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Related Manuals for Amazone Cenius 3003
Summary of Contents for Amazone Cenius 3003
- Page 1 Operating Manual Mounted cultivator Cenius 3003 Cenius 3503 Cenius 4003 Special Super Read and observe this operating manual before using MG5552 the machine for the first time! BAG0144.5 10.19 Keep it in a safe place for Printed in Germany future use!
- Page 2 Reading the instruc- tion manual and to adhere to it should not appear to be inconvenient and superfluous as it is not enough to hear from others and to realise that a machine is good, to buy it and to believe that now everything would work by itself.
- Page 3 + 49 (0) 5405 50 1-0 E-mail: amazone@amazone.de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www.amazone.de. Please send orders to your AMAZONE dealer. Formalities of the operating manual Document number: MG5552 Compilation date: 10.19 ...
- Page 4 We update our operating manuals regularly. Your suggestions for improvement help us to create ever more user-friendly manuals. AMAZONEN-WERKE H. DREYER GmbH & Co. KG Postfach 51 D-49202 Hasbergen Phone: + 49 (0) 5405 50 1-0 E-mail: amazone@amazone.de Cenius 03 BAG0144.5 10.19...
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Page 5: Table Of Contents
Table of Contents User information ..................7 Purpose of the document ......................7 Locations in the operating manual ................... 7 Diagrams used ......................... 7 General safety instructions ................. 8 Obligations and liability ......................8 Representation of safety symbols ..................10 Organisational measures ....................... - Page 6 Table of Contents 5.9.2 Disconnecting hydraulic hoses ....................48 5.10 Three-point hitch frame ......................49 Commissioning ..................50 Checking the suitability of the tractor ..................51 6.1.1 Calculating the actual values for the total tractor weight, tractor axle loads and load capacities, as well as the minimum ballast ................
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Page 7: User Information
User information User information The "User information" section supplies information on using the op- erating manual. Purpose of the document This operating manual • Describes the operation and maintenance of the machine. • Provides important information on safe and efficient handling of the machine. -
Page 8: General Safety Instructions
General safety instructions General safety instructions This section contains important information on safe operation of the machine. Obligations and liability Comply with the instructions in the operating manual Knowledge of the basic safety information and safety regulations is a basic requirement for safe handling and fault-free machine operation. Obligations of the operator The operator is obliged only to let those people work with/on the ma- chine who... - Page 9 General safety instructions Risks in handling the machine The machine has been constructed to the state-of-the art and the recognised rules of safety. However, there may be risks and re- strictions which occur when operating the machine • For the health and safety of the user or third persons, •...
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Page 10: Representation Of Safety Symbols
General safety instructions Representation of safety symbols Safety instructions are indicated by the triangular safety symbol and the highlighted signal word. The signal word (DANGER, WARNING, CAUTION) describes the gravity of the risk and has the following sig- nificance: DANGER Indicates an immediate high risk, which will result in death or serious physical injury (loss of body parts or long term damage) if not avoided. -
Page 11: Organisational Measures
General safety instructions Organisational measures The operator must provide the necessary personal protective equip- ment, such as: • Protective goggles, • Safety shoes, • Protective overall, • Skin protection cream, etc.. The instruction manual • Must always be kept at the place at which the machine is operated. -
Page 12: User Training
General safety instructions User training Only trained and instructed persons should be allowed to work with/on the machine. The responsibilities of the operating and maintenance personnel must be clearly defined. People being trained may only work with/on the machine under the supervision of an experienced person. -
Page 13: Safety Measures In Normal Operation
General safety instructions Safety measures in normal operation Only operate the machine if all the safety and protection equipment is fully functional. Check the machine at least once a day for visible damage and check the function of the safety and protection equipment. Dangers from residual energy Note that there may be residual mechanical, hydraulic, pneumatic and electrical/electronic energy at the machine. -
Page 14: Spare And Wear Parts And Aids
Immediately replace any machine parts which are not in a perfect state. Use only genuine AMAZONE spare and wear parts or parts approved by AMAZONEN-WERKEN to ensure that the operating permit retains its validity in accordance with national and international regulations. If... -
Page 15: Warning Pictograms And Other Signs On The Machine
General safety instructions 2.13 Warning pictograms and other signs on the machine 2.13.1 Positioning of warning pictograms and other labels The following diagrams show the arrangement of the warning picto- grams on the machine. Always keep all the warning pictograms of the machine clean and in a legible state. - Page 16 General safety instructions Warning pictograms - structure Warning pictograms indicate danger areas on the machine and warn of residual dangers. Permanent or unexpected dangers exist in these areas. A warning pictogram consists of two fields: Field 1 is a pictogram describing the danger, surrounded by triangular safety symbol.
