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Keyline MESSENGER Use And Maintenance Manual

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Use and Maintenance Manual
MES
SEN
GER
V E R S . 0 . 0
Copyright © 2022 - Italy
1 5 / 0 9 / 2 0 2 2
C O D . B 4 1 1 6 0 1 F G

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  • Page 1 Use and Maintenance Manual V E R S . 0 . 0 Copyright © 2022 - Italy 1 5 / 0 9 / 2 0 2 2 C O D . B 4 1 1 6 0 1 F G...
  • Page 2 I trasgressori saranno perseguiti a norma di legge. Tutti i prodotti illustrati nel catalogo costituiscono creazione di proprietà della società Keyline. Il/I marchio/i ed i segni distintivi della società sono di proprietà esclusiva della stessa Keyline e sono registrati in Italia e all’estero.

  • Page 3: Table Of Contents

    Battery power supply (optional) ........29 6.10.0 Installing the “Keyline Duplicating Tool” App and connecting the machine to the control system .
  • Page 4 Registering a new account ......... . . 63 8.10.0 “Keyline Duplicating Tool” App settings ....... . 64 8.10.1 “Keyline Duplicating Tool”...
  • Page 5 Copy of the UKCA Declaration of Conformity ......77 Copyright Keyline © 2022 Cod.

  • Page 6: Warranty And Liability

    WARRANTY TERMS AND CONDITIONS 1. Keyline S.p.A. warrants the proper functioning of the machine for a period of 24 months from the date of purchase and undertakes to replace (also with a successor model, if necessary) or repair the machine, or individual components, if defects are found in the machine's original functioning.

  • Page 7: Using The Manual

    This manual was drafted by the Manufacturer and is an integral part of the machine package. The information contained in the MESSENGER manual is intended for personnel operating and maintaining the machine. The manual provides a series of information which must be known by qualified personnel, as they make it possible for the machine to be used in safe conditions.

  • Page 8: Storage Of The Manual

    PROHIBITION! This manual may be copied exclusively to obtain a spare copy for safety purposes. Keyline S.p.A., in compliance with the relevant legislation, reserves ownership of this manual, and prohibits its transfer to third parties and/or its unauthorised copies.

  • Page 9: General Warnings

    Wear personal protective equipment (PPE), such as safety goggles, gloves and work footwear, when necessary; • Know and follow the safety instructions prescribed by Keyline S.p.A., the general rules for accident prevention and the legal safety regula- tions. SAFETY SIGNS The symbols shown below are used (if pertinent) in the user and maintenance manual.

  • Page 10: Prohibition Signs

    This sign is used to highlight the obligation to read the instructions (user and maintenance manual, data sheets, etc.), before installation, use or any other operation to be carried out on the machine! MESSENGER Cod. B411600FG / Rev. 0.0 Copyright Keyline © 2022...

  • Page 11: Graphic Signs And Signal Words

    This signal highlights the obligation for the operator to read and understand the user manual before using the ma- chine. Failure to follow the instructions may cause death or serious injuries. Copyright Keyline © 2022 Cod. B411600FG / Rev. 0.0 MESSENGER...

  • Page 12: Location Of Graphic Signs And Signal Words

    Personnel can be subdivided into: • Personnel in charge of tooling; • Personnel in charge of non-routine maintenance (servicing); • Operating personnel. Each profile is characterised by specific skills described below. MESSENGER Cod. B411600FG / Rev. 0.0 Copyright Keyline © 2022...

  • Page 13: Personnel In Charge Of Tooling

    Ensuring the quality of maintenance activities; • Using and ensuring the use of ICT systems (information and communication technology). MANDATORY! NON-routine maintenance work (service) may only be carried out by Keyline S.p.A.‘s own personnel or by deal- ers/installers authorised by Keyline S.p.A.. OPERATING PERSONNEL The machine must be operated by a professional operator as described in paragraph 5.4 below, in which his position and duties are also...

  • Page 14: Staff Training

    WARNING! The improper use of the machine may cause bodily injury, death and/or damage the machine or equipment. Below is a list of possible misuses that may cause injuries or damage the machine and equipment., for which Keyline S.p.A. waives any and all responsibility and liability.

