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Falcon FE3T User, Installation And Servicing Instructions

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User, installation, and servicing instructions
CONVECTION OVENS
FE2M, FE3D, FE3T, FE4D, FE4M
Read these instructions before use.
DATE PURCHASED:
MODEL NUMBER:
SERIAL NUMBER:
DEALER:
SERVICE PROVIDER:
T101063
Rev No 4
Published: 13/09/23
1

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  • Page 1 User, installation, and servicing instructions CONVECTION OVENS FE2M, FE3D, FE3T, FE4D, FE4M Read these instructions before use. DATE PURCHASED: MODEL NUMBER: SERIAL NUMBER: DEALER: SERVICE PROVIDER: T101063 Rev No 4 Published: 13/09/23...
  • Page 2 Dear Customer Thank you for choosing Falcon Foodservice Equipment. This manual can be downloaded from www.falconfoodservice.com or scan here: IMPORTANT: Please keep this manual for future reference. Original Instructions Falcon Foodservice Equipment HEAD OFFICE Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
  • Page 3 SYMBOLS SCREWDRIVER SPANNER COOKING OIL GREASE WARNING SPARK IGNITION FLAME VIEWPORT ALLEN KEY IGNITER C SPANNER REMOVE DEVICE PLUG REMOVER...
  • Page 4 • This appliance may be discoloured due to testing. • These instructions are only valid if the country code appears on the appliance. If the code does not appear on the appliance, refer to the technical instructions for adapting the appliance to the conditions for use in that country.
  • Page 5 A.1.7 Ensure the supply cord is routed free from the appliance to avoid damage. A.1.8 The appliance has been designed and approved to use Falcon kick plates; non- Falcon kick plates could potentially adversely affect the performance of the appliance by restricting the air to the appliance.
  • Page 6 A.2 INSTALLATION SAFETY A.2.1 Installation must meet national or local regulations. Attention must be paid to: safety (installation & use) regulations, health and safety at work act, local and national building regulations, fire precautions act. A.2.2 The installer must instruct the responsible person(s) of the correct operation and maintenance of the appliance.
  • Page 7 A.4.4 We recommend kitchen equipment and extraction systems are protected with a fire suppression system. Check your insurance as this may also be a condition of your policy. A.4.5 Protect cooking and extraction equipment (including any associated extraction ductwork and hoods inside the building) by having an extinguishing system installed, in line with (or the equivalent of) LPS 1223.
  • Page 8 A.5.8 If the thermostat or capillary are damaged then do not turn the appliance on and contact Falcon or you approved service provider to undertake the necessary repairs. A.5.9 To obtain maximum performance from this unit regular servicing of the appliance should be undertaken to ensure correct operation, it is functioning as intended, and safe to use.
  • Page 9 Ensure the supply cord is routed free from the appliance to avoid damage. • The appliance has been designed and approved to use Falcon kick plates; non Falcon kick plates could potentially adversely affect the performance of the appliance by restricting the air to the appliance.
  • Page 10 Training and competence To help ensure the safe use of this appliance there is a requirement for you to provide whatever information, instruction, training and supervision as is necessary to ensure, so far as is reasonably practicable, the health and safety of all users. For further help and information on training and competence we would refer you the Health and Safety Executive website;...

  • Page 11: Table Of Contents

    FE3D & FE4D COMMISSIONING ....................30 FE3T COMMISSIONING ......................30 SERVICING ............................. 32 FE2M, FE3D & FE3T CONTROL PANEL REMOVAL ..............32 FE4M AND FE4D CONTROL PANEL REMOVAL ................ 33 BACK PANEL AND OUTER WRAP REMOVAL ................33 DOOR REMOVAL ........................34 DOOR HANDLE REMOVAL ......................
  • Page 12 7.12 SAFETY THERMOSTAT REMOVAL ..................38 7.13 SAFETY THERMOSTAT RESET ....................39 7.14 FE3D, FE3T AND FE4D TEMPERATURE SENSOR REMOVAL ..........39 7.15 NEON REMOVAL ........................39 7.16 LED LIGHT STRIP REMOVAL ....................40 7.17 PROXIMITY SENSOR AND LED CONTACT REMOVAL ............40 7.18...

  • Page 13: Appliance Information

    1.0 APPLIANCE INFORMATION The data plate shows model information including relevant UKCA/CE-mark certification reference based on compliance with the Product Safety and Metrology Regulations/GAR, and/or Electrical Safety (LVD) and Electromagnetic Compatibility (EMC) Regulations/Directives for the Countries as stated. A - Serial No B - Model No C - Gas Category D - Gas Supply Pressure...