- Page 17 General safety instructions Order number and explanation Warning pictograms MD078 Risk of crushing of fingers/hand by accessi- ble, moving parts of the machine! This danger can cause extremely serious injuries resulting in the loss of limbs. Never reach into the danger area when the trac- tor engine is running with the PTO shaft or hy- draulic/electrical system connected.
- Page 18 General safety instructions MD096 Risk of hydraulic fluid escaping under pres- sure from leaking hydraulic lines! This can inflict serious injuries with potentially fatal consequences if hydraulic fluid escaping at high pressure passes through the skin and into the body. •...
- Page 19 General safety instructions MD102 Dangerous situations for the operator due to unintentional starting / rolling of the machine during all work on the machine, e.g. installa- tion, adjustment, troubleshooting, cleaning or maintenance. The potential dangers can inflict severe and po- tentially fatal injuries on all parts of the body.
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Page 20: Dangers Of Not Observing Safety Instructions
General safety instructions 2.14 Dangers of not observing safety instructions Nonobservance of the safety information • Can pose both a danger to people and also to the environment and machine. • Can lead to the loss of all warranty claims. Seen individually, non-compliance with the safety information could pose the following risks: •... -
Page 21: Safety Information For Users
General safety instructions 2.16 Safety information for users WARNING Before starting up the machine and the tractor, always check their traffic and operational safety. 2.16.1 General safety and accident prevention information • Beside these instructions, comply with the general valid national safety and accident prevention regulations. - Page 22 General safety instructions • Be particularly careful when coupling the machine to the tractor or uncoupling it from the tractor! There are contusion and cutting points in the area of the coupling point between the tractor and the machine. • Standing between tractor and implement when the three point hydraulic is actuated is prohibited.
- Page 23 General safety instructions Machine transportation • When using public highways, national road traffic regulations must be observed. • Before moving off, check: ο the correct connection of the supply lines ο the lighting system for damage, function and cleanliness ο the brake and hydraulic system for visible damage ο...
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Page 24: Hydraulic System
• Replace the hydraulic hose line if it is damaged or worn. Only use AMAZONE original hydraulic hose lines. • The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even... -
Page 25: Electrical System
General safety instructions 2.16.3 Electrical system • When working on the electrical system, always disconnect the battery (negative terminal). • Only use the prescribed fuses. If fuses are used that are too highly rated, the electrical system will be destroyed – danger of fire! •... -
Page 26: Cleaning, Maintenance And Repairs
• Spare parts must meet at least the specified technical require- ments of AMAZONEN-WERKE! This is ensured through the use of AMAZONE original spare parts! Cenius 03 BAG0144.5 10.19... -
Page 27: Loading And Unloading
Loading and unloading Loading and unloading WARNING Risk of crushing due to accidental falling of a machine attached to a load carrier during loading and unloading! • Use only slings (ropes, belts, chains, etc.) with a minimum ten- sile strength greater than the total weight of the machine (see Technical data). -