  • Page 15: Characteristics And Technical Data

    Characteristics and technical data MACHINE DESCRIPTION MESSENGER (Figure 3) is an electronic key cutting machine. MESSENGER Is a machine that can electronically cut edge cut, laser and dimple keys for residential and automotive purposes. The machine comprises the following components: •...

  • Page 16: Relevant Technical Standards And Rules And Regulations

    (national) level through appropriate legislation. INTENDED CONDITIONS OF USE MESSENGER is designed to perform only the functions described in paragraph 5.1 of the manual. The machine must operate under compliant environmental conditions as described in the relevant section (Permissible environmental values) of Table 4 on page 18.

  • Page 17: Residual Risks

    (interlocked) mobile cover. Such guards shall on no account be removed. The guards can be removed or the machine body can be opened only by Keyline S.p.A.‘s own or authorised skilled operators (see paragraph 4.6). In any case the following residual risks should be taken taken into account:...
  • Page 18 CHARACTERISTICS AND TECHNICAL DATA Danger area Operator area Figure 4 - Operator area and danger areas MESSENGER Cod. B411600FG / Rev. 0.0 Copyright Keyline © 2022...

  • Page 19: Machine Specifications

    CHARACTERISTICS AND TECHNICAL DATA MACHINE SPECIFICATIONS 5.5.1 MINIMUM INSTALLATION FOOTPRINT Minimum installation footprint Figure 5 - Minimum installation footprint and machine size (in mm) Copyright Keyline © 2022 Cod. B411600FG / Rev. 0.0 MESSENGER...

  • Page 20: Technical Data

    Absorption 120W (6W in stand-by) Electronic equipment High resolution axes control Battery power feeding module User interface Keyline Duplicating Tool App. (on Android devices vers. 7.0 and higher) Milling cutter Tungsten carbide Milling cutter motor Brushless Milling cutter speed With Power Pack 6000 ÷...

  • Page 21: Noise

    Degree of protection against solid foreign bodies (protected against dust) Degree of protection against water (protected against water splashes) a. According to IEC EN 60529. Tab. 7 - Vibrations produced Copyright Keyline © 2022 Cod. B411600FG / Rev. 0.0 MESSENGER...

  • Page 22: Tools

    All descriptions of the product to be machined (and/or its parts, if any) in this document will always refer to this illustration. Head Neck Shoulder Blade Bitting Back Figure 6 - Elements of the product to be processed MESSENGER Cod. B411600FG / Rev. 0.0 Copyright Keyline © 2022...

  • Page 23: Technical Characteristics Of Processable Products

    Brass, steel, alpacca, non-ano- dised aluminium The machine is not designed to process key heads, painted keys or plates or products made of non-conductive material. Tab. 9 - Technical characteristics of processable products Copyright Keyline © 2022 Cod. B411600FG / Rev. 0.0 MESSENGER...
  • Page 24 The machine is delivered with the key holders described in the following table, for the positioning and clamping of the keys to be pro- cessed: DESCRIPTION KEYLINE CODE 4 sides clamp Q clamp Clamp for double-sided flat keys N clamp Tab. 10 - Key holder clamps included MESSENGER Cod. B411600FG / Rev. 0.0 Copyright Keyline © 2022...

  • Page 25: Transport And Installation

    Take out the instruction booklet, the power pack and power cable, the second key holder clamp as well as all optional machine accessories (if supplied); • Remove MESSENGER from the box and place it on the work surface, so that it rests on all its feet (Figure 15) (see also paragraph 6.5); • Remove the protective film from the machine;...

  • Page 26: Manual Handling Of Loads

    1. 25 kg for men and 15 kg for women, in accordance with ISO 11228-1 (also check the limits stipulated by the current national health and safety legislation for workers). MESSENGER Cod. B411600FG / Rev. 0.0 Copyright Keyline © 2022...
  • Page 27 • Remember that pushing is always preferable to pulling; • If it is necessary to pull, always use secure gripping points (which cannot break due to the action of pulling). Copyright Keyline © 2022 Cod. B411600FG / Rev. 0.0 MESSENGER...

