Amazone Condor 12001-C Operating Manual
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Amazone Condor 12001-C Operating Manual

Amazone Condor 12001-C Operating Manual

Large area seed drill
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MG3641
BAH0030-4 07.15
en
Operating Manual
az
Large area seed drill
Condor 12001-C
Condor 15001-C
Please read this operating
manual before
commissioning.
Keep it in a safe place for
future use!

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Summary of Contents for Amazone Condor 12001-C

  • Page 1 Operating Manual Large area seed drill Condor 12001-C Condor 15001-C Please read this operating manual before MG3641 commissioning. BAH0030-4 07.15 Keep it in a safe place for future use!
  • Page 2 Only this way, you would be satisfied both with the machine as also with yourself. To achieve this is the purpose of this instruction manual. Leipzig-Plagwitz 1872. Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 3 Tel.: + 49 (0) 5405 501-290 Fax: + 49 (0) 5405 501-106 E-mail: et@amazone.de Online spare parts catalogue: www.amazone.de When ordering spare parts, always specify the implement number for your implement. Formalities of the operating manual Document number: MG3641 Compilation date: 07.15...
  • Page 4 Send us your suggestions by fax. AMAZONEN-WERKE H. DREYER GmbH & Co. KG Postfach 51 D-49202 Hasbergen, Germany Tel.: + 49 (0) 5405 501-0 Fax: + 49 (0) 5405 501-234 E-mail: amazone@amazone.de Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 5: Table Of Contents

    5.2.1 Parking brake ......................... 52     5.2.2 Dual-circuit pneumatic braking system .................. 53     5.2.2.1 Coupling the brake and supply lines ..................54     5.2.2.2 Uncoupling the supply and brake line ..................56 Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 6 Coupling and uncoupling the implement ..........94       Coupling the implement ......................94     Connecting the hydraulic connections .................. 99     Making further connections ....................101     Connecting the pressure gauge ..................102 Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 7 12.3 Lubrication specifications ..................... 160     12.3.1 Overview of lubrication points ....................161     12.4 Maintenance schedule – overview ..................163     12.4.1 Checking the oil level in the Vario gearbox ................166 Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 8 Leak test of the dual-circuit pneumatic braking system (specialist workshop) ....186     12.5.8.7 Cleaning the line filters of the dual-circuit pneumatic braking system (specialist workshop)187     12.6 Screw tightening torques ..................... 188   Hydraulic diagrams ................. 189   Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 9: User Information

    Item numbers in diagrams Numbers in round brackets refer to the item numbers in the diagrams. The first number refers to the diagram and the second number to the item. Example: (Fig. 3/6)  Figure 3  Item 6 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 10: General Safety Instructions

    If the user discovers that a function is not working properly, then they must eliminate this fault immediately. If this is not the task of the user or if the user does not possess the appropriate technical knowledge, then they should report this fault to their superior (operator). Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 11  Unauthorised design changes to the implement  Insufficient monitoring of implement parts which are subject to wear  Improperly executed repairs  Disasters due to the effects of foreign objects and force majeure Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 12: Representation Of Safety Symbols

    Non-compliance with these instructions can cause faults on the implement or disturbance to the environment. NOTE Indicates handling tips and particularly useful information. These instructions will help you to use all the functions of your implement in the best way possible. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 13: Organisational Measures

    As well as all the safety information in this operating manual, comply with the general, national regulations pertaining to accident prevention and environmental protection. When driving on public roads and routes you should comply with the statutory road traffic regulations. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 14: User Training

    "Workshop". The personnel of a specialist workshop shall possess the appropriate knowledge and suitable aids (tools, lifting and support equipment) for carrying out the maintenance and repair work on the implement in a way which is both appropriate and safe. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 15: Safety Measures In Normal Operation

    Carefully fix and secure larger assemblies to lifting gear when carrying out replacement work. Check all the screw connections for firm seating. On completion of the maintenance work, check the function of the safety devices. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 16: Design Changes

    It is strictly forbidden to  drill holes in the frame or on the running gear.  increase the size of existing holes on the frame or the running gear.  weld support parts. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 17: Spare And Wear Parts And Aids

    Immediately replace any implement parts which are not in a perfect state. Use only genuine AMAZONE spare and wear parts or the parts cleared by AMAZONEN-WERKE so that the operating permit retains its validity in accordance with national and international regulations. If...

  • Page 18: Warning Symbols And Other Labels On The Implement

    2. The consequence of non-compliance with the risk avoidance instructions. For example: causes serious injuries to fingers or hands. 3. Risk avoidance instructions. For example: only touch implement parts when they have come to a complete standstill. Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 19 It is forbidden to stand in the swivel range of the implement when implement parts are being lowered.  Instruct personnel to leave the swivel range of any implement parts which can be lowered before you lower the parts. Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 20  Actuate the operating controls for the tractor's three-point hydraulic system  only from the designated workstation.  under no circumstances if you are in the stroke area between the tractor and implement. Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 21 Secure the tractor and the implement against unintentional start-up and rolling before any intervention in the implement.  Depending on the type of intervention, read and understand the information in the relevant sections of the operating manual. Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 22  Ensure that all personnel maintain an adequate safety distance from moving implement parts. MD 110 This pictogram identifies parts of the implement that serve as a handle. MD 114 This symbol indicates a lubrication point Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 23 Never use the water from the hand wash tank as drinking water. The materials used to construct the fresh water tank are not food-safe. MD 199 The maximum operating pressure of the hydraulic system is 210 bar. Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 24  Instruct people to leave the danger area between the tractor and the implement whenever the engine of the tractor is running and the tractor is not secured against unintentional rolling. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 25: Positions Of Warning Symbols And Other Labels

    General Safety Instructions 2.13.1 Positions of warning symbols and other labels Warning symbols The following diagrams show the arrangement of the warning symbols on the implement. Fig. 1 Fig. 2 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 26: Dangers If The Safety Information Is Not Observed

    Besides the safety information in this operating manual, the generally applicable national workplace safety and accident prevention regulations are binding. Comply with the accident prevention instructions on the warning symbols. When driving on public roads and routes, comply with the appropriate statutory road traffic regulations. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 27: Safety Information For Users

    Any helpers may only act as guides standing next to the vehicles, and may only move between the vehicles when both are at a standstill. Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 28  must not chafe against other parts.  The release ropes for quick action couplings must hang loosely and may not release themselves when lowered.  Also ensure that uncoupled implements are stable! Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 29 The front tractor axle must always be loaded with at least 20 % of the empty tractor weight, in order to ensure sufficient steering power.  Always fix the front or rear weights to the intended fixing points according to regulations. Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 30  Adjust your forward speed to the prevailing conditions.  Before driving downhill, switch to a low gear.  Before road transport, always switch off the independent wheel braking (lock the pedals). Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 31: Hydraulic System

     Replace the hydraulic hose lines if they are damaged or worn. Only use original AMAZONE hydraulic hose lines.  The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even...