Page 28: Product Description
Product description Product description Overview of subassemblies (1) Rear three-point hitch (6) Trailing roller (2) Frame (7) Depth adjustment of the tines (3) Three-row tine field (8) Depth adjustment of the levelling unit (4) Coulters (5) Levelling unit - spring tines/concave disc arrangement Safety and protection equipment transport safety bar for transpotation... -
Page 29: Transportation Equipment
Product description Transportation equipment (1) Rear lights, brake lights and turn indicators, red rear reflectors (2) Warning signs (3) Red reflectors, round. (1) Front boundary lights. (2) Warning signs. • Two side reflectors each, left and right side. (not illustrated) •... -
Page 30: Intended Use
Compliance with all the instructions in this operating manual. • Execution of inspection and maintenance work. • Exclusive use of AMAZONE original spare parts. Other uses to those specified above are forbidden and shall be con- sidered as improper. For any damage resulting from improper use: •... -
Page 31: Danger Area And Danger Points
Product description Danger area and danger points The danger area is the area around the machine in which people can be caught: • By work movements made by the machine and its tools • By materials or foreign objects ejected by the machine •... -
Page 32: Rating Plate And Ce Marking
Product description Rating plate and CE marking The rating plate specifies: • Implement ID No. • Product • Basic weight kg • Permissible total weight kg • Factory • Model year • Model year Technical data Cenius 3003 3503 4003 3000 mm 3500 mm 4000 mm... -
Page 33: Necessary Tractor Equipment
Product description Necessary tractor equipment For the machine to be operated as intended, the tractor must fulfil the following requirements: Tractor engine power Cenius 3003 from 90 kW (120 hp) Cenius 3503 from 105 kW (140 hp) Cenius 4003 from 120 kW (160 hp) Electrical system •... -
Page 34: Structure And Function
Structure and function Structure and function The following section provides information on the machine structure and the functions of the individual components. The Cenius mounted disc cultivator is suitable for ο Stubble processing ο Non-tilling topsoil processing ο Seed bed preparation The Cenius is equipped with a folding frame for attachment to the 3-point hitch of a tractor. -
Page 35: Tines
Structure and function Tines • Cenius Super: Tines with overload protection by two tension springs. The overload protection, which consists of two tension springs, allows the tines to give way if an overload situation occurs. n the event of extreme overloading, a shearing bolt additionally protects the tines. -
Page 36: Coulter
Structure and function Coulter The tines can be fitted with various coulters: • Stubble coulter: used to mix in volunteer grain and straw when processing flat stubble. • Helix coulter: used for average soil depths; good mixing in of organic matter. •... -
Page 37: Coulter C-Mix
Structure and function Coulter C-Mix The tines can be fitted with various coulters: (1) Deflector guide, left side (80 or 100 mm) (2) Deflector guide, right side (80 or 100 mm) (3) C-Mix coulter 80 mm (4) C-Mix coulter 100 mm (5) Double-disc coulter 320 mm (with deflector guide 100 mm) (6) Wing coulter 350 mm (C-Mix coulter with wings that can be mounted separately, only Cenius 03) - Page 38 Structure and function Method Working depth Double-disc coul- 3-10 cm 320 mm Wing coulter 8 - 12 cm C-Mix 100 mm 10 – 20 cm C-Mix 80 mm 12 - 30 cm C-Mix HD 80 mm Cenius 03 BAG0144.5 10.19...