  • Page 28: Installation

    Failure to observe the following warnings may result in injury, death, or damage to the machine. Keyline S.p.A. Waives any and all liability for personal injury or property damage resulting from installation in an environ- ment that presents one of the following situations.

  • Page 29: How To Secure The Machine To The Work Bench

    The power cable is supplied with the plug compatible with the country for which the machine is intended. Do not replace or change the plug. If necessary, contact Keyline S.p.A.. MANDATORY! The machine must be connected to the earthing system available at the installation site.
  • Page 30 Figure 22 - Connecting power pack with machine port. Figure 23 - Socket / 2-pin plug + earth connection example Figure 24 - Example of socket (Schuko) / 2-pin plug + earth connection MESSENGER Cod. B411600FG / Rev. 0.0 Copyright Keyline © 2022...

  • Page 31: Battery Power Supply (Optional)

    INFORMATION! The machine does not recharge the battery. Check the battery charge level regularly and recharge it if necessary. Refer to the original instructions for the battery and its charger. Copyright Keyline © 2022 Cod. B411600FG / Rev. 0.0 MESSENGER...
  • Page 32 WARNING! If the battery charge is below a certain threshold, the machine will not switch on. If the threshold is exceeded during operation, the machine switches off to protect the battery. MANDATORY! Store the battery in a cool environment, away from heat sources! MESSENGER Cod. B411600FG / Rev. 0.0 Copyright Keyline © 2022...

  • Page 33: Installing The "Keyline Duplicating Tool" App And Connecting The Machine To The Control System

    6.10 INSTALLING THE “KEYLINE DUPLICATING TOOL” APP AND CONNECTING THE MACHINE TO THE CONTROL SYSTEM To install the “Keyline Duplicating Tool” (KDT) application for controlling the machine in your tablet/smartphone, follow the sequence of steps described below. If the application has already been installed, check that it is updated to the latest version.

  • Page 34: Operation

    Operation MACHINE OPERATION MESSENGER (Figure 26) is an electronic key cutting machine. MESSENGER Is a machine that can electronically cut edge cut, laser and dimple keys for residential and automotive purposes. The machine comprises the following components: • Machine body;...

  • Page 35: Machine Body

    Carrying handle Protective shield Rear right side view (open position) Battery compartment (optional) ABS cover Cutter unit holder plate Power cable port Base Front right view Figure 27 - Machine body Copyright Keyline © 2022 Cod. B411600FG / Rev. 0.0 MESSENGER...

  • Page 36: Key Holder Clamp, With Integrated Linear Axis X

    The key holder clamp is attached to the slide connected to a motorised axis, which allows it to move back and forth (X axis). The stepper motor driving the X-axis is located inside the machine body. clamp tightening knob Gauges X-axis slide X-axis linear slide guides Figure 28 - Key holder clamp MESSENGER Cod. B411600FG / Rev. 0.0 Copyright Keyline © 2022...

  • Page 37: Cutter/Tracer Point Unit, With Integrated Axes Y And Z

    Protection Cutter spindle Tracer points support Tool Pin for moving the tracer point support Tracer point Figure 29 - Cutter/tracer pointy unit with the tracer point in the use position. Copyright Keyline © 2022 Cod. B411600FG / Rev. 0.0 MESSENGER...

  • Page 38: Control System

    7.2.1 “KEYLINE DUPLICATING TOOL” APPLICATION The machine is controlled via an App, downloadable to tablet/smartphone, called Keyline Duplicating Tool (KDT) To download the App from the web, simply access the web store: Google Play Store To use the application, please refer to the relevant section of the manual (chapter 8 on page 43).

  • Page 39: Safety Devices

    Once pressed, these buttons require a manual release, which is achieved by turning the button clockwise or pulling it back. Figure 31 - Example of an emergency button Pressing the emergency button leads to the electrical disconnection of MESSENGER, whatever its power source (mains or battery). 7.3.2 INDUCTIVE SENSORS TO CHECK PROTECTIVE SHIELD POSITIONS Inductive sensors (Figure 32) are a type of proximity sensor capable of detecting the presence of a metal object at a close distance.
  • Page 40 OPERATION Open protection screen Fixed guard Figure 33 - Machine with open protection screen (movable interlocked guard) Fixed guard Figure 34 - View of underside of machine without swarf tray MESSENGER Cod. B411600FG / Rev. 0.0 Copyright Keyline © 2022...