  • Page 32: Electrical System

     Only a specialist workshop may adjust the height of the drawbar on yoke bars with a drawbar load. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 33: Brake System

    Hydraulic brake system for export implements  Hydraulic brake systems are not approved in Germany.  When filling up or replacing the brake fluid, use the prescribed hydraulic fluids. When replacing the hydraulic fluids, comply with the appropriate regulations. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 34: Tyres

    Only use the steps and the platform when filling the hopper! It is forbidden to ride on the implement during operation.  During the calibration test, note the danger points from rotating and oscillating implement parts.  Do not place any parts in the hopper. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 35: Cleaning, Maintenance And Repair

     Spare parts must meet at least the specified technical requirements of AMAZONEN-WERKE! This is ensured through the use of original AMAZONE spare parts. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 36: Loading And Unloading

    2. Place the implement on the transport vehicle and lash it down as prescribed. Fig. 4 The (Fig. 5) symbol marks the lashing points on the implement. Fig. 5 Fig. 6/… (1) Front lashing points Fig. 6 Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 37 Loading and unloading Fig. 7/… (1) Middle lashing points (2/3) Rear lashing points Fig. 7 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 38: Product Description

    (1) Seed hopper, three partitions (5) Running gear (2) ConTeC coulter (6) Support wheel (3) Press roller (for maintaining the coulter (7) Seed hose penetration depth and for closing the seed (8) Wheel chock furrow) (4) Seed distributor head Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 39: Overview Of Assembly Groups

    Product description Overview of assembly groups Fig. 9/... Control terminal AMALOG Fig. 9 Fig. 10/... (1) Draw rail (2) Loading board with ladder (pivoting) Fig. 10 Fig. 11/... (1) Mounting for supply lines Fig. 11 Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 40 (4) Case for stowing  of the operating manual  of a metering roller  of the digital scale Fig. 12 Fig. 13/... (1) Star wheel (lifted) (2) Calibration crank Fig. 13 Fig. 14/... ConTeC coulter Fig. 14 Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 41 (1) Seed tube monitoring (optional) The seed tube hoses represent the connection between the distributor head and the coulters. Each seed tube hose can be equipped with a sensor (Fig. 17/1) that detects the seed flow. Fig. 17 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 42: Safety And Protective Equipment

    (acts as guard screen in seed hopper) Fig. 18 Fig. 19/… (1) Catch hooks (for locking the implement boom during transportation) Fig. 19 Fig. 20/… (1) Wheel chocks (parking position under the seed hopper) Fig. 20 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 43: Transportation Equipment

    (5) 2 reflectors, triangular Fig. 22 Fig. 23/... (1) 2 forwards-facing limiting lights (2) 2 forwards-facing warning signs Fig. 23 Fig. 24/... (1) 2 x 4 reflectors, yellow, (laterally with a max. spacing of 3 m) Fig. 24 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 44: Overview - Supply Lines Between The Tractor And The Implement

    Compliance with all the instructions in this operating manual.  Adherence of inspection and maintenance work.  Exclusive use of original AMAZONE spare parts. Other uses to those specified above are forbidden and shall be considered as improper. For any damage resulting from improper use ...

  • Page 45: Danger Areas And Danger Points

     in the area of moving parts.  in the area of the swivelling implement booms.  underneath raised, unsecured implements or parts of implements. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 46: Rating Plate And Ce Mark

    (4) Perm. system pressure total weight kg (5) Perm. front axle load/drawbar load kg (6) Perm. system pressure rear axle load (7) Perm. system pressure bar (8) Factory Fig. 27 (9) Model year (10) Year of manufacture Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 47: Technical Data

    (see rating plate) without [km/h] brake system with dual-circuit Permissible max. pneumatic braking [km/h] speed system with hydraulic [km/h] brake system Operation without a brake system is not permitted in Germany and in several other countries. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 48: Necessary Tractor Equipment

    The workplace-related emission value (acoustic pressure level) is 74 dB(A), measured in operating condition at the ear of the tractor driver with the cab closed. Measuring unit: OPTAC SLM 5. The noise level is primarily dependent on the vehicle used. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 49: Layout And Function

    The ConTeC coulter optimises the seeding accuracy, area efficiency and service life. The implement can be folded to a transport width of 3 m. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 50: Hydraulic Hose Lines

    (neutral position). 2. Clean the hydraulic connectors of the hydraulic hose lines before you couple the hydraulic hose lines to the tractor. 3. Connect the hydraulic hose line(s) to the tractor control unit(s). Fig. 29 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 51: Uncoupling The Hydraulic Hose Lines

    2. Release the hydraulic connectors from the hydraulic sockets. 3. Protect the hydraulic connectors and hydraulic connector sockets from soiling using the dust protection caps. Fig. 30 4. Place the hydraulic hose lines in the hose cabinet. Fig. 31 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 52: Service Brake System

    The crank (Fig. 32/1) is used to activate the parking brake. Engaging the parking brake: Turn the crank to the right (R). Releasing the parking brake: Turn the crank to the left (L). Fig. 32 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 53: Dual-Circuit Pneumatic Braking System