  • Page 14: Operation

    2.0 OPERATION 2.1 COMPONENT PARTS & CONTROLS 2.1.1 FE2M Door On/Off switch (Green) Control Panel Oven shelf support Oven heat neon (Amber) Oven shelf Oven temperature control Oven Light Switch Oven timer control...
  • Page 15 2.1.2 FE3D/FE3T Door Oven timer control Control Panel Oven timer display Oven temperature control Oven shelf support Oven temperature display Oven shelf...
  • Page 16 2.1.3 FE4M Door On/Off switch (Green) Control Panel Oven shelf support Oven heat neon (Amber) Oven shelf Oven temperature control Oven Light switch Oven timer control...
  • Page 17 2.1.4 FE4D Door Oven timer display Control Panel Oven timer control Oven temperature control Oven shelf support Oven temperature display Oven shelf...

  • Page 18: Using The Appliance - Fe2M & Fe4M

    2.2 USING THE APPLIANCE – FE2M & FE4M 2.2.1 Plug the appliance into a 13A socket. Switch on the mains supply. 2.2.2 Set timer control to MAN position, press the ON/OFF switch to the ON position. The fan will rotate. 2.2.3 Turn temperature control knob to the desired temperature.
  • Page 19 PRESET PROGRAMS 2.3.10 FE3D The appliance has 6 pre-set programs. – Temperature 200°C Time = 2 minutes – Temperature 200°C Time = 3 minutes – Temperature 200°C Time = 7 minutes – Temperature 200°C Time = 12 minutes – Temperature 200°C Time = 22 minutes –...

  • Page 20: Using The Appliance - Fe3T Only

    2.4.1 Plug the appliance into a 13A socket and switch on the mains supply. 2.4.2 After power on Go> will be displayed. 2.4.3 The FE3T comes with 3 pre-set programs only. Temp: 175°C Temp: 170°C Temp: 160°C Time: 23 mins...

  • Page 21: Using The Appliance - Loading

    On wire Directly in shelf racks hanger runners FE3D 460 mm On wire Directly in shelf racks hanger runners FE3T 460 mm On wire Directly in shelf racks hanger runners FE4M 525 mm Directly in shelf On wire On wire racks...

  • Page 22: Cleaning And Maintenance

    3.0 CLEANING AND MAINTENANCE BEFORE ATTEMPTING ANY MAINTENANCE, ISOLATE THE APPLIANCE AT THE MAIN SWITCH AND TAKE STEPS TO ENSURE THAT IT IS NOT INADVERTENTLY SWITCHED MAINTENANCE CHECK Regular servicing of the appliance should be undertaken to ensure correct operation, it is functioning as intended, and safe to use.

  • Page 23: Cleaning

    Clean and wipe dry as in 3.1.8 above. To close, gently lift & push inner panel back towards door frame, & lower on to locating pins. Please refer to falconfoodservice.com/info-centre/falcon-tv/cleaning guides/cleaning-guides-ovens-and-hobs for a detailed instructional guide & video.

  • Page 24: Specification

    4.0 SPECIFICATION 4.1 APPLIANCE WEIGHT TABLE APPLIANCE UNIT WEIGHT (kg) PACKED WEIGHT (kg) FE2M 41kg 50kg FE3D 48kg 57kg FE4D 53kg 68kg FE4M 55kg 70kg 4.2 TECHNICAL DATA TABLE FE2M CURRENT POWER ACTUAL (A) @ PHASE MIN (A) @ 230V MAX (A) @ 230V (kW) @ 230V 230V...

  • Page 25: Dimensions / Connection Locations

    5.0 DIMENSIONS / CONNECTION LOCATIONS FE2M Electrical connection location FE3D & FE3T Electrical connection location...
  • Page 26 FE4D & FE4M Electrical connection location...

  • Page 27: Installation

    To reduce risk of liquid burns and spillages from using the oven it is recommended that the top shelf height should be below 1.60m from floor level. Fitting the appliance on a Falcon stand or a standard height work surface will ensure this recommendation is met.

  • Page 28: Electric Supply & Connection

    6.3 ELECTRIC SUPPLY & CONNECTION Electrical Safety and Advice Regarding Supplementary Electrical Protection Commercial kitchens and foodservice areas are environments where electrical appliances may be located close to liquids or operate in and around damp conditions or where restricted movement for installation and service is evident.

  • Page 29: Connecting To Water Supply

    The location of the electrical inlet is at the rear right hand lower corner as shown in section 7.19. This unit is suitable for AC supplies only. The standard terminal arrangement is single phase (230V~) for all variants. Live 1 ( Phase 1) Brown Neutral Blue...

  • Page 30: Fe3D & Fe4D Commissioning

    6.6.10 Switch appliance off. If the appliance does not operate correctly, please refer to section and rectify the problem. 6.7 FE3T COMMISSIONING Refer to section 2.0 for operation. If safety thermostat is activated, refer to section 7.13 to reset it.
  • Page 31 6.7.11 Press the timer control knob to start the cook program. 6.7.12 Check that the timer displays 10 minutes and begins to count down. 6.7.13 When the timer count down is complete, “End” should be displayed, and the buzzer should sound. 6.7.14 Switch appliance off.

