Summary of Contents for Amazone Special Cenius 3002
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Operating Manual Cenius Mulch cultivator Cenius 3002 Cenius 3002 Cenius 3003 Cenius 3502 Cenius 3502 Cenius 3503 Cenius 4002 Cenius 4002 Cenius 4003 Cenius 4002-2 Cenius 4002-2 Cenius 4003-2 Special Super Special Read and observe this operating manual before using MG3662 the machine for the first time! BAG0080.7 10.14...
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Reading the instruc- tion manual and to adhere to it should not appear to be inconvenient and superfluous as it is not enough to hear from others and to realise that a machine is good, to buy it and to believe that now everything would work by itself.
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+ 49 (0) 5405 501-234 E-mail: amazone@amazone.de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www.amazone.de. Please send orders to your AMAZONE dealer. Formalities of the operating manual Document number: MG3662 Compilation date: 10.14 ...
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Send us your suggestions by fax. AMAZONEN-WERKE H. DREYER GmbH & Co. KG Postfach 51 D-49202 Hasbergen Phone: + 49 (0) 5405 50 1-0 Fax: + 49 (0) 5405 501-234 E-mail: amazone@amazone.de Cenius 02/03 BAG0080.7 10.14...
Table of Contents User information ..................7 Purpose of the document ......................7 Locations in the operating manual ................... 7 Diagrams used ......................... 7 General safety instructions ................. 8 Obligations and liability ......................8 Representation of safety symbols ..................10 Organisational measures .......................
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Table of Contents 5.9.1 Connecting hydraulic hoses ....................52 5.9.2 Disconnecting hydraulic hoses ....................52 5.10 Three-point hitch frame ......................53 Commissioning ..................54 Checking the suitability of the tractor ..................55 6.1.1 Calculating the actual values for the total tractor weight, tractor axle loads and load capacities, as well as the minimum ballast ................
User information User information The "User information" section supplies information on using the op- erating manual. Purpose of the document This operating manual • Describes the operation and maintenance of the machine. • Provides important information on safe and efficient handling of the machine.
General safety instructions General safety instructions This section contains important information on safe operation of the machine. Obligations and liability Comply with the instructions in the operating manual Knowledge of the basic safety information and safety regulations is a basic requirement for safe handling and fault-free machine operation. Obligations of the operator The operator is obliged only to let those people work with/on the ma- chine who...
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General safety instructions Risks in handling the machine The machine has been constructed to the state-of-the art and the recognised rules of safety. However, there may be risks and re- strictions which occur when operating the machine • For the health and safety of the user or third persons, •...
General safety instructions Representation of safety symbols Safety instructions are indicated by the triangular safety symbol and the highlighted signal word. The signal word (DANGER, WARNING, CAUTION) describes the gravity of the risk and has the following sig- nificance: DANGER Indicates an immediate high risk, which will result in death or serious physical injury (loss of body parts or long term damage) if not avoided.
General safety instructions Organisational measures The operator must provide the necessary personal protective equip- ment, such as: • Protective goggles, • Safety shoes, • Protective overall, • Skin protection cream, etc.. The instruction manual • Must always be kept at the place at which the machine is operated.
General safety instructions User training Only trained and instructed persons should be allowed to work with/on the machine. The responsibilities of the operating and maintenance personnel must be clearly defined. People being trained may only work with/on the machine under the supervision of an experienced person.
General safety instructions Safety measures in normal operation Only operate the machine if all the safety and protection equipment is fully functional. Check the machine at least once a day for visible damage and check the function of the safety and protection equipment. Dangers from residual energy Note that there may be residual mechanical, hydraulic, pneumatic and electrical/electronic energy at the machine.
Immediately replace any machine parts which are not in a perfect state. Use only genuine AMAZONE spare and wear parts or parts approved by AMAZONEN-WERKEN to ensure that the operating permit retains its validity in accordance with national and international regulations. If...
General safety instructions 2.13 Warning pictograms and other signs on the machine 2.13.1 Positioning of warning pictograms and other labels The following diagrams show the arrangement of the warning picto- grams on the machine. Fig. 1 Fig. 2 Always keep all the warning pictograms of the machine clean and in a legible state.
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General safety instructions Warning pictograms - structure Warning pictograms indicate danger areas on the machine and warn of residual dangers. Permanent or unexpected dangers exist in these areas. A warning pictogram consists of two fields: Field 1 is a pictogram describing the danger, surrounded by triangular safety symbol.
