Removing the cable bracket ....24 The symbols and hazard statements below may appear in Grundfos Removing the upper bearing bracket ....24 installation and operating instructions, safety instructions and Removing the Cooling jacket ring on SE pumps .
WARNING If these instructions are not observed, it may result in mal- Tipping hazard function or damage to the equipment. Death or serious personal injury ‐ Use a service stand to support DN 100 and DN 150 (pressure ranges S and H) in vertical position. Tips and advice that make the work easier.
Lifting points, vertical installation Nameplate example for Ex-proof pump Pos. Description EU Notified Body approving the Ex manufacturer EU Explosion protection certificate no UK Approved Body approving the Ex manufacturer UK Explosion protection certificate no Marking of explosion protection and Ex description Pump type designation Pump type designation (line 2) Model number...
6. Service tools Standard tools Quanti- Torque [Nm (lb- Pos. Designation men- bri- ft)] Pos. Designation Part number sion cant Molex plug removal Hexagon sock- SV2117 tool et head cap 70 ± 4 (51.6 ± 3) screw Special tools Hexagon sock- 181a et head cap 70 ±...
Pump parts Check the pump housing and other parts for The maintenance and service work on explosion-proof possible wear. Replace defective parts. pumps must be carried out by Grundfos or a Grundfos-au- • Ball bearings Check the shaft for noisy or heavy operation (turn thorised service workshop.
In the event of subsequent repairs, the existing plate must be replaced by a new, updated one and earlier markings must be recorded. The repair workshop must keep records of all the previously performed overhauls, repairs and possible modifications. Copies of the detailed records of the repairing workshop must be filed by the owner or operator with the original type certificate of the explosion-proof motor.
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5. Replace the O-ring with a new ring on the plug. WARNING Pressurised system 6. Fit plug B and tighten it to the correct torque. Death or serious personal injury Related information ‐ The oil chamber may be under pressure. Loosen the screws carefully and do not remove them until the 7. Tightening torques and lubricants pressure has been fully relieved.
1. Extreme applications, where there are very high levels of fine particles that can accumulate on the shaft seal springs and inhibit the springs from moving, will lead to shaft seal damage. In such operating conditions, contact Grundfos to discuss available options.
These shaft seals can be used as a direct replacement of the current shaft seal. For further information, contact Grundfos. Do not reuse a worn shaft seal. Do not dismantle and reassemble the shaft seal.
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® Clearance sizes for closed S-tube impellers Before determining the correct impeller clearance, check the pump nameplate for Production Code (P.c YYWW). Pumps manufactured before P.c 1440 have a different set of screws which require different turning angles than pumps manufactured during and after 1440. Turning angle of set Turning angle of set Impeller clearance...
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8.5.1 Adjusting the impeller clearance Tighten the fastening screws carefully to avoid damage to the bearings. The movement is 1 to 3 mm (0.039 to 0.118 in). Tightening sequence Impeller adjusting screws Set screw Fastening screw The following method is suitable for pumps in vertical position. Proceed as follows: 1.
9. Disassembly Before disassembling the pump: 1. Switch off the power supply. 2. Close the isolating valves, if fitted, to avoid draining the piping system. 3. Disconnect the power supply cable. 4. Note the pump's centre of gravity to prevent it from overturning. Related information 6. Service tools 9.1 Removing the motor top...
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6. Remove the screws holding the motor top to the stator housing. 7. If lifting eyes (pos. 190c) are removed, they must be put back before lifting the pump. 8. Attach the lifting equipment to the designated lifting points, and lift the motor top up.
9.2 Removing the cable The sensor wire connectors are MATE-N-LOK types. To remove the pins from the connectors, Extraction 1. Remove the cable ties holding cable wires in place. For EMC Tool 1804030-1 is required, which must be sourced cable variants, the metallic clamp securing the cable screen to locally.
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6. Remove the cable clamp fastening screws (b) and the cable clamp (c) first, then remove the cable. 168a 3. Remove the screws holding the feet of the PVS-3 bracket to the stator housing, then remove the bracket. 9.2.1 Removing the PVS-3 vibration sensor and SM 113 module For variants with SM 113 module, the PVS-3 vibration sensor must be removed from the bracket.
9.3 Removing the cable bracket 9.5 Removing the Cooling jacket ring on SE pumps 1. Remove all remaining cable ties. Remove the power wires 1. Remove the cooling jacket ring (754) with crowbars or by using coming from the stator to the terminal block. Remove screws the lifting points.
9.9 Removing the lower seal housing 5. Remove the rotor. 1. Mount the shaft seal protection tool (D). 9.15 Removing the bearing On Ex pumps, this work must be carried out by an Ex-ap- proved service centre. 1. Place the rotor in a vice with soft jaws. 2.