    The dual-circuit pneumatic brake system has  A supply line (Fig. 33/1) with coupling head (red)  A brake line (Fig. 33/2) with coupling head (yellow). Fig. 33  A trailer brake valve (Fig. 34/1) Fig. 34 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 54: Coupling The Brake And Supply Lines

    4. Clean the dirty sealing rings and replace any damaged sealing rings. 5. Fasten the hose coupling of the brake line (yellow) in compliance with regulations in the coupling marked yellow (Fig. 35/2) on Fig. 35 the tractor. Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 55 In an emergency, pull the red button (Fig. 36/1) to brake the implement. The implement does not have any braking effect if the tractor parking brake is released when the supply line (red) is connected. Fig. 36 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 56: Uncoupling The Supply And Brake Line

    DANGER First secure the implement with the wheel chocks (Fig. 37) before you uncouple the implement from the tractor! Fig. 37 Fig. 38/… (1) Wheel chocks (parking position under the seed hopper) Fig. 38 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 57: Control Elements Of The Dual-Circuit Pneumatic Braking System

    When the supply line (red) is coupled to the tractor, the parking brake is released automatically, and as soon as the operating pressure has built up, the black button (Fig. 40/1) will be automatically pulled out of the assembly. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 58: Hydraulic Operating Brake System

    1. Release the hydraulic connectors from the hydraulic sockets. 2. Secure the hydraulic socket and hydraulic connector with protective caps (Fig. 42/1) against soiling. 3. Place the hydraulic hose line on the holder for the supply lines. Fig. 42 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 59: Control Terminal Amalog

     initiates an alarm when the set minimum seed quantity is reached in the hopper.  shows the current blower fan speed.  initiates an alarm when the blower fan speed deviates from the nominal value. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 60: Frame And Implement Booms

    (Fig. 44/5). Threaded cartridge The threaded cartridges (Fig. 45/1) include  the accessories kit with the operating manual,  the metering rollers in parking position,  the scales for the calibration test. Fig. 45 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 61: Hopper

    When the blower fan is running, the hopper cover (Fig. 47/1) must be firmly closed (see section "Filling the hopper", Seite 144). Fig. 47 A pressure gauge (Fig. 48/1) indicates the pressure in the sealed delivery system. Fig. 48 Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 62 (Fig. 50/1) on the metering unit. Fig. 50 The pressure gauges (Fig. 51/1-3) show the pressures of the individual chambers (Fig. 46/1- At a standstill, pressures between 25 and 35 bar are reached in the individual chambers. Fig. 51 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 63: Digital Fill Level Monitoring

    Attach the sensor in the upper or lower bracket, Fig. 53 depending on the spread rate. This allows the residual seed volume to be set, at which the warning message and the alarm signal is to be issued. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 64: Hand Wash Tank

    The materials of the hand wash tank are not food safe. Fig. 55 Work lights (optional) Fig. 56/... (1) Work floodlights Separate power supply from the tractor is required. Fig. 56 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 65: Quick Emptying (Optional)

    3. Slowly open the quick emptying with the lever. 4. Clean the sealing area of the quick emptying before putting back into operation. 5. Close the quick emptying. 6. Secure the lever (Fig. 57/1) using the knurled screw (Fig. 57/2). Fig. 57 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 66: Seed/Fertiliser Metering

    Fig. 59 The seed or fertiliser falls into the delivery tube (Fig. 60/1). The air current generated by the blower fan conveys the seed/fertilizer mixture to the distributor head and then onto the coulters. Fig. 60 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 67: Metering Rollers

    The metering roller selection is dependent on  the seed type  the spread rate. Fit all of the seed metering units with the same metering roller. Fit the fertiliser metering unit with the fertiliser metering roller. 7.5 cm 20 cm Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 68 Layout and function 40 cm 120 cm 210 cm 350 cm 600 cm 660 cm 880 cm Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 69: 5.10.1.1 Metering Rollers Table

    Buckwheat Spelt Fertiliser (granular) Peas Flax (dressed) Barley Grass seed Oats Millet Caraway Lupins Alfalfa Maize Poppy seed Oil linen (moist dressing) Fodder radish Phacelia Rapeseed Rice Red clover Mustard Soya Sunflowers Turnips Triticale Wheat Vetches Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 70: 5.10.1.1 Converting The Metering Roller

    The reduce the metering rate, replace the metering wheels by idler gears. 5.10.1.2 Fertiliser metering roller The fertiliser metering unit is equipped with a fertiliser metering roller (Fig. 64/1) that is suitable for all fertiliser types (see Metering Rollers Table, Seite 69). Fig. 64 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 71: Adjusting The Spread Rate (Seed And Fertiliser) On The Vario Gearbox

    30 kg/ha  An inner white scale (Fig. 66/2) for all spread rates below 30 kg/ha  Fig. 66 A coloured scale (Fig. 66/3) with all gearbox settings from 1 to 100. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 72: Calibration Test

    Fig. 67 When not in use, the calibration troughs (Fig. 68/1) are inserted inside one another and secured in the transport bracket using a linch pin (Fig. 69/1). Fig. 68 Fig. 69 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 73: Blower Fan

    The fan speed is set correctly when the indicator for the pressure gauge is between 45 and 60 mbar. At an idle, pressures between 25 and 35 bar are reached in the individual hopper chambers. Fig. 71 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 74: Distributor Head

    The seed line monitoring is not triggered. There is no warning message. The warning message is only triggered if the if the seed line is blocked between the sensor and the air separator. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 75: Star Wheel

    The star wheel controls the creation of tramlines. Approx. 5 seconds after each time the star wheel is swivelled up, e.g. before turning at the end of the field, the tramline counter is advanced Fig. 74 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 76: Contec Coulter

    Fig. 75 The seed planting depth depends on the factors  the position of the trailing press roller  the condition of the soil  the coulter pressure  the working speed. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 77: Seed Placement Depth

    Reduce the coulter pressure on light soils, so Fig. 78 that the trailing press roller (Fig. 75/2) does not penetrate too deep into the soil. Increase the coulter pressure on heavy soils, to press down the seed furrow with the trailing press roller. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 78: Press Rollers