  • Page 32: Servicing

    50mm. Pass inlet cable through rear panel cord grip and ensure cable is routed without leaving excessive free length inside unit. 7.1 FE2M, FE3D & FE3T CONTROL PANEL REMOVAL...

  • Page 33: Fe4M And Fe4D Control Panel Removal

    7.2 FE4M AND FE4D CONTROL PANEL REMOVAL 7.3 BACK PANEL AND OUTER WRAP REMOVAL...

  • Page 34: Door Removal

    7.4 DOOR REMOVAL 7.5 DOOR HANDLE REMOVAL...

  • Page 35: Contactor / Relay / Buzzer Removal

    7.6 CONTACTOR / RELAY / BUZZER REMOVAL 7.7 HEATING ELEMENTS REMOVAL Note: The element can be removed from inside the cavity, without removing rear panel (image 1 above). Remove element screws (images 2 & 3), carefully withdraw element and disconnect wires.

  • Page 36: Oven Baffle And Fan Impellor Removal

    Fitted with internal thread at outermost end of assembly FE3D / FE3T – bidirectional fan The impellor shaft for the bi-directional fan is tapered to ensure tight fitting when in normal operation. A 100mm (4”) hub \ bearing puller is required to remove the impellor from the shaft. (generic image below).

  • Page 37: Fan Motor Removal

    7.9 FAN MOTOR REMOVAL 7.10 FE2M AND FE4M TIMER REMOVAL...

  • Page 38: Fe2M And Fe4M Operating Thermostat Removal

    7.11 FE2M AND FE4M OPERATING THERMOSTAT REMOVAL 7.12 SAFETY THERMOSTAT REMOVAL...

  • Page 39: Safety Thermostat Reset

    7.13 SAFETY THERMOSTAT RESET 7.14 FE3D, FE3T AND FE4D TEMPERATURE SENSOR REMOVAL 7.15 NEON REMOVAL...

  • Page 40: Led Light Strip Removal

    7.16 LED LIGHT STRIP REMOVAL Remove contact switch and disconnect LED wires from connector. Pull wires through door frame. Ensure correct wire & switch polarity 7.17 PROXIMITY SENSOR AND LED CONTACT REMOVAL LED contact Proximity sensor Disconnect switch wires from terminal block. Ensure correct polarity of LED contact wires.

  • Page 41: Water Solenoid Valve And Steam Injection Pipes

    7.18 WATER SOLENOID VALVE AND STEAM INJECTION PIPES The solenoid valve has a detachable inlet filter 7.19 POWER CABLE REPLACEMENT ANY REPLACEMENT SUPPLY CABLE MUST BE 1.5MM², CORD CODE DESIGNATION 245 IEC 57 (CENELEC H05 RN-F). CONNECT BROWN – L, BLUE –...

  • Page 42: Circuit Diagrams

    7.20 CIRCUIT DIAGRAMS 7.20.1 FE2M/FE4M Circuit Diagram...
  • Page 43 7.20.2 FE3D & FE3T Circuit Diagram...
  • Page 44 7.20.3 FE4D Circuit Diagram...

  • Page 45: Wiring Diagrams

    7.21 WIRING DIAGRAMS 7.21.1 FE2M Wiring Diagram...
  • Page 46 7.21.2 FE3D & FE3T Wiring Diagram...
  • Page 47 7.21.3 FE4M Wiring Diagram...
  • Page 48 7.21.4 FE4D Wiring Diagram...

  • Page 49: Accessories

    8.0 ACCESSORIES 8.1 CONNECTED KITCHEN CLOUD DATA TRANSFER For FE3D, FE3T and FE4D models with IOT option Connected Kitchen is subscription service provided by Koolzone Ltd. This option provides real time data from a Cloud based network. Oven supplied with this option is IOT ready and requires some additional steps from Koolzone to enable.

  • Page 50: Fault Finding

    9.0 FAULT FINDING FAULT POSSIBLE CAUSES REMEDY USER *ENG Replace fuse ✓ No Power Fuse in plug blown If fuse blows again ✓ Safety thermostat Reset thermostat ✓ tripped (refer to section 7.13) Safety thermostat trips Thermostat faulty Replace faulty ✓...

  • Page 51: Spare Parts

    10.0 SPARE PARTS FE2M, FE4M FE3D, FE3T & FE4D Wire rack – 460mm wide – Wire rack – 460mm wide - (FE2M) (FE3D/FE3T) Wire rack – 525mm wide – (FE4M) Wire rack – 525mm wide – (FE4D) Temperature control knob...

  • Page 52: Service Information

    1. Model number – found on data plate 2. Serial number – found on data plate 3. Brief description of the issue To contact Falcon for a warranty issue dial (UK only) 01786 455 200 and select Warranty Issues from the menu.

This manual is also suitable for:

Fe3dFe2mFe4dFe4m

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