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Page 39: Coulter Arrangement
Structure and function Coulter arrangement Cenius 3003 Cenius 3503 Cenius 4003 The coulter arrangement recommended by the factory is illustrated. However, an individual arrangement is also possible. Cenius 03 BAG0144.5 10.19... -
Page 40: Levelling Unit
Structure and function Levelling unit The following components act as levelling ele- ments: • A concave disc arrangement or • A spring tine arrangement. The discs mix, crumble and level out the earth. As an alternative to round discs, the machine can also be equipped with serrated discs. -
Page 41: Cenius 3503: Adjustment - Concave Discs
Structure and function 5.5.1 Cenius 3503: Adjustment – concave discs The Cenius 3503 has adjustable concave discs. The figure shows the standard settings of the concave discs: Cenius 03 BAG0144.5 10.19... -
Page 42: Boundary Discs / Side Closer
Structure and function Boundary discs / side closer Extendable boundary discs / side closers prepare an even field with no lateral banks. As an alternative to round discs, the machine can also be equipped with serrated discs. • When transporting the machine, completely slide in both boundary discs / side closers, fix with bolts and secure with linch pins. -
Page 43: Rollers
Structure and function Rollers • Tandem roller TW520/380 The tandem roller consists of ο the front spiral tube roller installed in the top group of holes. ο the rod roller installed in the bottom group of holes. → Provides very good crumbling. •... - Page 44 Structure and function • U-profile roller UW580 → Very well suited for light soils. → Resistant to clogging and good load- bearing capacity. • Double U-profile roller DUW580 → Very well suited for light and medium soils. → Resistant to clogging and good load- bearing capacity.
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Page 45: Rear Harrow (Optional)
Structure and function Rear harrow (optional) The rear harrow is used to crumble and level the soil. The working intensity can be adjusted by insert- ing the pins into different holes. Secure the pin with a linch pin. (1) Positioning pin for adjusting the working intensity. - Page 46 Structure and function Spring-mounted clearing system 167 For roller: UW580 Spring blade system 142 For roller: WW580 Cenius 03 BAG0144.5 10.19...
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Page 47: Hydraulic Connections
Structure and function Hydraulic connections • All hydraulic hose lines are equipped with grips. Coloured markings with a code number or code letter have been applied to the gripping sections in order to assign the respective hydraulic function to the pressure line of a tractor control unit! Films are stuck on the implement for the markings that illustrate the respective hydraulic function. -
Page 48: Connecting Hydraulic Hoses
Structure and function 5.9.1 Connecting hydraulic hoses WARNING Danger from incorrect hydraulic functions if the hydraulic hoses are connected incorrectly! When coupling the hydraulic hose, observe the coloured marks on the hydraulic connectors. See "Hydraulic connections, page 47. • Observe the maximum admissible working pressure of 210 bar. •... -
Page 49: Three-Point Hitch Frame
Structure and function 5.10 Three-point hitch frame Cenius 4003-2 The implement has: • Category III upper and lower link pins with locking linch pins. • 2 positions for coupling the top link • 2 positions each for coupling the lower link Depending on the installation of the bolted lower link pin, a spread of Category 2 or 3 is reached. -
Page 50: Commissioning
Commissioning Commissioning This section contains information • on operating your machine for the first time. • on checking how you may connect the machine to your tractor. • Before operating the machine for the first time the operator must have read and understood the operating manual. •... -
Page 51: Checking The Suitability Of The Tractor
Commissioning Checking the suitability of the tractor WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power in the event of improper use of the tractor! • Check the suitability of your tractor before you attach or hook up the machine. - Page 52 Commissioning 6.1.1.1 Data required for the calculation Fig. 2 [kg] Empty tractor weight See tractor operating manual or vehicle [kg] Front axle load of the empty tractor documentation [kg] Rear axle load of the empty tractor [kg] Total weight rear mounted implement or rear Please see technical rear mounted imple- weight ment or rear weight...
- Page 53 Commissioning 6.1.1.2 Calculation of the required minimum front ballast G of the tractor to ensure safe V min steering • − • • • Enter the numeric value for the calculated minimum ballast G V min required on the front side of the tractor, in the table (section 6.1.1.7). 6.1.1.3 Calculation of the actual tractor front axle load T V act...
- Page 54 Commissioning 6.1.1.7 Table Actual value according to Approved value ac- Double approved calculation cording to tractor load capacity (two instruction manual tyres) Minimum ballast front/rear ≤ Total weight ≤ ≤ Front axle load ≤ ≤ Rear axle load • You can find the approved values for the total tractor weight, axle loads and load capacities in the tractor registration papers.