    (1) Full foam wheels – triangular profile Due to its wedge shape, this wheel provides maximum contact pressure under particularly dry conditions and on light soils. Its robustness pays off especially when seeding in stiff stubble. Fig. 82 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 79: Half-Sided Switching Off (Part Width)

    A sensor (Fig. 84/4) checks whether the shutters (Fig. 84/1), which open the and close the seed line tubes (Fig. 84/2), are working properly. If the setting is wrong, the on-board computer emits an alarm. AMALOG Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 80 Seed drill working width 12.0 m 15.0 m Tramline spacing Tramline rhythm (working width of the fertiliser spreader and field sprayer) 24 m 30 m 48 m 36 m 45 m 30 m 18 m 42 m Fig. 86 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 81: Tramline Rhythm No. 1

    Tramline distance 24 m Tramline counter display (D) Working width of the seed drill (A) 15 m Working width of the fertiliser spreader/field 30 m sprayer (B) Tramline distance 30 m Fig. 88 Tramline counter display (D) Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 82: Tramline Rhythm No. 2

    36 m Tramline counter display (D) 2/0/1 Working width of the seed drill (A) 15 m Working width of the fertiliser spreader/field 45 m sprayer (B) Tramline distance 45 m Fig. 90 Tramline counter display (D) 2/0/1 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 83: Tramline Rhythm No. 37

    Working width of the seed drill (A) 12 m Working width of the fertiliser spreader/field 30 m sprayer (B) Tramline distance 30 m Tramline counter display, left (D) 1/2/3/0/5/6/0/8/9/10 Tramline counter display, right (D) 1/0/3/4/5/6/7/8/0/10 Fig. 92 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 84: Tramline Rhythm No. 43

    Working width of the seed drill (A) 12 m Working width of the fertiliser spreader/field 42 m sprayer (B) Tramline distance 42 m Tramline counter display, left (D) 1/0/3/4/5/6/7/8/9/10/11/12/0/13 Tramline counter display, right (D) 1/2/3/4/5/0/7/8/0/10/11/12/13/14 Fig. 93 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 85: Commissioning

    This does not apply to equipment movements that:  are continuous or  are automatically locked or  require a float position or pressure position due to their function. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 86: Checking The Suitability Of The Tractor

    The front axle of the tractor must always be subjected to at least 20 % of the empty weight of the tractor. The tractor must achieve the brake delay specified by the tractor manufacturer, even with the implement connected. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 87: Calculating The Actual Values For The Total Tractor Weight, Tractor Axle Loads And Load Capacities, As Well As The Minimum Ballast

    § 70 of the German Regulations Authorising the Use of Vehicles for Road Traffic and the required approval according to § 29, paragraph 3 of the German Road Traffic Regulations. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 88: Data Required For The Calculation (Hitched Implement)

    [m] Tractor wheel base See tractor operating manual or vehicle documents or measurement [m] Distance between the centre of the rear See tractor operating manual or vehicle axle and the centre of the lower link documents or measurement connection Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 89: Calculation Of The Required Minimum Ballasting At The Front G

    (section 6.1.1.7). 6.1.1.6 Tyre load capacity Enter the double value (two tyres) of the approved load capacity (see, for example, tyre manufacturer's documentation) in the table (section 6.1.1.7). Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 90: Table

    (if required) attached to the tractor for the minimum front ballast (G V min You must use a front weight, which is equal to at least the required minimum front ballast (G V min Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 91: Requirements For Tractor Operation With Attached Implements

    Then the actual tractor weight must be greater than or equal to () the actual weight of the connected implement.  The maximum forward speed is 25 km/h. Note: In Russia and many other countries, the permissible top speed is 10 km/h. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 92: Securing The Tractor/Implement Against Unintentional Start-Up And Rolling

     This is how to prevent unintentional lowering. 3. Shut down the tractor engine. 4. Remove the ignition key. 5. Apply the tractor parking brake. 6. Secure the implement with wheel chocks against unintentionally rolling away. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 93: Installation Regulations For The Hydraulic Fan Drive Connection

    The capacity of the tractor's oil tank (Fig. 95/4) should be at least twice the oil flow rate. If the hydraulic fluid heats up excessively, the installation of an oil cooler is required at a specialist workshop. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 94: Coupling And Uncoupling The Implement

    Instruct people to leave the danger area between the tractor and the implement before you approach the implement. Any helpers may only act as guides standing next to the tractor and the implement, and may only move between the vehicles when both are at a standstill. Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 95 Do not connect the supply line (red) of the service brake to the tractor until the tractor engine is shut down, the tractor parking brake is applied and the ignition key is removed! Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 96 2. Attach one ball sleeve (Fig. 97/1) with a collecting tray over each of the lower links of the drawbar and lock with a linch pin. The ball sleeves depend on the tractor type (see tractor operating manual). Fig. 97 Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 97 11. Apply the tractor parking brake, switch the tractor engine off and remove the ignition key. Fig. 99 12. Connect the supply lines to the tractor (see section 7.2 to 7.6, from Seite 99). Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 98 17. Check the function of the braking and lighting system. 18. Stow the wheel chocks in the brackets and lock with a spring clamp (Fig. 101). 19. Before commencing a run, perform a braking test. Fig. 101 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 99: Connecting The Hydraulic Connections

    The tractor control unit must be used in different types of activation, depending on the hydraulic function. Latched, for a permanent oil circulation Tentative, activate until the action is executed Float position, free oil flow in the control unit Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 100 Pressureless hose (see section "Installation regulations for the hydraulic fan drive connection", Seite 93). Check the route of the supply lines. The supply lines  Must easily give way to all movements in bends without tensioning, kinking or rubbing.  must not chafe against other parts. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 101: Making Further Connections

    Notes Assembly: Plug (7-pin) Road traffic lighting system Tractor (Fig. 25/8) (optional) Plug the connector into the Implement plug On-board computer data cable Terminal terminal as described in the (Fig. 25/7) AMALOG (optional) AMALOG operating manual. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 102: Connecting The Pressure Gauge