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General safety instructions Order number and explanation Warning pictograms MD078 Risk of crushing of fingers/hand by accessi- ble, moving parts of the machine! This danger can cause extremely serious injuries resulting in the loss of limbs. Never reach into the danger area when the trac- tor engine is running with the PTO shaft or hy- draulic/electrical system connected.
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General safety instructions MD089 Risk of crushing of whole body in the danger area of suspended loads/machine parts! This can cause extremely serious and potentially fatal injuries. The presence of persons under suspended loads/machine parts is prohibited. Maintain a sufficient safety clearance between you and any suspended loads/machine parts.
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General safety instructions MD097 Risk of crushing and contusions between the rear of the tractor and the machine when coupling and uncoupling the machine! These dangers can cause extremely serious and potentially fatal injuries. • It is forbidden to actuate the three-point hydraulic system of the tractor as long as persons are standing between the rear of the tractor and the machine.
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General safety instructions MD199 The maximum operating pressure of the hydrau- lic system is 210 bar. MD201 The torque for the bolt connection is 325 Nm. MD217 Hazard resulting from the machine folded in and coupled tipping over. This hazard can result in extremely serious and potentially fatal injuries.
General safety instructions 2.14 Dangers of not observing safety instructions Nonobservance of the safety information • Can pose both a danger to people and also to the environment and machine. • Can lead to the loss of all warranty claims. Seen individually, non-compliance with the safety information could pose the following risks: •...
General safety instructions 2.16 Safety information for users WARNING Before starting up the machine and the tractor, always check their traffic and operational safety. 2.16.1 General safety and accident prevention information • Beside these instructions, comply with the general valid national safety and accident prevention regulations.
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General safety instructions • Be particularly careful when coupling the machine to the tractor or uncoupling it from the tractor! There are contusion and cutting points in the area of the coupling point between the tractor and the machine. • Standing between tractor and implement when the three point hydraulic is actuated is prohibited.
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General safety instructions Machine transportation • When using public highways, national road traffic regulations must be observed. • Before moving off, check: ο the correct connection of the supply lines ο the lighting system for damage, function and cleanliness ο the brake and hydraulic system for visible damage ο...
• Replace the hydraulic hose line if it is damaged or worn. Only use AMAZONE original hydraulic hose lines. • The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even...
General safety instructions 2.16.3 Electrical system • When working on the electrical system, always disconnect the battery (negative terminal). • Only use the prescribed fuses. If fuses are used that are too highly rated, the electrical system will be destroyed – danger of fire! •...
• Spare parts must meet at least the specified technical require- ments of AMAZONEN-WERKE! This is ensured through the use of AMAZONE original spare parts! Cenius 02/03 BAG0080.7 10.14...
Loading and unloading Loading and unloading WARNING Risk of crushing due to accidental falling of a machine attached to a load carrier during loading and unloading! • Use only slings (ropes, belts, chains, etc.) with a minimum ten- sile strength greater than the total weight of the machine (see Technical data).
Product description Safety and protection equipment Cenius-2: • Protective cover on both sides for the front and rear tine for road transport. (1) Tine covered. (2) Protective cover in parking position. Fig. 7 • Automatic locking mechanism secures against the machine folding out unintentionally.
Compliance with all the instructions in this operating manual. • Execution of inspection and maintenance work. • Exclusive use of AMAZONE original spare parts. Other uses to those specified above are forbidden and shall be con- sidered as improper. For any damage resulting from improper use: •...
Product description Danger area and danger points The danger area is the area around the machine in which people can be caught: • By work movements made by the machine and its tools • By materials or foreign objects ejected by the machine •...
Product description Rating plate and CE marking The type plate and CE signare located on the frame. The rating plate shows the following information: • Machine ID no. • Type • Basic weight • Permissible total weight kg • Factory •...
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Product description Basic weight (net weight) Cenius Super / Special 3002 3502 4002 4002-2 Cenius Special 3003 3503 4003 4003-2 Basic machine [kg] 1325 Equipment [kg] 1020 1020 Super tines Special tines [kg] Concave discs [kg] Spring tines [kg] Tandem roller [kg] Wedge ring roller [kg]...