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Page 55: Securing The Tractor/Machine Against Unintentional Start-Up And Rolling
Commissioning Securing the tractor/machine against unintentional start-up and rolling WARNING Risk of crushing, shearing, cutting, catching, drawing in and knocks during all work on the machine • By driven work elements. • By unintentional movement of work elements or uninten- tional actuation of hydraulic functions when the tractor en- gine is running. -
Page 56: Coupling And Uncoupling The Machine
Coupling and uncoupling the machine Coupling and uncoupling the machine When coupling and uncoupling machines, follow the instructions giv- en in the section "Safety instructions for the operator" page 21. WARNING Risk of crushing, catching, drawing in and/or knocks due to un- intentional starting and rolling of the tractor when coupling or uncoupling the PTO shaft and supply lines. -
Page 57: Coupling The Machine
Coupling and uncoupling the machine Coupling the machine WARNING Risk of crushing and contusions between the tractor and the machine when coupling the machine! Instruct people to leave the danger area between the tractor and the machine before you approach the machine. Any helpers may only act as guides standing next to the tractor and the machine, and may only move between the vehicles when both are at a standstill. - Page 58 Coupling and uncoupling the machine 1. Always inspect the machine for obvious signs of damage during coupling. Observe here the chapter "Obligations of the user", page 8. 2. Secure the ball sleeves over the upper and lower link pins in the pivot points of the three-point attachment frame.
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Page 59: Uncoupling The Machine
Coupling and uncoupling the machine Uncoupling the machine When uncoupling the machine, there must always be enough space in front of the machine, so that you can align the tractor with the ma- chine if necessary. 1. Park the implement on boards to protect the tines. 2. -
Page 60: Adjustments
Adjustments Adjustments WARNING Risk of contusions, cutting, catching, drawing in and knocks through • unintentional falling of the machine raised using the trac- tor's three-point hydraulic system. • unintentional falling of raised, unsecured machine parts. • unintentional start-up and rolling of the tractor-machine combination. -
Page 61: Hydraulic Depth Adjustment
Adjustments • Cenius 2: Adjust both spindles to the same length. • If the spindle should rotate when tightening the lock nut, lift the machine and load the spindle using the roller. 8.1.2 Hydraulic depth adjustment (1) Hydraulic depth adjustment (2) Scale with pointer that displays the working depth. -
Page 62: Working Depth Of The Levelling Unit
Adjustments Working depth of the levelling unit If the levelling unit leaves furrows behind the roller: → Working depth of the levelling unit is too deep If the tines leave furrows behind the roller: → Working depth of the levelling unit is too shallow 8.2.1 Setting the working depth of the levelling unit mechanically The working depth of the levelling unit can be... -
Page 63: Adjusting The Stripper
Adjustments Adjusting the stripper The strippers are set at the factory. To adjust the setting to the working conditions: 1. Loosen the bolts. 2. Adjust the stripper in the slot. 3. Tighten the bolts again. Wedge ring rollers: Do not adjust the distance between stripper and spacer ring to less than 10 mm to avoid excessive wear. -
Page 64: Transportation
• When driving on the road with the machine raised, the oper- ating levers on the tractor must be locked to prevent unin- tentional lowering and folding out! Cenius 3003 / 3503: DANGER Risk of injury with overwidth transport. •... -
Page 65: Use Of The Machine
Use of the machine Use of the machine DANGER! • Observe the chapter "Safety instructions for the user", page 21, when using the machine. • Observe the warning signs on the machine. The warning signs provide you with important hints for the safe opera- tion of the machine. -
Page 66: Faults
Faults Faults Fault Correction Discs / tine rows clog with crop material. Raise the machine and lower again. Build up of soil in front of the roller. Raise the machine and lower again. Reduce working depth. Clogging of the packer roller. Adjust the strippers. -
Page 67: Cleaning, Maintenance And Repairs
Cleaning, maintenance and repairs Cleaning, maintenance and repairs WARNING Risk of contusions, cutting, catching, drawing in and knocks through • unintentional falling of the machine raised using the trac- tor's three-point hydraulic system. • unintentional falling of raised, unsecured machine parts. •... -
Page 68: Cleaning
Cleaning, maintenance and repairs 12.1 Cleaning • Pay particular attention to the brake, air and hydraulic hoses! • Never treat brake, air and hydraulic hoses with petrol, benzene, petroleum or mineral oils. • After cleaning, grease the machine, in particular after cleaning with a high pressure cleaner/steam jet or liposoluble agents. - Page 69 Cleaning, maintenance and repairs Lubricants For lubrication work, use a lithium saponified multipurpose grease with EP additives: Company Lubricant name Normal operating condi- Extreme operating con- tions ditions ARAL Aralub HL 2 Aralub HLP 2 FINA Marson L2 Marson EPL-2 ESSO Beacon 2 Beacon EP 2...