    (brake line).  and then the red coupling head (supply line). Implement-side Interface identification of the Tractor connection Function brake lines yellow Brake line (Fig. 25/6) Dual-circuit pneumatic braking system Supply line (Fig. 25/6a) Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 103: Connecting The Hydraulic Brake System

    Connect the hydraulic brake connection (Fig. 104) to the hydraulic tractor brake connection. Fig. 104 Check the hydraulic connection for cleanlinesss before coupling. DANGER Check the routing of the brake line. The brake line must not chafe on foreign parts. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 104: Uncoupling The Implement

    5.1 Turn the locked pin (Fig. 106/1) by ° until the clamping sleeve(see Fig. 107/1) is released. 6. Hold onto the cable pull (Fig. 108) and pull out the pin (Fig. 107/2). Fig. 106 Fig. 107 Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 105 Seite 56). Fig. 110 When uncoupling the pneumatic brake lines first of all disconnect the red hose coupling (supply line) and then the yellow hose coupling (brake line) from the tractor! Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 106 19. Pull the tractor forwards. DANGER While pulling the tractor forwards no personnel are allowed to be between the tractor and the implement! Fig. 113 CAUTION Danger of getting crushed in the area of the moving draw rail. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 107: Settings

    (see section 10.1, Seite 138).  Switch off the tractor's PTO shaft.  Wait until the tractor's PTO shaft stops moving.  Apply the tractor's parking brake.  Switch off the tractor's engine.  Remove the ignition key. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 108: Repositioning The Fill Level Sensor

    This ensures that the sensor head (Fig. 116/2) protrudes into the seed or fertiliser. 5. Tighten up the nut (Fig. 114/1). The close the opening, insert the dummy (Fig. 114/3) into the holder and clamp it firmly. Fig. 116 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 109: Pre-Selection Of The Metering Roller

    Working width per metering unit Required spread rate 175 kg/ha Conversion factors: Gearbox position 20 0.088 1/m Gearbox position 80 0.351 1/m The implement-specific conversion factors i and i serve to convert a distance into a rotation. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 110: Installing/Removing The Metering Roller

    2. Close the opening to the hopper (only necessary when the hopper is full). 2.1 Remove the key (Fig. 117/1) from the holder. 2.2 Release two nuts (Fig. 118/1) but do not remove. Fig. 117 Fig. 118 Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 111 6.1 Turn the bearing cover (Fig. 121/2) 6.2 Pull off the bearing cover (Fig. 121/2). Fig. 121 7. Pull the metering roller out of the metering unit. Install the metering roller in the reverse sequence. Fig. 122 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 112: Adjusting Seed And Fertiliser Quantity Using A Calibration Test

    "Filling the hopper", Seite 144) The minimum filling quantity for calibration is 1/4 hopper content (for fine seeds, accordingly less hopper content). 4. Put a calibration trough (Fig. 124/1) in the bracket under each metering unit. Fig. 124 Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 113 9. Set the pointer (Fig. 127/2) of the gearbox leaver from below to the gearbox setting value. 10. Tighten the locking knob. 11. The implement is equipped with two Vario gearboxes. Repeat the procedure as described. Fig. 127 Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 114 The usual area for the calibration test is 1/40 ha. With extremely small seeding rates, e.g. with rape, it is advisable to perform the calibration test for 1/10 ha. Example Working width: ......12.0 m Number of crank turns on 1/20 ha: ......... 19.0 Fig. 129 Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 115 17. Repeat the calibration test until the desired application rate is achieved. 18. Secure the calibration trough on the transport bracket. 19. Close the openings under each metering unit. 20. Clip the calibration crank into its transport bracket. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 116: Determining The Gearbox Setting Using The Calculating Disc Rule

     Gearbox setting 50 (Fig. 131/D). 3. Set the gearbox lever to the value read from the disc. 4. Check the gearbox setting by carrying out another calibration test (see "8.4", Seite 112). Fig. 131 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 117: Adjusting Blower Fan Speed

    The fan speed is set correctly when the indicator of the pressure gauge (Fig. 133/1) is between 45 and 60 mbar. At an idle, pressures between 25 and 35 bar are reached in the individual hopper chambers. Fig. 133 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 118: Blower Fan Speed In Multiple Chamber Systems

    Set the target blower fan speed  via the tractor's flow control valve or (if not present)  via the pressure relief valve of the blower fan hydraulic motor if the tractor does not have a flow control valve Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 119 The pressure difference between the individual hopper chambers may not exceed a maximum of 5 mbar! 5. If the system pressure is not reached, check the system for leaks. Fig. 137 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 120: Setting The Blower Fan Speed Via The Flow Control Valve Of The Tractor

    The blower fan is equipped with a pressure relief valve that is installed in two versions  Pressure relief valve with round outer contour (Fig. 138/1) Fig. 138  Pressure relief valve with hexagonal outer contour (Fig. 139/1) Fig. 139 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 121: Pressure Relief Valve With Round Outer Contour

    Do not exceed the maximum blower fan speed of 400 Blower fan speed Turning to the right: increases the target blower fan speed. Turning to the left: reduces the target blower fan speed. 3. Tighten the lock nut. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 122: Pressure Relief Valve With Hexagonal Outer Contour

    Do not exceed the maximum fan speed of 4000 rpm. Blower fan speed Turning to the right: increases the target blower fan speed. Turning to the left: reduces the target blower fan speed. 3. Tighten the lock nut. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 123: Adjust The Horizontal Position Of The Implement Booms

    Fig. 144 Fig. 145/... (1) Pressure relief valve under the operation platform (2) Adjustment screw for the boom pressure Fig. 145 Fig. 146/… (1) Pressure gauge, shows the set boom pressure. Fig. 146 Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 124 Increase the pressure on the side boom by 5 bar. 3.2 Support wheels of the boom are exposed to high loads: Reduce the pressure on the side boom by 5 bar. 4. Tighten the lock nut. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 125: Adjusting The Seed Placement Depth