  • Page 41: Preliminary Calibration

    4. Using the 2.5 mm hex key, fasten the socket-head cap screw to secure the clamp position on the slide. Limit stop Clamp dovetail guide Copyright Keyline © 2022 Cod. B411600FG / Rev. 0.0 MESSENGER...

  • Page 42: Selecting The Q Clamp Side To Be Used

    3. Grasp the jaw pair and turn it towards you (or the ma- chine), 90° by 90°, until the desired side is facing up. Jaw as- sembly 4. Tighten the knob of the Q clamp. MESSENGER Cod. B411600FG / Rev. 0.0 Copyright Keyline © 2022...

  • Page 43: Tool Change

    5. Insert the new tracer point into the holder, bringing its groove to the centre of the hole in the grub screw. 6. Insert and tighten the grub screw to secure the tracer point in the holder. Carry out the tracer point calibration procedure. Copyright Keyline © 2022 Cod. B411600FG / Rev. 0.0 MESSENGER...
  • Page 44 OPERATION Tracer point lock- ing grub screw Groove for tracer point locking Tracer point Figure 35 - Replacing the tracer point MESSENGER Cod. B411600FG / Rev. 0.0 Copyright Keyline © 2022...

  • Page 45: Operator Instructions

    (persons with reduced physical, sensory or mental capabilities); • It is forbidden to use MESSENGER if it shows signs of tampering or damage (in particular breaks in the casing and protec- tive shield). Do not attempt to repair the machine. The machine may only be repaired by the manufacturer or by personnel authorised by the manufacturer;...

  • Page 46: Product Loading And Unloading

    3. If the key is to be positioned with the front stop (at the tip), place the Gauge 2 gauge provided for and indicated by the Application on the clamp. Gauge 1 MESSENGER Cod. B411600FG / Rev. 0.0 Copyright Keyline © 2022...
  • Page 47 If the key has been positioned with the front stop (at the tip), remove Key locked the gauge from the clamp by turning it to the left. Gauge 1 8. Close the protective shield. Gauge 2 Copyright Keyline © 2022 Cod. B411600FG / Rev. 0.0 MESSENGER...

  • Page 48: Placing The Key In The N Clamp

    4. Position the key in the slot between the two jaws of the clamp and be- Stop on the low its upper bar. Jaws front stop MESSENGER Cod. B411600FG / Rev. 0.0 Copyright Keyline © 2022...
  • Page 49 6. Tighten the clamp, turning the knob clockwise, until the key is firmly locked between the two jaws. Remove the magnetic bar from the clamp. 8. Close the protective shield. Copyright Keyline © 2022 Cod. B411600FG / Rev. 0.0 MESSENGER...

  • Page 50: Removing The Key From The Clamp

    START-UP PREPARATION If you are not using the battery, before starting MESSENGER make sure that the electrical system in the building where it is to be installed is switched on. To start this system, follow the instructions provided by the relevant manufacturer-installer.

  • Page 51: Operation

    Press “CODES” to search for an original indirect code (see paragraph 8.6.4); Press “CARD” to search for a card (see paragraph 8.6.5); Press “KEYBLANKS” to search for a blank key (see paragraph 8.6.6); Press “RN” to perform a Keyline Record Number search (see paragraph 8.6.7); • Press to perform the advanced search (see paragraph 8.6.8).

  • Page 52: Search By Car

    3. If useful, you can use the search function, typing in the make. 8. Select the coding function you want to use for cutting the identified key. 9. See paragraph 8.7. MESSENGER Cod. B411600FG / Rev. 0.0 Copyright Keyline © 2022...