Pt1000 on the stator. PTC details • Sensor Set 2: leakage switch, moisture switch, Klixon or PTC in Rated temperature each winding, vibration sensor (PVS-3), Pt1000 on the stator, Grundfos part no Thermik part no [°C (°F)] lower- and upper bearing. 96577415 110546 150 ±...
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SM 113 works with IO 113 through power line communication alarm in IO 113, and the alarm relay opens. using the Grundfos GENIbus protocol. Moisture- and leakage switches are motor protection devices SM 113 collects data from the following devices: protecting the motor from moisture or leakage.The switches are...
11. Assembly 11.1 Assembly alignment There are assembly grooves (a) located on the pump as shown in the images below. The grooves must be aligned for proper assembly. 164a 150c 150b Related information 13. Components and material specification...
11.2 Mounting cable and PVS-3 bracket assembly 1. Check that the flex tube is in the current position. The flex tube should be sitting on the stator coil head and protruding at least 30 mm out of the stator housing. 2.
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4. Check that each power wire is terminated with a ferule. Keep the sensor wires to the left of the power wires. After the cable bracket is mounted on the stator housing, ensure that the power wires and sensor/switch wires look the following:...
11.3 Power wire connection, stator end 1. Mount the cable bracket to the stator housing. Ensure that the power wires and sensor switch wires are in the correct position under the cable bracket. Earthing screw, single cable Earthing screw, single-cable EMC Earthing screw, dual-cable EMC 2.
3. Insert the cable through the motor top. Make sure that the O-ring (157b) and the clamp for lower cable entry (181b) are on the cable. Related information 17. Wiring and sensor information 11.4 Power wire connection, cable end 1. Bend and mount the power cable with the bullet onto the bracket with the clamps (c).
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2. Find the wire marked “MS1” and separate it from the bundle of wires. Push the bundle of wires underneath the bracket and through the right-hand side legs of the bracket. The MS1 wire should still be in front of the terminal block, as this wire is connected directly to the moisture sensor.
11.6 Sensor wire connection, EMC cable with standard sensor set With the EMC version, the sensor wires are not cable-tied to the cable bracket, but a P-clamp (CL1) is used to earth the cable shield. Place the P-clamp onto the shield of the signal wires, ensure that it is positioned 5 ±...
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2. In accordance with the wiring diagram, insert the above two Pt1000 wires into the connector that will be inserted into the SM 113. 10. Insert wires into the WAGO connector. 3. Mount the SM 113 to the PVS-3 bracket. Note the correct orientation of the SM 113 on the bracket.
11.9 Sensor wire connection, dual cable (EMC cables only) 1. Prepare the PVS3 bracket with lacing cable ties through the cutouts, then mount the bracket on the stator housing. The required torque is 6 ± 0.6 Nm (4.4 ± 0.4 lb-ft). Note: This bracket is always used for dual cables, regardless if a PVS3 sensor is attached to it or not.
11.10 Sensor wire connection, dual cable, sensor set 1 1. Insert the Pt1000 cable into first P-clamp. The required torque is 1 ± 0.15 Nm (0.7 ± 0.1 lb-ft). Ensure that the wire in the P-clamp is fixed in place at the shield. Insert the Pt1000 wires into the connector as per the wiring diagram.
2. Fit the leakage switch (521) by screws and washers. 3. Place the bearing bracket cover (59), fit the screws (182) and tighten to 40 ± 2 Nm (29.5 ± 1.5 lb-ft). 4. Fit the washer (187a) and circlip (187) with locking-ring pliers. 5.
4. Loosen and remove the shaft seal protection tool (D). Make sure that the pump is filled with the pumped liquid. 11.22 Fitting the wear ring Dry-running is not allowed. 1. Fit the wear ring (49c) to the pump housing (50). In case of abnormal noise or vibrations, stop the pump im- 2.
12.1 Direction of rotation The pump may be started for a short period of time with- out being submerged to check the direction of rotation. For Ex pump, the check must be carried out outside of the Ex area. Check the direction of rotation before starting up the pump. An arrow on the stator housing shows the correct direction of rotation.
13. Components and material specification Pos. Component Material Rivet Stainless steel Adjusting screw Stainless steel Pressure test plug Stainless steel Hexagon socket head cap screw Stainless steel Lock washer Stainless steel Hexagon socket head cap screw Stainless steel O-ring Rubber O-ring Rubber Stator lamination...
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Pos. Component Material 181a Hexagon socket head cap screw Stainless steel Cable 181b EMC cable/shield Hexagon socket head cap screw Stainless steel 182b Hexagon head screw Stainless steel 182c Washer Stainless steel 182d O-ring Rubber Hexagon socket head cap screw Stainless steel 184b Hexagon socket head cap screw...
15. List of power cables The following table contains the 10 and 15 metre cables for the standard pump Generation A range: Cable sizes for DIN Ex 50 Hz pumps Poles Power [kW] Frequency [Hz] Voltage Standard cable EMC cable 7 x 6 mm 3 x 6 mm 7 x 4 mm...