Product description Necessary tractor equipment For the machine to be operated as intended, the tractor must fulfil the following requirements: Tractor engine power from 90 kW (120 hp) Cenius 3002 Cenius 3003 from 105 kW (140 hp) Cenius 3502 Cenius 3503 from 120 kW (160 hp) Cenius 4002 Cenius 4003...
Structure and function Structure and function The following section provides information on the machine structure and the functions of the individual components. Fig. 14 The Cenius mounted disc cultivator is suitable for ο Stubble processing ο Non-tilling topsoil processing ο Seed bed preparation The Cenius is equipped with a rigid frame, the Cenius-2 with a folding frame...
Structure and function Tines • Cenius Super: Tines with overload pro- tection by two tension springs. The overload protection, which consists of two tension springs, allows the tines to give way if an overload situation occurs. Fig. 15 • Cenius Special: Tines with overload pro- tection by shear bolt.
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Structure and function Spare shear bolts for tines, for Cenius Special fastened on the frame. Fig. 18 • Depth adjustment The depth of the tines is guided by the roller. For information on setting the working depth, see page 64. Cenius 02/03 BAG0080.7 10.14...
Structure and function Coulter Cenius 3002, 3502, 4002 The tines can be fitted with various coulters: • Stubble coulter: used to mix in volunteer grain and straw when processing flat stubble. • Helix coulter: used for average soil depths; good mixing in of organic matter.
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Structure and function Method Working depth Stubble coulter 3-8 cm Helix coulter 5 – 10 cm up to 25 cm Pointed coulter Cenius 02/03 BAG0080.7 10.14...
Structure and function Coulter C-Mix for Cenius 3003, 3503, 4003 The tines can be fitted with various coulters: Fig. 20 (1) Deflector guide, left side (80 or 100 mm) (2) Deflector guide, right side (80 or 100 mm) (3) C-Mix coulter 80 mm (4) C-Mix coulter 100 mm (5) Wing coulter 350 mm (C-Mix coulter with wings that can be mounted separately, only Cenius 03)
Structure and function Coulter arrangement Cenius 3002 / 3003 Cenius 3502 / 3503 Cenius 4002 / 4003 Fig. 21 The coulter arrangement recommended by the factory is illustrated. However, an individual arrangement is also possible. Cenius 02/03 BAG0080.7 10.14...
Structure and function Levelling unit The following components act as levelling ele- ments: • A concave disc arrangement or • A spring tine arrangement. The discs mix, crumble and level out the earth. As an alternative to round discs, the machine can also be equipped with serrated discs.
Structure and function 5.5.1 Cenius 3502 / 3503: Adjustment - concave discs The Cenius 3502 / 3503 has adjustable concave discs. Fig. 24 shows the standard settings of the con- cave discs. Fig. 24 Cenius 02/03 BAG0080.7 10.14...
Structure and function Boundary discs / boundary tines Extendable boundary discs (Fig. 26) / boundary tines (Fig. 25) prepare an even field with no lat- eral banks. As an alternative to round discs, the machine can also be equipped with serrated discs. •...
Structure and function Rollers The rollers serve for back-packing and for guid- ing the depth of the coulters. • Tooth packer roller Fig. 28 • Tandem roller The tandem roller consists of ο the front spiral tube roller, ο the rear rod roller. Fig.
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Structure and function • Cutting ring roller The cutting ring roller is equipped with an adjust- able knife holder. Raising the knife holder with increased organic matter content reduces the risk of blocking. Fig. 32 Fig. 33 (1) Knife holder raised (2) Knife holder lowered (3) Adjustment screw with lock nut →...
Structure and function Border blade (optional) Border blades generate an improved work pat- tern in the border and intermediate areas. Assembly / Disassembly: 1. Remove the linch pin on the last blade. 2. Pull the last blade out to the front. 3.
Structure and function Hydraulic connections • All hydraulic hose lines are equipped with grips. Coloured markings with a code number or code letter have been applied to the gripping sections in order to assign the respective hydraulic function to the pressure line of a tractor control unit! Films are stuck on the implement for the markings that illustrate the respective hydraulic function.
Structure and function 5.9.1 Connecting hydraulic hoses WARNING Danger from incorrect hydraulic functions if the hydraulic hoses are connected incorrectly! When coupling the hydraulic hose, observe the coloured marks on the hydraulic connectors. See "Hydraulic connections, page 51. • Observe the maximum admissible working pressure of 210 bar. •...