  • Page 53: Search By Motorbike

    3. If useful, you can use the search function, by entering the year. typing in the make. 8. Select the coding function you want to use for cutting the identified key. 9. See paragraph 8.7. Copyright Keyline © 2022 Cod. B411600FG / Rev. 0.0 MESSENGER...

  • Page 54: Search By Cylinder

    To search for a key by cylinder, follow the sequence of steps described below. 1. Select the desired cylinder make. 4. Select the serial number of the requested 6. Select the coding function you want to use 2. Press “KEYLINE” to sort the list by alias cylinder. for cutting the identified key. type.

  • Page 55: Search By Card

    1. Select the relevant type of card. 3. With the search function it is possible to 4. Select the coding function you want to use 2. Press “KEYLINE” to sort the list by alias filter the listed cards. for cutting the identified card.

  • Page 56: Search By Keyline Record Number

    SEARCH BY KEYLINE RECORD NUMBER To search for a specific series, key or card, and select its data by means of the record number assigned by Keyline,or by entering the sys- tem number of the key itself, follow the sequence of operations described below.

  • Page 57: Advanced Search

    Select the relevant key. 9. Select the coding function you want to use 8. Press “KEYLINE” to sort the list by alias for cutting the identified key. type (serial number, ...). 10. See paragraph 8.7.

  • Page 58: Search In Favourites

    4. After identifying the key, select the coding as favourites. typing in the make. function to be used. 2. You can display the list as tabs or as a 5. See paragraph 8.7. list . MESSENGER Cod. B411600FG / Rev. 0.0 Copyright Keyline © 2022...

  • Page 59: 8.6.10 Search In Archive

    4. Press “ADD TO BOOKMARKS ” if you want to store it in your list of favourites; 5. Press “KEY BLANK” if you want to display the list of key blank similar to the one se- lected. Copyright Keyline © 2022 Cod. B411600FG / Rev. 0.0 MESSENGER...

  • Page 60: Decoding A Key

    8. Lift up the protective shield. complete. press “OK”. 9. Lift the tracer point holder so that the tracer point is in the idle position. 10. Remove the sample key from the clamp. MESSENGER Cod. B411600FG / Rev. 0.0 Copyright Keyline © 2022...

  • Page 61: Selecting An Existing Cutting Code

    2. The search results are displayed automat- code. ically. 5. See paragraph 8.8.1 or paragraph 8.7.4. Copyright Keyline © 2022 Cod. B411600FG / Rev. 0.0 MESSENGER...

  • Page 62: Inserting A Cutting Code

    3. It is also possible to move between the key points using the directional arrows  . MESSENGER Cod. B411600FG / Rev. 0.0 Copyright Keyline © 2022...

  • Page 63: Operating Functions

    Alternatively, press “SAVE IN ARCHIVE “ ” to store the key type and associated encryption code in an archive. To save it in a new group: 1. Press “+”; 2. Fill in the “Archive Name” field and, if nec- essary, “Archive Description”; 3. Press “SAVE”. Copyright Keyline © 2022 Cod. B411600FG / Rev. 0.0 MESSENGER...

  • Page 64: Performing The Cutting Cycle

    11. To cut another key, press “CUT THE KEY 12. To change the encryption code used, “OK”. AGAIN” to start another cutting cycle. press “EDIT CUT”. 10. Remove the key from the clamp. 13. See paragraph 8.7.4. MESSENGER Cod. B411600FG / Rev. 0.0 Copyright Keyline © 2022...

  • Page 65: Other Functions

    8.9.1 REGISTERING A NEW ACCOUNT If you do not have a Keyline profile, you shall have to register as a new user. To register a new account, follow the sequence of operations described below. 1. Fill in the information requested by the 3.

  • Page 66: Keyline Duplicating Tool" App Settings

    8.10 “KEYLINE DUPLICATING TOOL” APP SETTINGS 8.10.1 “KEYLINE DUPLICATING TOOL” APP MENU SETTINGS When you press ‘ MENU’ on the bottom bar, a drop-down menu (Figure 36) appears, through which you can access the various sections for setting up the KDT, described below.
  • Page 67 Key- view the software packages you can pur- line HUB, the exclusive APP developed for chase. the management of Keyline key cutting machines and devices. Copyright Keyline © 2022 Cod. B411600FG / Rev. 0.0...