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Poles Power [kW] Frequency [Hz] Voltage Standard cable EMC cable 7 x 6 mm 3 x 6 mm 7 x 4 mm 3 x 6 mm 3 x 16 mm 3 x 16 mm 7 x 6 mm 3 x 10 mm 7 x 4 mm 3 x 6 mm 3 x 16 mm...
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Poles Power [kW] Frequency [Hz] Voltage Standard cable EMC cable 7 x 4 mm 3 x 6 mm 7 x 4 mm 3 x 6 mm 7 x 6 mm 3 x 10 mm 7 x 6 mm 3 x 10 mm 7 x 6 mm 3 x 10 mm 7 x 4 mm...
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Poles Power [kW (hp)] Frequency [Hz] Voltage Standard cable EMC cable 8 (11) 7 x 4 mm 3 x 6 mm 10 (13) 7 x 6 mm 3 x 6 mm 10 (13) 7 x 4 mm 3 x 6 mm 10 (13) 7 x 4 mm 3 x 6 mm...
There are two different sized O-rings for the lower seal housing. Only the 50 Hz 16 and 18 kW E Hydraulic pumps use the 359-sized O- ring. There are four different seal housing O-ring sets across the pump range, two NBR and two FKM. Contact Grundfos to obtain the spare numbers for the relevant O-ring.
The 2RS lower bearing and 1.4308 material grade "A" version shaft seal can be found in a combined service kit on GPC. These kits are available in three different sizes. Shaft seal kits can be found on Grundfos Product Center (GPC). For further information, contact Grundfos. Shaft seal...
17. Wiring and sensor information IO113 SM 113 information IO113 pump configuration (DIP switches 1 and 2) For further information see IO113 manual. IO113 pump Sensors variant switch Diagram configu- setting ration P1 P2 P3 P4 P5 Standard: leakage switch, moisture "PA"...
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Generation A wiring diagrams The sensor wiring methods depend on the following: • sensor set in use • number of power cable inlets • PTC or Klixon • Ex version or not. Use the table below to identify the correct wiring diagram: Description Sensor set Cable inlet...
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֥ View B-B P os Scale: 5:1 ˙ Pos. 6 (Wire 5) (empty) Pos. 2 Pos. 4 (Wire 2) (Wire 4) View A-A Scale: 5:1 Pos. 3 (Wire 3) Pos. 1 Pos. 1 Pos. 3 (Wire 1) Pos. 2 Pos. 4 C a b l e 1 Mark mating connectors C a b l e 2...
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View B-B Scale: 5:1 Pos. 5 P os ∙ 6 (Wire 5) (empty) Pos. 2 Pos. 4 (Wire 2) (Wire 4) View A-A Scale: 5:1 Pos. 3 (Wire 3) Pos. 1 Pos. 3 Pos. 1 (Wire 1) Pos. 2 Pos. 4 Mark mating connectors C a b l e 2 C a b l e 1...
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View B-B Pos. 5 Pos. 6 Scale: 5:1 (Wire 5) (empty) Pos. 2 Pos. 4 (Wire 2) (Wire 4) Pos. 3 View A-A Scale: 5:1 Pos. 1 Pos. 1 (Wire 1) Pos. 3 P os · 2 C a b l e 1 Pos.
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View B-B P os . 5 Pos. 6 Scale: 5:1 ( Wi r e 5 ) (empty) Pos. 2 Pos. 4 (Wire 2) (Wire 4) View A-A Scale: 5:1 Pos. 3 (Wire 3) Pos. 1 Pos. 1 Pos. 3 (Wire 1) P os Pos.
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View B-B P os . 5 Pos. 6 Scale: 5:1 ( Wi r e 5 ) (empty) Pos. 2 Pos. 4 (Wire 2) (Wire 4) Pos. 3 View A-A (Wire 3) Scale: 5:1 Pos. 1 Pos. 1 (Wire 1) Pos. 3 P os Pos.
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View B-B Scale: 5:1 Pos. 5 D e t a i l A Pos. 6 (Wire 5) 2 : 1 (empty) Pos. 2 Pos. 4 (Wire 2) (Wire 4) White1 Brown3 View A-A Pos. 3 Scale: 5:1 (W˙ıre 3) R es i s t o r Pos.
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Related information 10.2.2.1 Stator thermal switches 11.3 Power wire connection, stator end 11.7 Sensor wire connection, single cable with sensor set 1...
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Tel.: +387 33 592 480 Centre Turkey Fax: +387 33 590 465 29-33 Wing Hong Street & 68 King Lam GRUNDFOS Pumper A/S GRUNDFOS POMPA San. ve Tic. Ltd. Sti. www.ba.grundfos.com Street, Cheung Sha Wan Strømsveien 344 Gebze Organize Sanayi Bölgesi E-mail: grundfos@bih.net.ba...
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