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Page 70: Maintenance Plan - Overview
Cleaning, maintenance and repairs 12.3 Maintenance plan - overview • Carry out maintenance work when the first interval is reached. • The times, running hours or maintenance intervals of any third party documentation shall have priority. After the first working run Component Servicing work Workshop work... -
Page 71: Coulter Replacement And Tine Replacement
Cleaning, maintenance and repairs 12.4 Coulter replacement and tine replacement CAUTION • The tines and coulters can be replaced on the field. For this purpose, slightly raise the implement in order to minimise the risk of injuries by the implement lowering unintentionally. •... -
Page 72: Coulter Replacement
Cleaning, maintenance and repairs 12.4.2 Coulter replacement When changing coulters, comply with the follow- ing: • Screw tightening torque: 145 Nm • after 5 hours of use, check the bolt connec- tion for tight fit. 12.4.3 Coulter replacement C-Mix-Clip Change the coulters using assembly iron 78708809 and a hammer. -
Page 73: Replacing Discs (Workshop Work)
Cleaning, maintenance and repairs 12.6 Replacing discs (workshop work) Minimum disc diameter: 360 mm. The discs are replaced • the machine lifted, headland setting • discs raised, • the machine secured against unintentional lowering To replace the discs, unscrew the four screw unions, then retighten them. -
Page 74: Checking The Roller
Cleaning, maintenance and repairs 12.8 Checking the roller • Check the alignment of the bolts (1). • Check the bolts (1) for tightness. • Check the roller bearing (2) for ease of movement. 12.9 Disc carrier connection Inspect the bolts of the tine connection for tight- ness. -
Page 75: Hydraulic System (Workshop Work)
• Replace the hydraulic hose line if it is damaged or worn. Only use AMAZONE original hydraulic hose lines. • The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even... -
Page 76: 12.10.1 Labelling Hydraulic Hose Lines
Cleaning, maintenance and repairs 12.10.1 Labelling hydraulic hose lines The assembly labelling provides the follow- ing information: Fig. 6/... (1) Manufacturer's marking on the hydraulic hose line (A1HF) (2) Date of manufacture of hydraulic hose line (04/02 = year/month = February 2004) (3) Maximum approved operating pressure (210 BAR). -
Page 77: 12.10.4 Installation And Removal Of Hydraulic Hose Lines
12.10.4 Installation and removal of hydraulic hose lines When installing and removing hydraulic hose lines, always observe the following information: • Only use AMAZONE original hydraulic hose lines. • Ensure cleanliness. • You must always install the hydraulic lines so that, in all states of operation: ο... -
Page 78: Hydraulic Circuit Diagram
Hydraulic circuit diagram Hydraulic circuit diagram Depth setting (tines) Depth setting (levelling) Cenius 03 BAG0144.5 10.19... -
Page 79: Screw Tightening Torques
Hydraulic circuit diagram 13.1 Screw tightening torques 10.9 12.9 M 8x1 M 10 16 (17) M 10x1 M 12 18 (19) M 12x1,5 M 14 M 14x1,5 M 16 M 16x1,5 M 18 M 18x1,5 M 20 M 20x1,5 M 22 M 22x1,5 1050 M 24...
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