    When not in use, the tool is attached to the transport bracket and secured with a linch pin (Fig. 148/1). Fig. 148 2. Insert the tool (Fig. 149/1) into the setting device (Fig. 149/2). Fig. 149 Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 126 (see section "Checking the seed placement depth", Seite 150). Check the seed placement depth when you have changed the tyre inflation pressure (see section "Checking the seed placement depth", Seite 150). Check the coulter pressure and readjust if necessary. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 127: Setting The Coulter Pressure

    1.2 Apply pressure to the hydraulic cylinder by actuating the blue control unit The pressure gauge (Fig. 153/1) is pressurised, the indicator (Fig. 153/3) changes its position:  The coulters work with increased coulter pressure. Fig. 154 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 128: Air-Filled Wheel Press Roller

    Check the placement depth of the seed after each adjustment. Air-filled wheel press roller Depending on the soil structure, select the most suitable tyre inflation pressure (Fig. 156/1) between 0.8 and 1.2 bar for the press roller. Fig. 156 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 129: Setting The Tramline Rhythm/Counter

    The tramline counter is coupled with the operating position sensor on the start wheel. Each time the implement or the star wheel is lifted, the tramline counter advances by one digit. Pressing the STOP button before lifting the star wheel prevents the tramline counter from advancing. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 130: Half-Sided Switching Off

    4. Reduce the seeding rate to half. 4.1 Adjust the gearbox setting lever (Fig. 159/1) accordingly. Fig. 159 Do not forget to switch the half-width of the implement back on again after turning at the end of the field. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 131: Transportation

    Risks of being crushed, cut, caught, drawn in or struck if the implement is unintentionally released from its attached or hitched position. Before transportation, visually check that the lower links are properly secured against accidental loosening. Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 132 Instruct people to leave the loading site before approaching the implement. DANGER Lock the tractor control units during road transport! DANGER In bends take into consideration the wide sweep and the centrifugal mass of the implement. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 133: Set The Implement To Road Transport Mode

    "Transportation equipment"). The warning signs and yellow reflectors must be clean and undamaged, Seite 43. 8. Switch the work lights off during transport to avoid blinding other motorists. DANGER Lock the tractor control units during road transport! Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 134: Legal Regulations And Safety

    (see section 6.1.3). Revolving beacon In several countries, the implement and/or the tractor must be equipped with a revolving beacon. Ask your local importer/implement dealer about the legal guidelines. The revolving beacon is subject to approval in Germany. Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 135 These risks pose serious injuries or death. Comply with the maximum load of the connected implement and the approved axle and support loads of the tractor. Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 136 Moreover, the permissible transport width of 3 m is exceeded. Push the outer harrow elements into the main tube of the exact following harrow before you perform any transport journeys. In bends take into consideration the wide sweep and the centrifugal mass of the implement. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 137: Use Of The Implement

    Risk of contusions, drawing in and catching during implement operation without the intended protective equipment! Only ever start up the implement when the protective equipment is fully installed. Only actuate the tractor control units from inside the tractor cab! Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 138: Unfolding/Folding The Implement Boom

    (Fig. 160/1) and peg in working position [see Table (Fig. 161)] 3. Lock the pins (Fig. 160/2) with linch pins. Fig. 160 Working position: Insert pin in hole (1) Transport position: Insert pin in hole (2) Fig. 161 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 139: Folding The Implement Booms

    3rd row touch the ground and prevent folding out. Fig. 164 6.2 Put the yellow tractor control unit into the neutral position and leave it in the neutral position during operation. 10.1.2 Folding the implement booms Fig. 165 Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 140 4. Raise the rear frame up to approx. 10° before it reaches the vertical position (see Fig. 166). 4.1 Actuate the yellow control unit until the rear frame is raised.  Actuation of the yellow control unit cause the star wheel to be lifted (Fig. 166/1). Fig. 166 Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 141 Fig. 168 Correct the tilt of the rear frame (see Fig. 166) if necessary. 5.1 Actuate the yellow control unit until both implement booms are in the transport locking mechanism. Fig. 169 Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 142 6. Apply the tractor parking brake, switch the tractor engine off and remove the ignition key. 7. Peg the support wheels into transport position (see Fig. 170) 7.1 Peg each pair of support wheels with two pins and secure them (linch pin). Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 143 Be sure to secure the support wheels properly before transport on roads. 8. Move the implement into a horizontal position by actuating the tractor lower links. The implement requires sufficient ground clearance in all driving situations. Fig. 171 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 144: Filling The Hopper

    Table (Metering Rollers Table, Seite 69) and assemble (see section "Installing/removing the metering roller", Seite 110). 5. Adjust the fill level sensors of the hopper chambers (see section "Repositioning the fill level sensor", Seite 108). Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 145 Fig. 173 6.3 Take hold of the ladder by the handle (Fig. 174/2) and swivel into operating position. Make sure that the ladder engages. Fig. 174 7. Climb on the loading plate via the ladder. Fig. 175 Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 146 Hold on to the grips (Fig. 178/1) of the hopper cover when standing on the sieves.  You must not step on the sieve when the hopper is full and the Fig. 178 transported material covers the sieve. Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 147 The handle (Fig. 180/2) is used to close the hopper cover. Fig. 180 11.3 Remove the spring-loaded pin (Fig. 181/1) and swivel the lever (Fig. 181/2) downwards. Fig. 181 11.4 Lock the lever (Fig. 182/1). Fig. 182 Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 148 In operating position, the ladder can be damaged by the drawbar when turning the implement. Fig. 183 12.1 Press the (Fig. 184/1) button. 12.2 Press the lever (Fig. 184/2) down.  The ladder automatically swivels into the slanted position. Fig. 184 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 149: Work Commencement

    6. Start. 7. Check the placement depth of the seed and correct if necessary (see section "Checking the seed placement depth", Seite 150)  after 100 m  after changing from light to heavy soil and vice-versa. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 150: Checking The Seed Placement Depth

    (see section "Clean the distributor head", Seite 159). Visual inspection of the delivery lines The delivery lines may not sag! Accumulations of e.g. fertiliser and seed residues cause increased wear and must be removed immediately. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 151: Turning At End Of The Field