Structure and function 5.10 Three-point hitch frame The frame of the Cenius is designed such a way that it meets the dimensions of a Category III three-point hitch. The Cenius with rigid frame has upper and lower link pins of Category II. The Cenius 4002-2 has upper and lower link pins of Category III.
Commissioning Commissioning This section contains information • on operating your machine for the first time. • on checking how you may connect the machine to your tractor. • Before operating the machine for the first time the operator must have read and understood the operating manual. •...
Commissioning Checking the suitability of the tractor WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power in the event of improper use of the tractor! • Check the suitability of your tractor before you attach or hook up the machine.
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Commissioning 6.1.1.1 Data required for the calculation Fig. 38 [kg] Empty tractor weight See tractor operating manual or vehicle [kg] Front axle load of the empty tractor documentation [kg] Rear axle load of the empty tractor [kg] Total weight rear mounted implement or rear Please see technical rear mounted imple- weight ment or rear weight...
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Commissioning 6.1.1.2 Calculation of the required minimum front ballast G of the tractor to ensure safe V min steering • − • • • Enter the numeric value for the calculated minimum ballast G V min required on the front side of the tractor, in the table (section 6.1.1.7). 6.1.1.3 Calculation of the actual tractor front axle load T V act...
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Commissioning 6.1.1.7 Table Actual value according to Approved value ac- Double approved calculation cording to tractor load capacity (two instruction manual tyres) Minimum ballast front/rear Total weight ≤ Front axle load ≤ ≤ Rear axle load ≤ ≤ • You can find the approved values for the total tractor weight, axle loads and load capacities in the tractor registration papers.
Commissioning Securing the tractor/machine against unintentional start-up and rolling WARNING Risk of crushing, shearing, cutting, catching, drawing in and knocks during all work on the machine • By driven work elements. • By unintentional movement of work elements or uninten- tional actuation of hydraulic functions when the tractor en- gine is running.
Coupling and uncoupling the machine Coupling and uncoupling the machine When coupling and uncoupling machines, follow the instructions giv- en in the section "Safety instructions for the operator" page 22. WARNING Risk of crushing, catching, drawing in and/or knocks due to un- intentional starting and rolling of the tractor when coupling or uncoupling the PTO shaft and supply lines.
Coupling and uncoupling the machine Coupling the machine WARNING Risk of crushing and contusions between the tractor and the machine when coupling the machine! Instruct people to leave the danger area between the tractor and the machine before you approach the machine. Any helpers may only act as guides standing next to the tractor and the machine, and may only move between the vehicles when both are at a standstill.
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Coupling and uncoupling the machine 1. Always inspect the machine for obvious signs of damage during coupling. Observe here the chapter "Obligations of the user", page 8. 2. Secure the ball sleeves over the upper and lower link pins in the pivot points of the three-point attachment frame.
Coupling and uncoupling the machine Uncoupling the machine When uncoupling the machine, there must always be enough space in front of the machine, so that you can align the tractor with the ma- chine if necessary. DANGER Cenius-2: Danger due to the machine tipping over! On no account uncouple the machine when it is folded in! The centre tines...
Adjustments Adjustments WARNING Risk of contusions, cutting, catching, drawing in and knocks through • unintentional falling of the machine raised using the trac- tor's three-point hydraulic system. • unintentional falling of raised, unsecured machine parts. • unintentional start-up and rolling of the tractor-machine combination.
Adjustments • Cenius 2: Adjust both spindles to the same length. • If the spindle should rotate when tightening the lock nut, lift the machine and load the spindle using the roller. 8.1.2 Hydraulic depth adjustment Fig. 40 (1) Hydraulic depth adjustment (2) Scale with pointer that displays the working depth.
Adjustments • Set the depth at all the adjustment units in the same way. • A scale is provided for orientation on the adjustment units (Fig. 41/2). Adjusting the stripper The strippers are set at the factory. To adjust the setting to the working conditions: 1.
Transportation Transportation DANGER • During transportation, follow the instructions given in the section "Safety instructions for the operator", page 25. • Both vehicle owner and operator are responsible for observ- ing to the national road traffic regulations! • Check the proper function of the light system! •...
Transportation Changing from working to transport position 1. Raise the machine. 2. Move both side discs / outside tines to the transport position. 3. Cenius -2: Actuate control unit blue. Fold in the machine. 4. Cenius -2: Move lights to transport position. 5.