  • Page 68: 8.10.2 Calibration Menu - Jaw Setup

    5. Remove the tip stop and remove any chips 6. Turn the clamp to position “A”. Lower the from the clamp or tracer point. protective shield and press “OK” to start calibration of the clamp Side A. MESSENGER Cod. B411600FG / Rev. 0.0 Copyright Keyline © 2022...

  • Page 69: 8.10.3 Calibration Menu - Tracers Tower Setup

    To set up a jaw, follow the sequence of operations described below. 1. Lower the protective shield and press 2. Raise the protective shield and remove 3. Install the “V037” cutter. “Tracer tower setup”. the “T00” tracer point. Copyright Keyline © 2022 Cod. B411600FG / Rev. 0.0 MESSENGER...
  • Page 70 Lower the protective shield and press “OK” to start calibration. 6. Save the new tracer point setup. Press OK to exit the calibration procedure. MESSENGER Cod. B411600FG / Rev. 0.0 Copyright Keyline © 2022...

  • Page 71: Stop

    The modes described are the only ones permitted by the manufacturer. 8.11.2 NORMAL STOP To stop MESSENGER, follow the sequence of operations described below. 1. Wait for any work cycle in progress to be completed, then unload the product. 2. Press the red mushroom emergency button.

  • Page 72: Maintenance

    MANDATORY! All NON-routine maintenance operations must only be carried out by qualified personnel (see paragraph 4.6) of Keyline S.p.A.or authorised by it, who have all the technical skills to carry out such operations in conditions of maximum safety and in full compliance with the relevant standards and laws in force.

  • Page 73: Check Of Safety Signage

    Chips must be removed manually, by means of a brush or an industrial vacuum cleaner suitable for the purpose. Empty the chip tray (Figure 38) regularly after each cleaning of the work area or whenever the work area is full of chips. Figure 38 - Chip tray Copyright Keyline © 2022 Cod. B411600FG / Rev. 0.0 MESSENGER...

  • Page 74: Cleaning The Protective Shield

    9.10 OTHER EXTRAORDINARY MAINTENANCE ACTIONS After max. 5,000 cycles/year, the machine life cycle is to be considered at an end, and therefore MESSENGER must undergo overhauling and extraordinary maintenance. For this reason, after the mentioned period of time, it is mandatory to overhaul the machine completely in order to make sure of its safety.

  • Page 75: Machine Storage Conditions

    In case you anticipate that the machine will be out of service for an extended period of time, after carrying out the operations described in paragraph 10.1, clean the machine thoroughly. Once these operations have been completed, it is recommended to store the machine in its original packaging. Copyright Keyline © 2022 Cod. B411600FG / Rev. 0.0 MESSENGER...

  • Page 76: Disassembly And Disposal

    11.3 PACKAGING DISPOSAL The packaging containing the key cutting machine during transport consists of cardboard, nylon and polyurethane foam. Dispose of it in accordance with the regulations in force. MESSENGER Cod. B411600FG / Rev. 0.0 Copyright Keyline © 2022...

  • Page 77: Customer Service

    And state the name of the Purchaser. Requests shall be addressed to: Keyline S.p.A. Via Camillo Bianchi, 2 – 31015 Conegliano (TV) Italy Phone: +39.0438.202511/ Fax +39.0438.202520 E-mail: info@keyline.it Web site: www.keyline.it Copyright Keyline © 2022 Cod. B411600FG / Rev. 0.0 MESSENGER...

  • Page 78: Appendices

    Messenger is the key cutting machine that electronically carries out the duplica- tion of laser, edge and dimple keys, both for residential and automotive sectors. È conforme alle seguenti Direttive...

  • Page 79: Copy Of The Ukca Declaration Of Conformity

    Declares, under its own responsibility, that the new MACHINE: Manufacturing year: 2022 Messenger is the key cutting machine that electronically carries out the Described below: duplication of laser, edge and dimple keys, both for residential and automotive sectors. The Supply of Machinery (Safety) Regulations 2008...

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