    During the work, operate the yellow tractor control unit in neutral position. The pressure gauge (Fig. 188/1) indicates the pressure that is applied to the hydraulic cylinders. Fig. 188 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 152: End Of Work In The Field

    As a result, rotation of the metering rollers is blocked and damage can be caused to the drive! 3. Move the implement into transport position (see section 10.1, Seite 138). 4. Switch off the AMALOG Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 153: Emptying The Hopper And/Or Metering Unit

    The sticker (Fig. 189/1) should remind the tractor driver to empty and clean the metering unit after finishing the seeding work. Fig. 189 The metering unit must be emptied and cleaned after completing the seeding work in all cases. Fig. 190 Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 154 6. Pull the shutter (Fig. 194/2) slowly out of the metering unit.  The seed drops into the calibration trough. 7. Reassembly occurs in the reverse sequence. 8. Secure the calibration trough(s) (Fig. 67) on the transport bracket. Fig. 194 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 155: Faults

    Alter the alarm limit Oil volume too low or too high Set the oil volume Fan sensor defective Replace the fan sensor Distance sensor Distance sensor defective Replace the distance sensor (star wheel/Vario gearbox) not functioning Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 156: Cleaning, Maintenance And Repairs

    (see section 10.1, Seite 138).  The rear frame is fully lowered.  The tractor parking brake is applied.  The tractor PTO shaft is shut off.  The tractor engine is switched off.  The ignition key is removed. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 157: Securing The Connected Implement

     After cleaning, grease the implement, in particular after cleaning with a high pressure cleaner/steam jet or liposoluble agents.  Observe the statutory requirements for the handling and removal of cleaning agents. Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 158 4. Empty the hopper and the metering units (see section "Emptying the hopper and/or metering unit.", Seite 153). 5. Clean the distributor head [see section "Clean the distributor head", Seite 159]. 6. Clean the implement with water or with a high pressure cleaner. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 159: Clean The Distributor Head

    8. Fix the plastic cap with winged nuts (Fig. 198/1). Fig. 198 Intensive cleaning requires the shutters to be removed according to the instructions in section "Adjusting the tramline to the track width of the cultivating tractor", Seite 172. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 160: Lubrication Specifications

    After the first heating up, no more grease/oil should escape. Lubricants For lubrication work use a lithium saponified multipurpose grease with EP additives: Company Lubricant designation ARAL Aralub HL2 FINA Marson L2 ESSO Beacon 2 SHELL Retinax A Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 161: Overview Of Lubrication Points

    Lubrication interval [h] Draw rail Fig. 201 Pivot point of the implement Fig. 202 to Fig. 203 boom Hydraulic cylinder rotation point Fig. 204 to Fig. 207 Axle See section 12.5.5 Seite 179 Lighting (optional) Fig. 208 Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 162 Cleaning, maintenance and repairs Fig. 201 Fig. 202 Fig. 203 Fig. 204 Fig. 205 Fig. 206 Fig. 207 Fig. 208 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 163: Maintenance Schedule - Overview

    After the first Specialist Check all screw connections for a secure fit. Section 12.6 20 operating hours workshop 10 operating hours Specialist Checking the tightening torques of wheel nuts Section 12.5.1 after a wheel change workshop Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 164 Check the tyre inflation pressure on the support Section 12.4.5 wheels Check the tyre inflation pressure on the press Section 12.4.6 rollers Checking the oil level in the Vario gearbox Section 12.4.1 Every 200 operational Specialist Lubricating the axles Section 12.5.5 hours workshop Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 165 1000 operating hours Specialist Checking/adjusting the bearing clearance of the Section 12.5.7 workshop wheel hubs (specialist workshop) Specialist Checking the brake drum for dirt (specialist Section 12.5.4 workshop workshop) Specialist Section Brake lining inspection (specialist workshop) workshop 12.5.4.1 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 166: Checking The Oil Level In The Vario Gearbox

    Servicing roller chains and chain wheels On all roller chains, at the end of the planting season  Clean (including the chain wheels and chain tensioner)  Check  Lubricate with low-viscosity mineral oil (SAE30 or SAE40). Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 167: Checking The Inflation Pressure Of The Running Gear Tyres

    Check the tyre inflation pressure on the support wheels Check compliance with specified tyre pressure (see table Fig. 212). Adhere to the inspection intervals (see section on Maintenance schedule – overview, Seite 163). Nominal tyre inflation Tyres pressure 400/50-15.5 1.8 bar Fig. 212 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 168: Check The Tyre Inflation Pressure On The Press Rollers

    Adhere to the inspection intervals (see section on Maintenance schedule – overview, Seite 163). Nominal tyre inflation Tyres pressure 4.00–8 0.8 to 1.2 bar see also instructions in section "Adjusting the seed placement depth", Seite 125). Fig. 213 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 169: Workshop Setting And Repair Work (Specialist Workshop)

    Checking the tightening torques of wheel nuts (specialist workshop) Check compliance with tightening torques (see table Fig. 214). Adhere to the inspection intervals (see section on Maintenance schedule – overview, Seite 163). Wheel nut Tightening torque M22x1.5…10.9 400 Nm Fig. 214 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 170: Adjusting The Tramline To The Track Width/Wheelmark Spacing (Specialist Workshop)

    2. Before working on the distributor heads (Fig. 215/1), fold them to the rear over the frame of the implement boom. 3. Apply the tractor parking brake, switch the tractor engine off and remove the ignition key. Fig. 215 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 171: Adjusting The Tramline To The Track Width Of The Cultivating Tractor (Specialist Workshop)

    The seed line tubes (Fig. 217/1) of the tramline coulters must be attached to the distributor head openings, which can be closed by the shutters (Fig. 217/2). If necessary, interchange the seed line tubes. Fig. 217 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 172: Adjusting The Tramline To The Track Width Of The Cultivating Tractor (Specialist Workshop)

    Deactivate any non-required shutters (Fig. 217/2) (see Seite 173). Deactivated shutters do not close the feed lines to the tramline coulters. Always activate or deactivate pairs of shutters positioned opposite each other on the base plate. Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 173 13. Install the foam insert (Fig. 221/1). 14. Install the inner distributor cover (Fig. 221/2). 15. Install the ring (Fig. 221/3). 16. Install the outer distributor cover (Fig. 221/4). 17. Check the function of the tramline circuit. Fig. 221 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 174: Hydraulic System (Specialist Workshop)

     Replace the hydraulic hose lines if they are damaged or worn. Only use our original AMAZONE hydraulic hose lines.  The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even...

