system is installed: • On the control panel, set the switch to the center position. Turn the ball valves (1) on the buffer ram clockwise to open the hydraulic system.
  • Page 45 1. Ball valve - 2. Gauge Figure 31. Hydraulic Buffer ram Maintenance 5-13...
  • Page 46 5-14 Maintenance...

  • Page 47: Diagrams And Tables

    DIAGRAMS AND TABLES Lely Hibiscus 1015 CD Profi Hydraulic Schematic 1. Combined ram - 1a. Single acting (unfolding) - 1b. Double acting (working width) - 2. Breather - 3. Rotating valve (3/2) - 4. Sequenze valve - 5. Distributor - 6. Ball valve - 7. Double controlled return valve - 8.

  • Page 48: Lely Hibiscus 1015 Cd Profi Electrically Controlled Hydraulic Schematic

    Lely Hibiscus 1015 CD Profi Electrically Controlled Hydraulic Schematic 1. Combined ram - 1a. Single acting (unfolding) - 1b. Double acting (working width) - 2. Breather - 3. Double-acting ram (height adjustment) - 4. Double-controlled return valve - 5. Electric valve (8/3) - 6. Sequence valve - 7. Distributor - 8. Rotating valve (3/2) - 9. Electric valve (6/2) - 10.

  • Page 49: Tyre Pressure Diagram

    Tyre Pressure Diagram Figure 34. Tyre Pressure Bolt and Nut Torque Table The following table specifies the standard torque load for all quality 8.8 bolts in combination with quality 8 nuts on the Hibiscus. Always use a calibrated torque wrench when you torque-tighten bolts and nuts. 13.5 21.5 41.0...
  • Page 50 Diagrams and Tables...

  • Page 51: Troubleshooting

    TROUBLESHOOTING Crop is scattered behind the Hibiscus: • Reduce the PTO speed. The overload clutch of the PTO shaft engages: • Reduce your drive speed. Troubleshooting...
  • Page 52 Troubleshooting...

  • Page 53: Specifications

    SPECIFICATIONS Hibiscus 1015 CD Specifications Working width 9.20 - 10.20 m Transport width 3.0 m Transport height 3.85 or 4.80 m Transport length 6.8 m Rotor diameter (incl. tine arms) Number of tine arms 2 x 15 Number of tines 5 double tines Swath width 1.50 - 2.50 m...

  • Page 54: Hibiscus 1015 Cd Profi + Specifications

    Hibiscus 1015 CD Profi + Specifications Working width 9.20 - 10.20 m Transport width 3.0 m Transport height 3.85 or 4.80 m Transport length 6.8 m Rotor diameter (incl. tine arms) Number of tine arms 2 x 15 Number of tines...
  • Page 55 INTENTIONALLY BLANK...
  • Page 56 LELY INDUSTRIES NV Weverskade 110 NL-3147 PA Maassluis Tel +31 (0)10 - 59 96 333 Fax +31 (0)10 - 59 96 444 www.lely.com Live Life Lely...

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