Use of the machine Use of the machine DANGER! • Observe the chapter "Safety instructions for the user", page 22, when using the machine. • Observe the warning signs on the machine. The warning signs provide you with important hints for the safe opera- tion of the machine.
Faults Faults Fault Correction Discs / tine rows clog with crop material. Raise the machine and lower again. Build up of soil in front of the roller. Raise the machine and lower again. Reduce working depth. Clogging of the packer roller. Adjust the strippers.
Cleaning, maintenance and repairs Cleaning, maintenance and repairs WARNING Risk of contusions, cutting, catching, drawing in and knocks through • unintentional falling of the machine raised using the trac- tor's three-point hydraulic system. • unintentional falling of raised, unsecured machine parts. •...
Cleaning, maintenance and repairs 12.1 Cleaning • Pay particular attention to the brake, air and hydraulic hoses! • Never treat brake, air and hydraulic hoses with petrol, benzene, petroleum or mineral oils. • After cleaning, grease the machine, in particular after cleaning with a high pressure cleaner/steam jet or liposoluble agents.
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Cleaning, maintenance and repairs Lubricants For lubrication work, use a lithium saponified multipurpose grease with EP additives: Company Lubricant name Normal operating condi- Extreme operating con- tions ditions ARAL Aralub HL 2 Aralub HLP 2 FINA Marson L2 Marson EPL-2 ESSO Beacon 2 Beacon EP 2...
Cleaning, maintenance and repairs 12.3 Maintenance plan - overview • Carry out maintenance work when the first interval is reached. • The times, running hours or maintenance intervals of any third party documentation shall have priority. After the first working run Component Servicing work Workshop work...
Cleaning, maintenance and repairs 12.4 Installing and removing the tines CAUTION The tines and coulter of the Cenius can be replaced when on the field. For this purpose, slightly raise the machine in order to minimise the risk of injuries by the machine lowering unintentionally. Cenius Special (1) Shear bolt M12 (2) Fastening bolt M20: maximum tightening...
Cleaning, maintenance and repairs 12.5.1 Changing the Vario-Clip coulters To remove the Vario-Clip coulter (Fig. 48/1), knock the spiral pin (Fig. 48/2) out by knocking it downwards using a drift and remove the coulter towards the front. To install the Vario-Clip coulter, slide it in and secure with the spiral pin.
Cleaning, maintenance and repairs 12.7 Installing and removing the disc segments (workshop work) • Pay attention to the preload when removing spring-loaded elements (disc segments)! Use suitable de- vices! • In addition, use longer bolts as aids when removing and installing the disc segments! Fig.
Cleaning, maintenance and repairs 12.9 Tine connection Inspect the bolts of the tine connection for tight- ness. Required tightening torque: 210 Nm Fig. 52 12.10 Roller connection Inspect the bolts of the tine connection for tight- ness. Required tightening torque: 210 Nm To connect the rollers correctly, the clamping bracket and its screw con- nections must be mounted according...
• Replace the hydraulic hose line if it is damaged or worn. Only use AMAZONE original hydraulic hose lines. • The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even...
Cleaning, maintenance and repairs 12.13.1 Labelling hydraulic hose lines The assembly labelling provides the follow- ing information: Fig. 55/... (1) Manufacturer's marking on the hydraulic hose line (A1HF) (2) Date of manufacture of hydraulic hose line (04/02 = year/month = February 2004) (3) Maximum approved operating pressure (210 BAR).
12.13.4 Installation and removal of hydraulic hose lines When installing and removing hydraulic hose lines, always observe the following information: • Only use AMAZONE original hydraulic hose lines. • Ensure cleanliness. • You must always install the hydraulic lines so that, in all states of operation: ο...
Hydraulic circuit diagram 13.1 Screw tightening torques 10.9 12.9 M 8x1 M 10 16 (17) M 10x1 M 12 18 (19) M 12x1,5 M 14 M 14x1,5 M 16 M 16x1,5 M 18 M 18x1,5 M 20 M 20x1,5 M 22 M 22x1,5 1050 M 24...
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Postfach 51 Phone: +49 5405 501-0 D-49202 Hasbergen-Gaste Fax: +49 5405 501-234 Germany e-mail: amazone@amazone.de http:// www.amazone.de Plants: D-27794 Hude • D-04249 Leipzig, Germany • F-57602 Forbach, France, Branches in England and France Manufacturers of mineral fertiliser spreaders, field sprayers, sowing machines,...
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