  • Page 175: Repairs To The Pressure Tank (Workshop)

    Fig. 223/... (1) Manufacturer's marking on the hydraulic hose line (A1HF) (2) Date of manufacture of the hydraulic hose line (10/02 = year/month = February 2010) (3) Maximum approved operating pressure (210 BAR). Fig. 223 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 176: 12.5.3.3 Maintenance Intervals

    The date of manufacture of the hydraulic hose line on the assembly plus six years is decisive. If the date of manufacture on the assembly is "2010", then the hose should not be used after February 2016. For more information, see "Labelling of hydraulic hose lines". Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 177: 12.5.3.5 Installation And Removal Of Hydraulic Hose Lines

    12.5.3.5 Installation and removal of hydraulic hose lines When installing and removing hydraulic hose lines, always observe the following information:  Only use original AMAZONE hydraulic hose lines!  Ensure cleanliness.  You must always install the hydraulic hose lines so that, in all states of operation: ...

  • Page 178: Checking The Brake Drum For Dirt (Specialist Workshop)

    Replace the brake lining when the remaining lining thickness is  5 mm for riveted linings.  2 mm for bonded linings. Remove the rubber plug (Fig. 225/1) in the inspection hole. Then reinsert the rubber plug. Fig. 225 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 179: Lubricating The Axles

    Fig. 226 Use only lithium-soap-based grease with a drop point above 190° C. DANGER Grease and oil must not get into the brake. The cam bearing for the brake is, depending on the series, not sealed. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 180: Adjusting The Wheel Brake On The Slack Adjuster (Specialist Workshop)

    Adjust the wheel brake via the slack adjuster's hexagon nut (Fig. 228/1). Adjust the stroke (Fig. 227/a) to 10-12 % of the brake lever length (Fig. 227/B). Example: Lever length B 150 mm Stroke a 15 – 18 mm. Fig. 228 Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 181: Checking/Adjusting The Bearing Clearance Of The Wheel Hubs (Specialist Workshop)

    5. Replace the lynch pin with an identical one. 6. Insert the lynch pin and bend it up slightly. 7. Replenish the dust cap with some long-term grease and pound or screw it into in the wheel hub. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 182: Dual-Circuit Pneumatic Braking System

    Any damaged parts must be replaced.  Always perform a braking test after any adjusting or repair work on the braking system.  For servicing and maintenance work on the braking system observe the section "Safety information for users", Seite 27. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 183: 12.5.8.1 Visual Inspection Of The Dual-Circuit Pneumatic Braking System

    "Exterior inspection of the compressed air tank", Seite 185). If the visual inspection, function or action testing of the service brake system shows any signs of deficiencies, have a thorough inspection of all components performed immediately at a specialist workshop. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 184: Brake Inspection (Specialist Workshop)

    In Germany Section 57 of the regulation BGV D 29 of the industrial injuries mutual insurance organisation requires as follows: the keeper has to have vehicles tested as required, however at least once annually, by an expert as to their safe operating condition. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 185: Draining The Compressed Air Tank (Dual-Circuit Pneumatic Braking System)

    If the rating plate (Fig. 232/3) is rusty, loose or the rating plate is missing from the compressed air tank: Fig. 232  replace the compressed air tank. The compressed air tank may be replaced in a specialist workshop only. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 186: Checking The Pressure In The Compressed Air Tank Of The Dual-Circuit Pneumatic Braking System (Specialist Workshop)

    0.10 bar, i.e. about 0.6 bar per hour.  If the values are not maintained, have the leakage sealed or the defective components of the brake system replaced at a specialist workshop. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 187: Cleaning The Line Filters Of The Dual-Circuit Pneumatic Braking System (Specialist Workshop)187

    2. Clean the filter insert with petrol or thinner (wash it) and dry with compressed air. 3. To reassemble, reverse the procedure and make sure that the O-ring seal is not twisted in the guide slot. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 188: Screw Tightening Torques

    1150 1600 1950 M 30 1450 2000 2400 M 30x2 1600 2250 2700 M10 M12 M14 M16 M18 M20 M22 M24 19.3 Tightening torques of the wheel and hub screws [see Table (Fig. 214), Seite 169]. Condor 12001-C/15001-C BAH0030-4 07.15...

  • Page 189: Hydraulic Diagrams

    Hydraulic diagrams Hydraulic diagrams Fig. 235 Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 190 Coulter pressure, left, row 2 0330 Coulter pressure left, row 1 0700 Radiator (option) 0800 Distributor head locking mechanism (retrofit) 0810 Hold valve – distributor head 0820 Hold valve – distributor head All position specifications in direction of travel Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 191 Hydraulic diagrams Fig. 236 Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 192 Oil tank 0660 Pump 35 ccm, right-hand rotation 0700 Radiator (option) 0800 Distributor head locking mechanism (retrofit) 0810 Hold valve – distributor head 0820 Hold valve – distributor head All position specifications in direction of travel Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 193 Hydraulic diagrams Condor 12001-C/15001-C BAH0030-4 07.15...
  • Page 194 Tel: +49 (5405) 501-0 D-49202 Hasbergen-Gaste Fax: +49 (5405) 501-234 Germany E-mail: amazone@amazone.de http:// www.amazone.de Plants: D-27794 Hude  D-04249 Leipzig  F-57602 Forbach Branches in England and France Manufacturers of mineral fertiliser spreaders, field sprayers, sowing implements, soil cultivation...
  • Page 195 Checklist Condor 01-C Pay attention to the safety instructions in the operating manual! operating Tasks assembly manual, instructions page  HGV transport MM142  Seed drill assembly Initial operation   Couple the tractor  MM188 On-board hydraulic system K700 ...

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Condor 15001-c

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